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The key to creating a stable emulsion is obtaining the finest possible droplet size. The more shear energy introduced into the mix, the smaller the suspended droplets will become, creating a fine stable emulsion.
The high shear rotor/stator design of the Silverson mixer is ideally suited to this application and can easily achieve emulsions with a droplet size of 2 to 5 microns. Finer emulsions down to 0.5 microns can be obtained, depending on the formulation. In many cases, this can eliminate the need for high pressure homogenizers.
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