How does a solar cell work and how to produce a solar module - from sand to final module technology. - A short story about photovoltaics....
Пікірлер: 229
@mubafaw Жыл бұрын
One of the most comprehensive videos on solar cell manufacturing out there
@patrick_gerard_zec_de_almeida4 жыл бұрын
This is one of the best how it's made videos out there. Thank you for uploading.
@jarlanaudic64933 жыл бұрын
These are very easy well delivered presentation that should be delivered to the consumer. Nothing more nothing less at this point.
@shantelleadeline60534 жыл бұрын
With plans from Avasva you can make it really easy.
@ricardosanchez16384 жыл бұрын
Do they include plans on how to make solar cells? As well as who to contact. I just looked at their web site and their product seems a bit illusive. Thank you
@mcneeseremalf284 жыл бұрын
Good plans!
@pauldatche84102 жыл бұрын
Absolutely lovely video on the solar panels production process, thank you!
@mwewaoneness19482 жыл бұрын
Awesome !!!
@Ericrueland0072 жыл бұрын
THANKS!
@gerardozambon26904 жыл бұрын
A good video, without doubts..but only one thing, you missed the part, where cells are treated with silicon nitride in orther to enhance performance and reduce reflectivity of the modules. At least I couldn't see that part. Thanks for the video. Good wishes and happy new year.Greetings, Gerard.
@gerardozambon26904 жыл бұрын
Precisely, that gives it, its characteristic blue colour.Thanks.
@sondealabi90744 жыл бұрын
Very informative and educative video clip.. Thanks
@Adams77684 жыл бұрын
Very informative, thank you very much!
@DJSoCA3 жыл бұрын
Thank you for this knowledge. These great minds are amazing.
@yuvarajbadiger7003 жыл бұрын
Very detailed and good information!! Thanks for making such videos
@derricktebusweke62643 жыл бұрын
Very informative and easy to understand. Thank you so much.
@sandeshd80653 жыл бұрын
One of the best video explained the solar cell manufacturing.
@ceciliabenjamin6672 ай бұрын
Thank you for the great knowledge
@ashrafchowdhury24796 жыл бұрын
A good narrator,and speech clearly conveyed,Thanks
@sgupta3017 ай бұрын
Very very informative. Amazing
@Rakeshkumar-yn6sd7 жыл бұрын
thank you sir...i learned more from you
@Equismaximus3 жыл бұрын
Then you have learned nothing.
@denilsonbarbosa90677 жыл бұрын
congratulation, the best explanation I'd wached.
@Quiwi7072 жыл бұрын
Keep cool, great ok but no real pictures of factories step by step. Of course bettet than nothing
@arifs.tiammar48575 жыл бұрын
The best explaination in the world ever.
@satyachaitanya14755 жыл бұрын
Thanks sir for your great explanation
@pradeepkmr736 жыл бұрын
👏👏 Well and simply explained. 👍 Thank you for the video.
@muthukumaranaariyaratne72092 жыл бұрын
Good explained . I had learned well.
@rashmiranjannayak32517 жыл бұрын
Nice presentation and explanation. thank you.
@varunsaini48564 жыл бұрын
Best explanation on solar energy
@abinashsparrow62592 жыл бұрын
Noor bro fan ✨✨✨
@myvehicle56024 жыл бұрын
curiosity was left me. thank you sir!
@raffik556 жыл бұрын
Extremely informative video. The whole process is much simpler than what i thought. It would be nice to make a video about how much on average the construction of such plant costs and since you mentioned Silicon is so abundant, does that mean you can build it almost in any country in the world?
@klaxoncow2 жыл бұрын
Silicon is the second most abundant element on planet Earth (oxygen, by the way, is the most abundant). And silicon makes up around 27.7% of the Earth's Crust. This is basically why we have sandy beaches. Because the rocks are, as mentioned, around 27.7% silicon (on average - some rock types more and some rock types less) and then the sea water - tides rolling in and out, and crashing waves against the coastal rocks, etc. - are gradually eroding those rocks away. (Think about rounded pebbles on the beach. They used to be perfectly rocky and irregular in shape, but the water has been eroding them and rounding them off over time, until we get perfectly smooth and rounded pebbles.) The tiny particles of rock are then washed towards shore by the tides. And so we get sandy beaches - which are actually a mixture of things, but as there's a lot of silicon in the rocks that make up the Earth's Crust, then there's also a lot of silicon in that sand, because it's just those rocks all crushed up and eroded, into almost a powder - washing up to the shore and deposited there. So, yeah, there's an abundance of silicon everywhere. Second most abundant element on the planet. Of course, there are places where it's way easier to obtain than others - there are silicon mines, where it can be dug up and processed easily - so how economic it is to do it in one country versus another does vary... ...but to directly answer the question you asked, yes, you could technically extract and process silicon anywhere on planet Earth. Basically, it's just rocks.
@robertoguerra5375 Жыл бұрын
@@klaxoncow but it requires lots of energy, compared to how much it yields. You can hear it in the video: a solar plant can produce the energy it needs to manufacture itself again in 2 years… probably if we choose low quality raw materials, it would take even more energy to purify and distill
@amarnathdas16186 жыл бұрын
Thanks, It is so helpful....
@hartejsingh43176 жыл бұрын
Thanks sir, Today I have clear my all daout to related Solar pannel.
@rajkamalweerasingam30225 жыл бұрын
Informative video sir.. thank you 🙏
@sachinsaini32075 жыл бұрын
Thanks for easy explaining about complete process it is very helpfull.
@rammohanty60703 жыл бұрын
very best explain.thanks to u.
@velannageshwaran9 ай бұрын
very use full video
@behighad17464 жыл бұрын
Thank you for very useful information
@TWN-nw4jd3 жыл бұрын
tune at the start is banging
@coleschultz19127 жыл бұрын
good speech on how solar panels are made!
@Monitor20237 жыл бұрын
Thank you very much , Dr Eric. I start to be very interested in this free energy for the world. Danke Does Germany have any PV cells producing factories ?
@Equismaximus3 жыл бұрын
Free energy. You sir have no idea of what you speak. Nothing is free in the energy world except perhaps stored water.
@Equismaximus3 жыл бұрын
@@user-nu1vn3yy9s what do you do with the waste for the next 250,000 years? Remember Chernobyl and Fukushima? Don't talk such nonsense and besides remember the conservation of energy law.
@senseiduck69936 жыл бұрын
Thanks man. This really helped in my school research.
@user-hg3wm5bx4d6 жыл бұрын
Nice very superior. ....
@johnaugsburger61923 жыл бұрын
Thanks
@carstencroessmann3 жыл бұрын
The music is GREAT
@ismailhakki18263 жыл бұрын
Nice video
@chamaradassanayake63107 жыл бұрын
WOW!!! Very Nice Explanation!
@davidjackson53184 жыл бұрын
Loved it
@truesaltyking6 жыл бұрын
best video of the day
@klintbeezewood44502 жыл бұрын
Great, clear and informative! I must ask - what is the track at 8:30??
@Ericrueland0072 жыл бұрын
I am sorry - no clue about the track after such a long time.
@nextlevelcomputing8 жыл бұрын
Thanks. Detailed and informative.
@syedmansoorshah4 жыл бұрын
Excellent
@professorengineermuhammads55563 жыл бұрын
Can a factory like this be installed in my hometown Larkana Pakistan? Where sky remains mostly clear and people are very industrious. Only hurdle is the high cost of imported solar panels. The cost can be reduced if it's made right from the scratch at same place from the extraction of solar grade Silicon to the end product. Manpower is available aware of the mechanism. I am a 77 years old retired university professor and has been teaching Energy Conversion and Alternative Renewable Sources, nearly entire my life. I have also the honour to remain on the exchequer of Central Government in its Planning Commission.
@Ericrueland0072 жыл бұрын
Good Luck for the plan to start such a projecct in Pakistan! Starting with module production ist an easy step - solar cells, wafers and silicon can follow.
@ShortSkillsUSАй бұрын
Sir how I contact with you
@ShortSkillsUSАй бұрын
.
@NK-pv9no5 жыл бұрын
Nice video bro
@martinhodge3942 жыл бұрын
Can enough power be produced by solar panels to power the plant that makes the panels? And what would happen to the plant on a rainy day?
@Ericrueland0072 жыл бұрын
yes, of course. We have already solar installations with more than 2,4 GW of rated power. During bad weather conditions you need energy storage. That could be solar hydrogen or battery power (maybe TESLA batteries as a second life).
@nationalparty19326 жыл бұрын
excellent presentation..
@Films-Francophone.A-Z3 жыл бұрын
Dr Eric thank you for uploading this wonderful video. I'm entrepreneur I west Africa specifically in Togo, I want to create one of this solar system manufacturing plant please tell me about it.
@Ericrueland0072 жыл бұрын
you can start with a module manufacturing as the invest is not as high and you can do a lot with manual work.
@mottthehoople6935 жыл бұрын
im guessing there are 37 coal powered dinosaurs who didnt like this
@douglasharbert33403 жыл бұрын
You can't make pure silicon from sand without using coal or similar form of carbon for smelting...
@wisnuargo60953 жыл бұрын
nice thankyou
@johnaugsburger61926 жыл бұрын
Great video, thanks.
@faramund98653 жыл бұрын
8 years ago: “We won’t run out of it”. Now: Yeah we’re running out of it. People are always too optimistic with these things. Sure there’s a lot of silicon in the earths crust, but how much of it can WE access. They love selling things this way.
@Ericrueland0072 жыл бұрын
solar electricity has reached a cost level of below 0,03 US$ per Kilowatt hour in sunny regions. Therefore it is the lowest cost source for electricity globally. Every year more than 150 GW (or app. 150 power plants) are produced and installed. This is reality.
@faramund98652 жыл бұрын
@@Ericrueland007 Lowest cost locally*. You can't say it's x price in sunny regions and then say it is the lowest cost globally. Don't forget the part where solar isn't actually renewable and they bury the panels in the sand because their efficiency becomes worse and worse until they are simply unusable or break before that. I'm assuming you're assuming the efficiency of a new panel, which is never going to last for very long.
@robertoguerra5375 Жыл бұрын
@@faramund9865 a car needs increasing maintenance to the point of not being worth the ongoing expense at 15 years or so.
@abboudkarim10 ай бұрын
I`d like to strart with a waay smaller factory. Is it possible?
@saineshramsundar6242 жыл бұрын
I am interested in setting up a factory in South Africa, can you advise?
@dimansionstone6 жыл бұрын
Great efforts towards clean energy production and being a Geologist I am adding that we have all the basic raw material used for the manufacturing of solar panel so is it possible to install a solar panel manufacturing unit here.....?
@Ericrueland0076 жыл бұрын
Definitely - no problem. Regarding profitability a silicon fab makes most sense at regions with low-cost and high availability of electricity (often huge water power areas are choosen). For solar cell and solar module manufacturing no very specific ressource is needed.
@robertoguerra5375 Жыл бұрын
@@Ericrueland007 are there any materials that could be at risk of not being available, due to wars or trade sanctions?
@Ericrueland007 Жыл бұрын
@@robertoguerra5375 silver is needed for the contacts in solar cells (front and backside). At the moment already app. 30% of silver is used of solar industry. With a tripling of manufacturing capacity it will be a limiting factor. But it is very likely, that alternative contacting methods using alternative metals (Ni, Cu) will be introduced into the industry.
@aamir13602 жыл бұрын
What is difference between P type and n type modules
@Ericrueland007 Жыл бұрын
It is the different cell technology used. Standard (traditional) solar cells are p-type. Using Boron for initial doping of the silicon - making the silicon wafer p-type (or with a majority of holes not electrons for conductivity). The phosphor is used to make the p/n-junction or diode in a standard cell. For n-type it is the opposite: the silicon wafer material is doped with phosphor and the layer is made of Boron doping. At the end: n-type is a bit more complicate to manufacture, but gives higher efficiencies. Therefore it seems to be the near future...
@aamir1360 Жыл бұрын
@@Ericrueland007 Thanks for your reply. I did a lots of study on it. Following are the advantage of using N-type over P-type cell. 1. LID losses will be 0.6% inplace of 2.2% . 2.Temperature derating losses are very low in N-type as compared to P-type cell. These results are based on final yield analysis report from PVsyst modelling software using Third party verified .Pan files.
@devsabuj48184 жыл бұрын
I want to manufacture solar cell in India. Could u tell me the total cost of machinaries & area surface......& Man power plz
@illbiskits11 ай бұрын
So when you place the silica sand with the sources of carbon, I noticed that one of the sources were coke. What is coke?
@TNJ55 Жыл бұрын
I am asking you a trivial question related to the soldering of copper wires on the surface of photovoltaic cells for small applications. the bonding surface has exfoliated and I can no longer restore the electrical connection between the photoelectric cell and the device itself. what do you advise me to do to continue using the photoelectric cell? Regards
@Anas-oo4ze Жыл бұрын
Sir thanks.please come in Pakistan and build a fectory same like 🕊️🕊️.
@diliprathkaduwa96923 жыл бұрын
Thanks for load
@flavypinto71684 жыл бұрын
I made my own solar cell same as munufatured in your industry
@mehgawanna3 жыл бұрын
What will be the Cost to start a Solar panel Factory?
@Ericrueland0072 жыл бұрын
The solar panel manufacturing is connected with the lowest invest needed. For a capacity of 100MW per year the invest for a solar module fab (you have to purchase the glass, laminate and solar cells) might be in the range of 15 Mio US $. on greenfield. But invest in solarmodule plants is just around 0,5 US$ per Watt installed. Giving a electricity cost of app. 0,05 US$ in sunny regions.
@braddill71116 жыл бұрын
Cool
@rajeshkuriakose83306 жыл бұрын
thank you sir.
@bruganallasubhan33425 жыл бұрын
Which solar cells are bettet whether monocrystalline or polycrystalline for solar pv plant
@bhanupratapsinghrathore70395 жыл бұрын
Bruganalla Subhan polycrystalline is better coz of more wattage per square meter but are costly.
@waynebrehaut71834 жыл бұрын
@@bhanupratapsinghrathore7039 I'm afraid you have that backward: monocrystalline have an efficiency of about 22% whereas polycrystalline are about 16%. And monocrystalline are more expensive to produce.
@sanomakanwal30852 жыл бұрын
Informative video indeed! But actually I have been given a project in which i have to make a solar cell. But i think it's not possible for a student because resources are not available. While many DIY solar cells are there on KZfaq. But i don't how much efficient they would be.... #Dr. Aric can u help me in this regard? Kindly give me a suggestion that DIY solar cells which can be made at home, would be effective as my bachelor's project or not? Thanking you.
@Ericrueland0072 жыл бұрын
Actually I do not recommend to produce a silicon solar cell as DIY project. You need chemical processing equipment and high T processes, which are not able to run DIY. Other low-efficiency concepts (like a dye sensiticed solar cell) are possible: kzfaq.info/get/bejne/Z52DprJ8qrSZlHk.html - but don't expect efficiencies > 5%.
@sanomakanwal30852 жыл бұрын
@@Ericrueland007lot of thanks for your precious suggestion! you are right but actually the difficulty is that i have to use it in a circuit like on a breadboard i have to attach it and then to show that I can use my solar cell in a circuit as a voltage source and circuit is giving it's respective output so perfectly. And That's too much difficult with a DIY solar cell i think.
@OliveMule2 жыл бұрын
Dude this video is way too intense. Why did u choose that introduction song?
@Ericrueland0072 жыл бұрын
you might be right. But we wanted it "loud"...
@manoharnathe86997 жыл бұрын
good solar informasion
@khalidaldeghaither52466 жыл бұрын
how much a plant like this cost
@johnwbroseley5 жыл бұрын
what are the unwanted substances that are removed in the cooling process?
@thesoul3692 жыл бұрын
Can glass worst can be used instead of sand???
@prmd224 жыл бұрын
How you help to make solar cell in india
@OO_7275 жыл бұрын
Thanx
@mountainconstructions4 жыл бұрын
Tell me more about this sand you use?
@Ericrueland0073 жыл бұрын
It is quartz sand - not very special.
@jydppatel234 жыл бұрын
I would like to set up a solar plant in India. It would be good if I could get your help
@jydppatel234 жыл бұрын
My email id jydppat23@gmail. com
@faramund98653 жыл бұрын
“You can use any type of sand”. No, that’s a lie. Almost exclusively very pure silicon ‘sand’ is used. Not from the desert, but from these kind of quartz mines. The man just said it himself, you need 99.999999% purity.
@Ericrueland0072 жыл бұрын
you are right - quartz sand needs to be used. But this is by far not a seldom source.
@faramund98652 жыл бұрын
@@Ericrueland007 It is, that's why chip prices are spiking, the silicon they are made out of is made from this same sand and the stuff is becoming much harder to come by ALREADY!
@sikawalahamwela53433 жыл бұрын
Am interested in A full Integrated Solar Fabrication as a business where can i start from engaging with GP Solar Solmic been trying to find website but it keeps taking to other sites
@Ericrueland0073 жыл бұрын
You can contact the equipment manufacturer in Europe or Asia, but the industry reached a level of maturity, where starting from zero is very tough to reach comparable manufacturing costs. The price for solar modules are at a level of 0,2 - 0,35 Euro / Watt. Producing 1 - 2 kWh/year reaching full levelized cost of energy of 0,02 - 0,08Euro/kWh - 100% competitive to all other sources of energy.
@mohdshadab25815 жыл бұрын
sir i want start this bussines in india. can you advise me
@bumacarine12807 жыл бұрын
exccelent video i must admit. thnk uu
@tylerdurdin80693 жыл бұрын
I want a solar factory! Hook me up!
@loganhenry78552 жыл бұрын
Can I have that Dr contact information any if such a secure way?
@premkhadka15166 жыл бұрын
nicely
@yesnomaybe12203 жыл бұрын
they only show where the silicon goes and not the carbon, it also appears that you need an equal volume of coal sorry carbon to complete the process......hmmm. How green is this?
@Ericrueland0073 жыл бұрын
Well, it is correct. The production of solar cells and modules produce CO2 emmission. A scientific calculation shows: app. 50g of CO2 per kWh electricity. But coal produces 1.075 g of CO2 per kWh - that means a reduction by a factor of 20! source: www.ise.fraunhofer.de
@kolobara082 жыл бұрын
Behind each step in manufacturing a solar panel/module, there was coal or fossil fuel energy used to manufacture a finished product and then when it's done, they magically just call SP a ''green' energy LMAO
@Ericrueland0072 жыл бұрын
Well, you could easily use solar electricity or solar produced Hydrgon for the processes. At the end it is important to understand: photovoltaics will produce more than 30 times the energy (from the sun) compared to the energy used for production of the solar module!
@kolobara082 жыл бұрын
@@Ericrueland007 Yes I agree, we could but watch how expensive that SP will be in comparison to SP produced by cheap coal&FF energy. I'm not against SP or any green energy for that matter, I just believe we are being manipulated into believing how green energy is green! It's very hard to find carbon footprint info on SP or wind turbine etc. To some extend (debatable how much), green energy is just a big hoax!
@robertoguerra5375 Жыл бұрын
@@kolobara08 on minute eleven, you can hear that it only takes 2 years of solar power to manufacture the same solar plant again. If the lifespan is 25 years… that means that you get 23 years of carbon-free energy.
@zohaibkhan5069 Жыл бұрын
I want to make solar manufacturing factory.
@razadaza96514 жыл бұрын
This is great, but look at all the Fossil fuels used to make the makes, from all the vehicles used to mine the silica sand to all the welding "furnace-ing" energy. Yes the Panel can be a nice little supplemental solution for energy needs.. thats about it, as you need to use quite a bit of fossil fuels to generate them..
@Ericrueland0073 жыл бұрын
Energy payback time is below 12 months. That means all solar electricity produced after 12 months is "solar plus" energy. A module can produce electricity for 25 to 30 years. You might need some energy storage, but no more fossile.
@razadaza96513 жыл бұрын
@@Ericrueland007 ok, how about powering the mining equipment and arc furnaces with solar power? why are you using fossil fuel powered equipment to produce this? Also, why isn’t aluminum produced from renewable, well more accurately solar power?
@capstonestructural7212 Жыл бұрын
@@razadaza9651 Also, throw in the energy and CO2 emissions that goes into producing, transporting, and installing the equipment that is used in the silicon plant itself...not to mention the construction of the entire facility. We love the IDEA of renewable energy, but they (Environmental Extremist and deceptive politicians) don't promote the full story to the general public. It's up to the engineers and scientist to provide the reality check to the People.
@LucknowEventFriends2 жыл бұрын
Costs of production facility ?
@Anil-zw3nr7 жыл бұрын
good
@Rohit22357 жыл бұрын
sir how electrons are formed
@aminbe30797 жыл бұрын
but where do the electrons come from ? i previously thought they come from the sun !!
@Ericrueland0077 жыл бұрын
Hi Amin - no, the electrons are inside the silicon. The sun (photons) carry energy, this energy is catched by the photons. Now the high-energy photons can "produce" the electricity... and are transported as currency through the cables of the solar module.
@agumonkey6 жыл бұрын
where are you based ? are you international yet ? nice video btw
@Gouravsharmaaa7 жыл бұрын
how can i contact them
@babylongate7 жыл бұрын
where does the electrons come from from the boron layer ?
@fast_and_curious91443 жыл бұрын
Get your Chemistry Class First Boy
@alphaenergytraders20256 жыл бұрын
does the raw material easy to find to import? Thank you
@Ericrueland0076 жыл бұрын
All materials needed are easy to purchase. Only running a profitable business is tough, as most Asian manufacturers have excellent COGS (cost of goods sold or manufacturing costs) and worldwide sales channels. Making solar electricity at the moment most competitive.
@DineshGupta-ts5pi3 жыл бұрын
@@Ericrueland007 sir what is liquifide junks and?
@ielshmaa3 жыл бұрын
Dr Eric,how could i contact you?
@Ericrueland0072 жыл бұрын
sorry, I am seldom on the comments of youtube. Yes, please: eric.rueland@sunee-solar.de - if you are still interested.