Suzuki TS185 Restoration -A surprise for my Dad!- Dual sport motorcycle

  Рет қаралды 20,694

The Clever Craftsman

The Clever Craftsman

3 жыл бұрын

In this episode I surprise my Dad by restoring his 1975 Suzuki TS185 Dual Sport Motorcycle while he is away on vacation! I completely disassemble the bike, sandblast the frame, repaint it, and reassemble the bike with many new parts without telling him. The engine electrical system is upgraded from 6v to 12v with a new Vape Dynamo ignition system and magneto. Bike gets new tires, new seat cover, all new external seals, chain and sprockets, all LED lights, and many other new parts.
If you have any questions comment! I would be happy to answer and help with your project.
If you like old bikes, are looking to restore one, or just want to check out a fun project this is one to watch!
Link to Vape Dynamo Stator/Magneto:
www.vape.cz/en/
Tires are Dunlop 605

Пікірлер: 117
@lfc6times
@lfc6times Жыл бұрын
My 2nd bike bought it brand new with the insurance compensation I got because a taxi crashed into me on my first 50cc bike when I was just 16 broke a few bones and put me in hospital. I remember my mum was devastated when I spent my money on another motorbike. That was in 1977. Mine had low front mudguard (fender) and the petrol tank was just orange with Suzuki in black and no silver tick detail. I loved that bike. Went everywhere on it. I was only 17 years old at the time. Rode it like I had a death wish. Good memories
@theclevercraftsman
@theclevercraftsman Жыл бұрын
Good memories!!
@bertayoing
@bertayoing Жыл бұрын
had a new one of these in 1977. it cost £344 on the road from heron suzuki.passed my test on it the next year at the grand cost of £4.80.still have a couple of b/w pics of it.excellent.
@bobush9986
@bobush9986 Ай бұрын
Thank you for the trip down memory lane.
@jimmarshall807
@jimmarshall807 2 ай бұрын
Amazing! I had a '75 back in the day, and have had a '78 for 12 years now, super-fun bikes.
@johnpaulharmon
@johnpaulharmon 3 ай бұрын
What a great son. And a great bike.
@philturner5385
@philturner5385 Жыл бұрын
Fantastic resto mate, that was my first motorcycle back in 75, same colour except when new it had a low chrome front fender,thanks for the memories.
@HeedeSoutheast
@HeedeSoutheast 10 ай бұрын
I had one exactly like this back in 1975 when I was 15 years old
@javiergonzalez5739
@javiergonzalez5739 2 жыл бұрын
Dude, nothing like putting a big smile on your dad's face, good 👍 job.
@paulcowell7588
@paulcowell7588 Жыл бұрын
Fantastic..all the best from England.
@christophemaxilari7678
@christophemaxilari7678 4 ай бұрын
Very nice. What a beauty. I will buy the same orange one in a few days. Bravo, Christophe from France 😍
@theclevercraftsman
@theclevercraftsman 4 ай бұрын
Hard to beat the oarnge
@firehawk6188
@firehawk6188 Жыл бұрын
Cool. Don't see many of those anymore. I have a 1974 TS185 sitting in my barn.
@firehawk6188
@firehawk6188 Жыл бұрын
I notice your tachometer is dead. I might have one if you want it.
@lindsey349
@lindsey349 Жыл бұрын
I had 3 or 4 ts 185s back in the day the stock cdi ignition was a super powerfull spark and it dosn't need a battery to run, however charging coil 6v was weak. good old bikes them motors will out last the rest of the bike.
@balerjohnson3099
@balerjohnson3099 Жыл бұрын
I had the exact same TS 185 when they were brand new as a kid . I could do one handed wheelies for ever and run from the cops and get away clean because they couldn't chase me through yards and places cars wouldnt go ..lol . But I was 14 years old and scared of nothing ..times do change ..lol . Great bike and great memories .
@theclevercraftsman
@theclevercraftsman Жыл бұрын
Legend
@artiexr222
@artiexr222 Жыл бұрын
Fabulous resto your dad must be really pleased he,s very lucky. Power Dynamo,s are a great modern solution to old ignition systems loads of us fit them to classic two strokes here in the UK.
@fredtedstedman
@fredtedstedman Жыл бұрын
had a red one like this back in the day ! how lovely to have a cat to help you in the garage !
@perky2222
@perky2222 2 жыл бұрын
Good job and a lovely thing to do for your dad 👍🏼👏🏻👏🏻
@thehillbillyhoarder4996
@thehillbillyhoarder4996 2 жыл бұрын
Very nice that you did that for your dad. Thanks for sharing
@oooooooo5178
@oooooooo5178 Жыл бұрын
FLAMES 🔥🔥🔥🔥🔥
@RajReviewsDualSportPhotoGadget
@RajReviewsDualSportPhotoGadget 3 жыл бұрын
A labour of love. What a lovely surprise gift for your dad. 👏👏
@theclevercraftsman
@theclevercraftsman 3 жыл бұрын
Thanks! He was surprised and it turned out great!
@Malarky49
@Malarky49 2 жыл бұрын
It's almost ironic to see you fixing this up for your dad. I wrench on bikes for a living and just bought a 74 TS185 for my dad for Christmas. It runs and rides but needs some love. He bought one when he was stationed in Guam in the U.S. Navy back in the late 70's. He smuggled it on board ship and would ride it on deck when he could. He sold it when he came back stateside. I figured he deserved to have another one in his life. The hardest part is not fixing everything before I give it to him so he has a project to tinker with. Good video. I need a make shift paint booth in my shop now....
@theclevercraftsman
@theclevercraftsman 2 жыл бұрын
He would ride it on deck? Wow! That is crazy to think about. I hope you get it fixed up and your Dad enjoys the bike.
@CypressVintage
@CypressVintage Жыл бұрын
Beautifully done.
@stevenshepard2381
@stevenshepard2381 Жыл бұрын
Brings back memories! This is the bike I learned to ride on way back in about 73. Nice job!
@jdubs1007
@jdubs1007 Жыл бұрын
Awesome job, just picked one up for dirt cheap. Thanks for the inspiration my friend.
@petrsindler1525
@petrsindler1525 Жыл бұрын
That VAPE ignition/alternator is sweet, I installed it on a 71 TC125…allowed me to run a halogen H4, lights up the night like a modern machine, starts first kick….
@darkeeng3606
@darkeeng3606 3 жыл бұрын
Nicely done, vintage bikes are a lot of fun. The only thing missing is a dual sport dash!
@jeffferguson899
@jeffferguson899 Жыл бұрын
incredible restoration.and in only 12 miniutes. amazing
@KensWorldRestorations
@KensWorldRestorations 2 жыл бұрын
Great job!! Simple and straight forward resto but the fact that you did this for your father is just over the top!
@theclevercraftsman
@theclevercraftsman 2 жыл бұрын
Check out the follow up video kzfaq.info/get/bejne/gsWThrBmx9ympps.html
@kurt9609
@kurt9609 Жыл бұрын
Wow you're not tinkering around! By the time I started riding my father's 74 he had removed the battery, mirror and lights (except headlight). That was the extent of maintenance apart from oil and filter changes. Great reliable trail bike
@inigonoriega5480
@inigonoriega5480 Жыл бұрын
Real love, Congratulation!
@MrK-mj4hu
@MrK-mj4hu Жыл бұрын
Great job mate, well done. 😊
@theclevercraftsman
@theclevercraftsman Жыл бұрын
Thanks
@thatkidwiththemachines6229
@thatkidwiththemachines6229 2 жыл бұрын
i might be picking up a 72 this weekend, super excited, nice video man!
@theclevercraftsman
@theclevercraftsman 2 жыл бұрын
Awesome! They are fun old bikes. Have you gotten to ride it yet?
@thatkidwiththemachines6229
@thatkidwiththemachines6229 2 жыл бұрын
@@theclevercraftsman not yet it needed some work done but it’ll be up and going hopefully by february
@danmyers4667
@danmyers4667 Жыл бұрын
My dad had one he bought brand new in 75, identical to that one. He had a really bad accident on it shortly after and survived, but was left with scars on his brain and seizures for the rest of his life. He kept and rebuilt the bike, but only ever putted around the lawn on it. Sometime in the 90's when I was little he took the clutch cover off to investigate a sticky clutch and then passed away in 2001 when I was 14. I traded it to my cousin for a quad (that I still have!) and I'm glad it went to a good home with someone who had motorcycle knowledge (he put it back together and had it riding last I knew) but I'm regretting it now. I think I'll shop for and buy one to restore, will be a nice reminder of something I don't remember him riding but was always a source of interest and intrigue while I was growing up. Yours came out great thanks for the video!
@theclevercraftsman
@theclevercraftsman Жыл бұрын
Wow! Thats an interesting story! Sorry to hear about the accident your Dad had. I hope you do find one, let me know if you have any restoration questions
@danmyers4667
@danmyers4667 Жыл бұрын
@@theclevercraftsman thank you! Apparently he had the factory knobbies on and a cousin on the back when a woman in town took a sharp turn with no signal, they went into the back of the car and he went over it. I may take you up on that offer, thank you!
@htothejay
@htothejay 3 жыл бұрын
Nice job man
@theclevercraftsman
@theclevercraftsman 3 жыл бұрын
Thank you!!
@bryanwinchell8065
@bryanwinchell8065 3 жыл бұрын
You’re a good son. I have my dads old 240z that my goal is to do the same thing
@blissroadmusic
@blissroadmusic Жыл бұрын
that was awesome!
@theclevercraftsman
@theclevercraftsman Жыл бұрын
Thanks!
@hammer5475
@hammer5475 3 жыл бұрын
That was an awesome video, nice job! I have one that my Dad bought for me 2nd hand when I was a kid. I'm in the process of restoring it now.
@theclevercraftsman
@theclevercraftsman 3 жыл бұрын
Thats great, share a video of it!
@hammer5475
@hammer5475 3 жыл бұрын
@@theclevercraftsman there is one of the first start on my channel
@theclevercraftsman
@theclevercraftsman 3 жыл бұрын
@@hammer5475 I checked out your bike in the video, these old TS sure run dependably! I wanted to comment on there and tell you if you need a link to any parts I got let me know! Didnt look like comments were turned on though? Anyways, if you need something hit me up. Keep up the good work!
@hammer5475
@hammer5475 3 жыл бұрын
@@theclevercraftsman thanks! I have it all together now except the cable pulled and broke the tachometer. It busted the section off where the cable screws on so if I had a parts tach with the same size cable attachment I think I could fix it. Also I sealed the tank which was in rough shape and it still has a really small leak but otherwise I have it running great, lots of new parts. Once it’s done and really rideable, I’m going to do a complete restoration. I’m in the middle of doing a can am right now but it’s close to getting put back together.
@johnkenure4188
@johnkenure4188 2 жыл бұрын
great job ,I had the TS400 for years but sold it a big mistake cheers
@theclevercraftsman
@theclevercraftsman 2 жыл бұрын
Thanks. Bummer you sold it!
@geoffnoyes520
@geoffnoyes520 Жыл бұрын
I had, if l recall correctly a Suzuki TS185, basically the same bike. It featured electric start +usual kick starter. It had a high/low ratio transmission swapped via a lever above the usual gear shifter. Great bike, good times.?
@theclevercraftsman
@theclevercraftsman Жыл бұрын
Those two features were not available on the Ts185. At least not on the ones of the era we had here in the USA. I know the 90 had the hi/lo option. Maybe it was a 250?
@geoffnoyes520
@geoffnoyes520 Жыл бұрын
@@theclevercraftsman Dear sir, Thank you for your reply. I was incorrect, I had a TC 185, not a TS! I still have it's as new handbook. Saw an identical one on the internet yesterday same 'burnt orange' type of color and same tank graphics, and sounds, what a lovely looking machine.! In 1970's wanganui (New Zealand) a small group of us used to ride assorted trail bikes, mainly on local farms but sometimes for longer rides. I've owned all two strokes, Tas 'Taka', Yamaha TY 250 trials bike, Suzuki RV 125( fat tyres.) Road bikes, Kawasaki 500 triple, Suzuki X4 125 twin, Kawasaki KR150. Thank you again for your reply and your very good web site. Kind regards from me, Geoff ( Feilding NZ).
@StumpyNineToes
@StumpyNineToes 8 ай бұрын
when you installed the vape magneto what height BDC did you set the timing? I set mine at 2mm BDC and it runs hot like it's too advanced.
@scottpoore8080
@scottpoore8080 Жыл бұрын
Thanks for sharing! Just getting started restoring my Dad’s 73 250 Savage. Watched your video quite a few times as very good info. Especially interested in the Vape 12v system. I found them online - just curious if directions were clear and if connections to existing system went smooth? Our bike has a CDI/igniter and not sure if the vape system will work or not. Thanks again for posting as this has given me inspiration to start on my Dad’s bike.
@theclevercraftsman
@theclevercraftsman Жыл бұрын
Yes the Vape directions are very good. It is super simple and will come with a new CDI.
@jaychrisman7090
@jaychrisman7090 3 жыл бұрын
That looks really good for a unrestored bike.
@theclevercraftsman
@theclevercraftsman 3 жыл бұрын
Yes my Dad took good care of it.
@brittabrogan6898
@brittabrogan6898 2 жыл бұрын
Enjoyed your video. Excellent restoration! I own the same bike. May I ask which paint (color/brand) that you used on the chain guard? Did you say that you polished the engine? Also, I believe you mentioned that you used a Ford black...would you mind sharing which paint (color/brand). I really appreciate your help!
@theclevercraftsman
@theclevercraftsman 2 жыл бұрын
I used Omni Plus (by PPG). I would have to look up the exact paint codes, but I know both the silver and black are Ford Superduty colors, like the 99-04 style, black and silver.
@leonelalvarado4879
@leonelalvarado4879 2 жыл бұрын
amigo que gran restauración, te felicito! es posible me puedas compartir el manual de servicio de la moto por pdf?
@theclevercraftsman
@theclevercraftsman 2 жыл бұрын
Yes I found it online. If I can find the link I will share it here. Thank you
@etaoinbshrdlu
@etaoinbshrdlu 3 жыл бұрын
I have one also! I loved it. Mine is a '73 in "Desert Yellow". It's a beautifully balanced trail bike. My question: I had a Suzuki parts manager tell me years ago there was no just hope of finding a replacement front tire. It looks like you solved that problem! Where did you find it?
@theclevercraftsman
@theclevercraftsman 3 жыл бұрын
I used to have a yellow 73’. I kick myself bow for ever selling it. There are actually many different tires that will fit! The one I bought is a Dunlop.
@ProlificInvention
@ProlificInvention 2 жыл бұрын
I also have a '73 -ride it all the time and I love it.
@TheFloxor
@TheFloxor 9 ай бұрын
How did you time the ignition? I bought the kit but i cant find the mm BTDC anywhere. Very nice build by the way. I bought mine 2 months ago and i cant wait to ride it.
@theclevercraftsman
@theclevercraftsman 8 ай бұрын
I just took a shot at it, ran good first try
@user-lj2cb2pj8j
@user-lj2cb2pj8j 3 жыл бұрын
My first bike
@theclevercraftsman
@theclevercraftsman 3 жыл бұрын
Cool! They are fun
@MM-rr1kp
@MM-rr1kp Жыл бұрын
man I wish Id kept mine paid $180 for it in summer 1985 sold a fee years later for $240 ran great. lights were screwed though
@theclevercraftsman
@theclevercraftsman Жыл бұрын
Fun bikes!
@coreyreeb
@coreyreeb Жыл бұрын
where did you buy all of the new parts?? Great build
@theclevercraftsman
@theclevercraftsman Жыл бұрын
Mostly Ebay! Vape parts came from a local Vape distributor
@coreyreeb
@coreyreeb Жыл бұрын
@@theclevercraftsman Thanks man!
@nolawalter6273
@nolawalter6273 2 жыл бұрын
Can’t find dynamo at that site
@gusbuster8068
@gusbuster8068 Ай бұрын
What brand is the new magneto ignition? I have a 1974 Tc 185 that needs upgraded. Thanks
@theclevercraftsman
@theclevercraftsman Ай бұрын
Its a vape
@TheWhippetmaster
@TheWhippetmaster 3 ай бұрын
Where did you get those parts? I am having a hard time finding an overseas supplier. Thanks
@theclevercraftsman
@theclevercraftsman 3 ай бұрын
Most of them were on Ebay
@timfellows9898
@timfellows9898 3 жыл бұрын
Loved my ‘76, sorry I ever sold it : - (
@leenozatc125m5
@leenozatc125m5 2 жыл бұрын
Hi there. I just got a ts185 and a ts250. Where can I buy this stator conversion kit? How much? Do you know if they have for the TS75
@theclevercraftsman
@theclevercraftsman 2 жыл бұрын
Congratulations on bike purchases! I purchased my stator on Ebay because it shipped from a pretty local to me supplier. It was $550
@theclevercraftsman
@theclevercraftsman 2 жыл бұрын
Check out Power Dynamo’s website for availability on your 75
@haydenjohnson4276
@haydenjohnson4276 3 жыл бұрын
What stator did you use? I have one of these and would like to convert to 12 volt
@theclevercraftsman
@theclevercraftsman 3 жыл бұрын
From Vape, it is great!
@gizzyguzzi
@gizzyguzzi 2 жыл бұрын
@@theclevercraftsman I can't find that part number on the VAPE website.
@samherrin3069
@samherrin3069 Жыл бұрын
Hi I found this video and hope you still read the comments I'm looking for parts for mine which looks dead like this one you have could you give me some links on some of the parts especially the kit to convert this bike from 6 volt to 12 volt thanks in advanced
@theclevercraftsman
@theclevercraftsman Жыл бұрын
www.powerdynamo.biz/eng/systems/7653/7653main.htm This is the unit. You can buy it a few different places on line depending on your location. I found it from a nearby seller and shipping was reasonable.
@patrickmontgomery5654
@patrickmontgomery5654 2 жыл бұрын
Question about replacing the Magneto and upgrading to a 12v system: in the comments you mention you got this from VAPE? How did it turn out ? Did you upgrade the lights to LED or get a brighter Halogen setup ?
@theclevercraftsman
@theclevercraftsman 2 жыл бұрын
Yes! kzfaq.info/get/bejne/gsWThrBmx9ympps.html Here is a video of it I did at night. All Led lights even did underglow!
@patrickmontgomery5654
@patrickmontgomery5654 2 жыл бұрын
Very cool. Do you have any links to the parts you used for that
@jimpaul162
@jimpaul162 2 жыл бұрын
I need the links to your parts siteeee!!!!’ I need parts for 185 81!!! I’ve been looking for months
@theclevercraftsman
@theclevercraftsman 2 жыл бұрын
Parts came from several sources. I mostly used ebay, just searched by part number to find it. These bikes were made for many years after US sales stopped in one form or another. The coil I ordered from a local company I found that was a Vape dealer
@LeBator
@LeBator 2 жыл бұрын
Why don't I have a son like you? 😢
@ronsouth3359
@ronsouth3359 Жыл бұрын
Do you buy those parts directly from Suzuki dealer??
@theclevercraftsman
@theclevercraftsman Жыл бұрын
No most of them were found online through someone selling suzuki parts on ebay.
@theclevercraftsman
@theclevercraftsman Жыл бұрын
Most suzuki dealers have long ago cleaned out ts inventory
@johnlittle6798
@johnlittle6798 3 жыл бұрын
Where did you order the parts from?
@theclevercraftsman
@theclevercraftsman 3 жыл бұрын
Many on ebay and amazon. Do you have a specific part? The Vape system came from a stateside supplier
@johnlittle6798
@johnlittle6798 3 жыл бұрын
@@theclevercraftsman I got a lot to work on,on the one I got. Bought it for 30 bucks. It's a project for sure.
@chetmason8975
@chetmason8975 3 жыл бұрын
Can we get a collaboration with Jeremy?
@theclevercraftsman
@theclevercraftsman 3 жыл бұрын
We could do that! What kind of project would Jeremy like to do I wonder?
@chetmason8975
@chetmason8975 3 жыл бұрын
@@theclevercraftsman How about restore Old Blue?
@thehardwayfarmer5117
@thehardwayfarmer5117 3 жыл бұрын
We want Jeremy!!! Now
@sandaericonsteam6782
@sandaericonsteam6782 3 жыл бұрын
🤤🏍
@lydiabrenner1983
@lydiabrenner1983 3 жыл бұрын
Sister says it was your pet raccoon too!
@theclevercraftsman
@theclevercraftsman 3 жыл бұрын
That was def her project
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