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The Best DIY Chicken Plucker and Scalder - How We Process Chickens

  Рет қаралды 15,840

Samuel Wiltzius

Samuel Wiltzius

Күн бұрын

Set up is fairly quick now. The scalder is less than 10 pounds and the plucker is on wheels. The table sets up quickly and the killing cones attach to the wheeler cart with a single clamp. One spigot on the garage provides hot water and one cold.
Clean up is also quick. We use buckets to collect entrails and blood and a tarp for the feathers.
The plucker is the center of the operation. The hose attaches to the manifold on the plucker. The manifold then feeds a slow stream of cool well water to the cooler to chill the bird once processed, a spray nozzle for cleaning up, and the rinse ring.
After some experimenting we learned that two chickens in the plucker at one time works the best - plucking time is half or less than that of a single bird.
The only thing I’ll change for the next round in a few weeks is to add a few more fingers to the barrel (hopefully improving the plucker’s efficiency with a single bird) and increase the rotation of the feather plate from 289 rpm to 315 rpm.
#wiltziusplucker

Пікірлер: 34
@Meltz14
@Meltz14 Ай бұрын
The hot water hose tap is genius. I need to do that in my house now
@samuelwiltzius
@samuelwiltzius Ай бұрын
I only use it 5-6 times a year but when I need it the hot water outside tap is pretty great. I have a hose end that connects to both hot and cold faucets and allows me to dial in the right temperature too.
@supatotenkopf88
@supatotenkopf88 Жыл бұрын
I’m amazed how well your plucking machine works.
@TheJForbes24
@TheJForbes24 Жыл бұрын
Hey man thanks for the video and instructions. I built one for my family and I, and we processed 10 burbon red turkeys yesterday. Thing worked like a champ.
@samuelwiltzius
@samuelwiltzius Жыл бұрын
That's awesome! Just did two turkeys yesterday too.
@zachdobbs7810
@zachdobbs7810 Жыл бұрын
I love a well thought out design like this. You should be super proud of yourself!
@paulcoffman9514
@paulcoffman9514 5 ай бұрын
You do nice work.
@Self.reliant
@Self.reliant Жыл бұрын
One tip is put water in the buckets below the cones it makes cleaning the buckets way Easter
@samuelwiltzius
@samuelwiltzius Жыл бұрын
Good tip!
@minmaxwax
@minmaxwax Ай бұрын
Since we are in bear country we put a garbage bag in the pail with a couple of scoops of sawdust from the dust collector.
@Self.reliant
@Self.reliant Ай бұрын
@@minmaxwax great idea
@luisalbertocarrillobacab9896
@luisalbertocarrillobacab9896 Жыл бұрын
Great job
@tunanukirejustus262
@tunanukirejustus262 Жыл бұрын
Very creative
@2Ahthelphi
@2Ahthelphi 2 жыл бұрын
Looks good brother!
@zackmerritt4263
@zackmerritt4263 2 жыл бұрын
One of the better scalder designs I’ve seen, where did you find the steel drum?
@samuelwiltzius
@samuelwiltzius 2 жыл бұрын
The drum has been in my possession for seven years and at least five before that with my Dad. No idea where he got it. My original plan before I remembered I had this drum was to use a 100 lb propane tank and cut it in half - for some reason there are a bunch of cheap old ones on sale near me.
@GunClingingPalin
@GunClingingPalin 5 күн бұрын
Where did you get the galvanized weld in nut? I would like to weld mine in. NPT thread right? I seen some they calling a lock nut that looks like that. Store or link?
@samuelwiltzius
@samuelwiltzius 5 күн бұрын
I upgraded to a larger heating element in this video kzfaq.info/get/bejne/hbahjLFexqyleJ8.html and recommend just getting this nut amzn.to/3AwohZq I think I bought the one I welded in locally at ace or Menards - went to plumbing and found the right thread/size (1” NPT is correct)
@annaplojharova1400
@annaplojharova1400 Жыл бұрын
You should cover the electrical connections on the heated bucket, this is a disaster waiting...
@midwesterncrosshairs3148
@midwesterncrosshairs3148 2 жыл бұрын
So when you submerge the chicken wrapped in plastic in the hot water…. It acts as a vacuum and pushes all of not most of the air out?
@samuelwiltzius
@samuelwiltzius 2 жыл бұрын
The plastic reacts to heat by shrinking, compressing the chicken for efficient long term freezer storage. The hot water is an efficient way to transfer heat.
@caputo116
@caputo116 2 жыл бұрын
Amazing designs. How or where can I find the plans man?
@samuelwiltzius
@samuelwiltzius 2 жыл бұрын
Thanks, I don't have much in the way of plans but I did make a longer video with all the parts and video of the build process here kzfaq.info/get/bejne/nd-io5V3z7zbl40.html
@leeknight9063
@leeknight9063 Жыл бұрын
do you run the scalder and the plucker on the same circuit?
@samuelwiltzius
@samuelwiltzius Жыл бұрын
Separate circuits - scalder uses a lot of power.
@williamwalters581
@williamwalters581 Жыл бұрын
What size heating element did you use in the scalder?
@samuelwiltzius
@samuelwiltzius Жыл бұрын
2000 watt - caution: needs a heavy duty extension cord (10-12 gauge) and 20 amp outlet.
@keretasambung_bayar_ksb2u781
@keretasambung_bayar_ksb2u781 Жыл бұрын
Motor how much horsepower power?
@samuelwiltzius
@samuelwiltzius Жыл бұрын
1hp farm duty 1725 rpm. I’ve heard others say 1/2hp too little so I went with 1hp - I’ve never been short on power even with geese and turkeys.
@keretasambung_bayar_ksb2u781
@keretasambung_bayar_ksb2u781 Жыл бұрын
@@samuelwiltzius what power controller you use? Name the brand..
@ccjackie1600
@ccjackie1600 2 жыл бұрын
ƤRO𝓂O𝕤ᗰ 😻
@The77316
@The77316 7 ай бұрын
Is that Justin Trudeau?
@Jdcrenshaw12
@Jdcrenshaw12 Жыл бұрын
Can we be friends
@samuelwiltzius
@samuelwiltzius Жыл бұрын
😂 sure! - come on over and we’ll spin some chickens 🐓
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