4x4 Swap for Astro and Safari! // Conversion Explanation and Install // Journey's Offroad - Part 5

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The Shredist

The Shredist

Күн бұрын

It was already suspected, but the AWD on my 2000 GMC Safari named Scruffy was totally fried. Instead of fixing a faulty system, I decided to replace it with something much more reliable. Using a New Process 233c transfer case, and a 4x4 conversion kit supplied by Journey's Offroad, we go through why and how to make your All Wheel Drive Chevy Astro or GMC Safari into a true locking 4x4 adventure van!.
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Пікірлер: 656
@simonfarmer3260
@simonfarmer3260 3 жыл бұрын
Retired mechanic here, I sure love your attention to detail, from marking the drive shafts to using loctite on the bolts. I have worked with mechanics who show less care than this 🤙
@terrywarner8657
@terrywarner8657 3 жыл бұрын
Years ago there was a garage owner in town who treated his workers like dirt. They got back at him by placing counterweights on the driveshaft of his car. It shook and vibrated like crazy!
@Antondrag1966
@Antondrag1966 3 жыл бұрын
@@terrywarner8657 !!!
@Mike-qp8bv
@Mike-qp8bv Жыл бұрын
@@terrywarner8657 I'm guilty of that trick. I just use a big zip tie and something relatively heavy like a couple of 7/16 nuts. Vibrate like hell. No permanent damage. And easily removed.
@0xsergy
@0xsergy Жыл бұрын
@@Mike-qp8bv i mean, you're definitely damaging the bearings in both the transmission and the rear diff as well as the ujoints but some ppl suck.
@drott150
@drott150 Жыл бұрын
If he had "attention to detail" he would have: (1) Degreased and powerwashed the entire underside of the trans and transfer case prior to removal. (2) He would have soldered the electrical connections instead of doing a chincey crimp job. (3) He would have replaced the old crusty U-joints when he had the driveshaft out. (4) He would have replaced the halfshaft support bearing while he had the drive shaft out. (5) He would have cleaned the speed sensor electrical connector thoroughly prior to connection to the main harness. (6) He would have applied grease to the driveshaft splined union prior to reassembly. (7) He would have used black trim screws on the shifter boot and more professionally secured it to the floor to seal out water and dirt. (8) He would have painted the new transfer case after cleaning it prior to install. (9) He would have replaced the trans and transfer case input/output seals while they were easily accessible. (10) He would have painted the exposed metal hole he cut into the floorpan. (11) He would have gone ahead and drained and replaced the front and rear differential fluid while he was doing this job to ensure they are good to go as well. Also check the front CV joint and boots. And lastly (12) He would have documented carefully on a small notebook pad exactly what he did electrically in terms of the splicing and wiring changes and kept that notepad in his glovebox forever afterwards (to help solve electrical gremlins later). If he had done all those things, THEN you could say he had "attention to detail."
@Mike-qp8bv
@Mike-qp8bv Жыл бұрын
Just came across this today. I'm a licensed technician. Have lots of experience with these AWD systems. I have also done countless transfer case upgrades exactly like you did. I just wanted to say your step by step instructions are laid out perfectly and very easy to follow. Granted, I have lots of experience with these. I feel the average guy could easily perform this job over the weekend just following your steps. Very good, thoughtful, laid out instructions. Very easy to follow. Very good job putting this video together. Well done sir.
@nosreuter
@nosreuter 3 жыл бұрын
This video is SO well made I just watched it through even though I have zero intention of doing this project. Your narrative and editing is on point 🤘
@Bucky916
@Bucky916 3 жыл бұрын
So correct. I was in the same boat. No plans on building a 4x4 mini van, but I was intrigued. Hypnotic voice maybe, Im just a gearhead and cant help myself more then likely what it was !!!!
@Weidjeep
@Weidjeep 2 жыл бұрын
same here. I am an offroad guy (jeep) and build my own rigs, but this is interesting and one off stuff. kinda makes me want to get a Safari and build it lol. great video and I am subscribing to channel.
@richardotero2376
@richardotero2376 11 ай бұрын
Same here. But i was dreaming i would
@99unclebob
@99unclebob 3 жыл бұрын
I worked for GM Canada during the height of the AWD van years, to this day there are few AWD systems that are as robust as the Astro/Safari vans were in the early years nor had the ground clearance they had or the capacity or strength in powertrains , Gm dropped the ball as you said when they went cheap and electronic , the change up to the 4WD case is a sweet change over and not hard to do, that is easier than doing a water pump and alternator on one of these for sure, in 1994 GM had a H.O. 4.3 V6 that was 210 HP only 2 yrs though because they did not meet emission standards , it was a very notable difference in driving with this motor and with snow tires on the AWD Astro/Safari they would push snow bumper deep easily, you could own and run these easily for 300k with regular maintenance great video good choice of vehicle 👍
@steveleahyhomevideos
@steveleahyhomevideos 2 жыл бұрын
Hi Bob, I have an 04 AWD Astro Van with a bad transmission. I've never attempted a transmission swap but have some wrenching skills and the will to save money. I want to do the 4x4 transfer case swap and a lift at the same time. Do you have any general words of the wise or recommendations for me? Should I swap the axles too? I'm a rock climber looking to do back roads and creeks in the High Sierras in order to get to my climbs at Shuteye Ridge. Much appreciated! Thanks!
@Certrrr
@Certrrr Жыл бұрын
Had a 95 Astro that I ordered with I think was Detroit Tru Trac Diffs and in the snow that thing was unstoppable, wish I’d have kept it, was a great Van the Wife mostly used it !
@JellyCatGaming
@JellyCatGaming 3 жыл бұрын
From a former ARMY Diesel tech who had all passion for wrench turning absolutely obliterated during their enlistment... This tickled something deep inside me. I watch a lot of project videos and this has been by far the most informative and easy to watch/understand.
@B1KER
@B1KER 3 жыл бұрын
At this point the build has far exceeded what I'd be personally willing to do. However, I CAN'T STOP WATCHING!!! Super fun video. I can't wait to see what's next.
@kirkjohnson1551
@kirkjohnson1551 3 жыл бұрын
Jim's icy shade tree mechanic. Now I want to sell my 32 ft camper trailer and get an astro van.
@danalarson3978
@danalarson3978 2 ай бұрын
I don't even own an Astro, but I loved this conversion. Great job.
@dannym1642
@dannym1642 3 жыл бұрын
One of the best channels
@mwalker9401
@mwalker9401 3 жыл бұрын
New subscriber here. This might be as good as Project Farm.
@GrayAreaStudios
@GrayAreaStudios Жыл бұрын
I've watched this 10x and still haven't been bored.
@laurinjoelschafhausen
@laurinjoelschafhausen Жыл бұрын
KZfaq algorithm told me I would like this video. And the machine was right, great content, liked and subscribed.
@MTBFlowRider
@MTBFlowRider 3 жыл бұрын
Loving these van build videos man! Looking forward to the future build videos.
@zimmejoc
@zimmejoc 3 жыл бұрын
I've been waiting for part 4. Can't wait for Part 5 and as we head into spring, hopefully it will come sooner rather than later.
@innocentbystander5057
@innocentbystander5057 3 жыл бұрын
Keep it going!!! I love this series. I can't wait to see what you do in the cargo area for bike storage and maybe even a sleeping area
@jasonrucker4884
@jasonrucker4884 3 жыл бұрын
great presentation, clear delivery, love the format. great build
@robinrai4973
@robinrai4973 3 жыл бұрын
Hell yeah I've been waiting for more of the van stuff
@markpercival476
@markpercival476 3 жыл бұрын
Really pleased to see these wrenching videos back. Keen to see more trail building as well as the weather warms up too
@charbvin
@charbvin 3 жыл бұрын
Super interesting and cool van project!!!!!
@bobmonger6142
@bobmonger6142 9 ай бұрын
Cool conversion and well done!
@supersportimpalass
@supersportimpalass 3 жыл бұрын
You need an EZ locker in the rear axle to make your van a little more capable offroad. Definitely worth the money and very easy to install.
@JesseJames83
@JesseJames83 3 жыл бұрын
I like how you make this look super easy 😁
@doloresrohn4699
@doloresrohn4699 3 жыл бұрын
Wow. You’re rockin it. Thanks for these videos.
@seandeterman2499
@seandeterman2499 3 жыл бұрын
Dude, I love this! Please keep this build going! Good luck 👌
@joshoooway
@joshoooway 3 жыл бұрын
Man your channel is so helpful. Much thanks, my dude
@drfishynoooo9960
@drfishynoooo9960 3 жыл бұрын
Favourite van build. Practical and entertaining.
@Dallas-Rife-UDX-347-Tennessee
@Dallas-Rife-UDX-347-Tennessee 3 жыл бұрын
Great job , and self satisfaction of DIY . I look forward to seeing this van on the go !
@parkerdawson4120
@parkerdawson4120 3 жыл бұрын
This is awesome! You provide so much quality information, not just on how to do things but on the entire research process behind knowing what parts to use etc. I was looking at doing a lifted 4x4 astro build and your videos pretty much have a step-by-step guide on how to do it!!! Great content!
@reddwarf3069
@reddwarf3069 3 жыл бұрын
These videos are excellent! Thank you!
@colinlawrence2186
@colinlawrence2186 3 жыл бұрын
Thanks for sharing this video i have just found your channel ( and i have subscribed ) its awesome to see regular people working on regular vehicles that we all can afford Wishing you all the best for the future mods on your van God bless you and keep safe in these troubled times 🙋‍♂️🇬🇧
@nevergiveupfitness4710
@nevergiveupfitness4710 3 жыл бұрын
Amazing work bro.
@Jake-im2lv
@Jake-im2lv 3 жыл бұрын
Watching these kinds of videos is like getting all the fun from working on your own projects without the expense! Great stuff
@markusmontgomery594
@markusmontgomery594 3 жыл бұрын
Awesome,thank you for showing us !!!!👍👍👍
@donaldhairston6604
@donaldhairston6604 3 жыл бұрын
I luv the work you do with vans it’s making me want to buy one
@JohnSmith-qj4cf
@JohnSmith-qj4cf 3 жыл бұрын
One of the best videos I have watched thank you!!
@LifeOfTommie
@LifeOfTommie 3 жыл бұрын
Finally a new scruffy vid! I bounced at the dinner table when I got the notification! Great work 🤟
@RVingwithG
@RVingwithG 2 жыл бұрын
SWEET, GOOD TO KNOW! Great job!
@mtbsack590
@mtbsack590 3 жыл бұрын
This video was amazing good job
@hondawilky
@hondawilky 3 жыл бұрын
What a great, informative, fun-to-watch video! You just earned a well-deserved sub, good sir!
@carrrebuilds5425
@carrrebuilds5425 3 жыл бұрын
Haha.. got this kit for my Astro too! Thanks for posting this to get me prepped to do mine 😂
@jimellison9414
@jimellison9414 3 жыл бұрын
Good vid... enjoyed watching.... Thank You.
@jacksonbaltes618
@jacksonbaltes618 3 жыл бұрын
This guy is a legend
@lostliving
@lostliving 2 жыл бұрын
Awesome video!
@Hihopeyouhaveawonderfulday
@Hihopeyouhaveawonderfulday 3 жыл бұрын
Dude, your videos are sooo legit!
@stephengordon8968
@stephengordon8968 3 жыл бұрын
Excellent video
@N8MRN
@N8MRN 3 жыл бұрын
I grew up around lots of safaris and astros that friends and family owned. My parents had a 87 astro. I've always wanted to see a build like this happen. Thank you for vlogging the process!
@SubmarinersDive
@SubmarinersDive 3 жыл бұрын
Cool Beans! Skruffy is coming right along! 🤘
@thegreatowl4912
@thegreatowl4912 3 жыл бұрын
Absolutely amazing! This is the first video I've seen from this creator and I'm definitely subscribing!
@DownhillDaryl
@DownhillDaryl 3 жыл бұрын
This is awesome! Game changer for Scruffy!
@OverlandOne
@OverlandOne Жыл бұрын
Very well done and very well explained. Thank you.
@LittleMikeStarCraft
@LittleMikeStarCraft 3 жыл бұрын
This project is the reason I follow the channel; you do a better job of documenting your work than some of the actual vehicle specific channels I follow. Very good work!
@Guineson
@Guineson 3 жыл бұрын
I always enjoy watching other people work on vehicles and every time i become more and more thankful for full shop access and lifts lol (perks of the job i guess lol) van looks great 👍
@rcrookie4320
@rcrookie4320 3 жыл бұрын
Digging this Scruffy series!! New sub for sure!
@socalcraigster
@socalcraigster 2 жыл бұрын
Absolutely well done. Subbed!
@PCBasics
@PCBasics Жыл бұрын
Awesome video! You managed to explain everything in such a clear way even I could understand it and your video is filmed very well!
@MTBTrailSherpa
@MTBTrailSherpa 3 жыл бұрын
Dang, you make wrenching on the van seem so easy!
@MarkSDCA
@MarkSDCA 3 жыл бұрын
Imagine if there was a lift and proper tools available.
@MTBTrailSherpa
@MTBTrailSherpa 3 жыл бұрын
@@MarkSDCA If you ever get tired of riding- you have a future in wrenching! You kick ass at both.
@foxguyday
@foxguyday 3 жыл бұрын
Make sure its torqued down with some lock tight
@trailingarm63
@trailingarm63 3 жыл бұрын
Brilliant video. One of the clearest explanations of a semi-complicated process I've ever seen. Well done!
@jonnyb9982
@jonnyb9982 3 жыл бұрын
I've always wondered about this kind of conversion on the astro. Thanks for the clarification
@qrs3658
@qrs3658 2 жыл бұрын
i love your video. nicely done with concise verbal instructions
@Brakemanio
@Brakemanio 3 жыл бұрын
Something so addicting about the Scruffy build. I think it's inspiring watching the mods and Scruffy coming to life. Thanks for the entertainment 👍🚐.
@geekfreak618
@geekfreak618 2 жыл бұрын
You got the knack buddy!
@tradmanmike3360
@tradmanmike3360 2 жыл бұрын
BEST VIDEO OUT THERE YET I HAVE SEEN WITH THE SPECIFIC INFORMATION! HAD TO WATCH IT AGAIN!
@peterhatch1583
@peterhatch1583 2 жыл бұрын
Great video you make it look so easy ! Thks
@alexrevenko8959
@alexrevenko8959 11 ай бұрын
Absolutely awesome
@halflife103
@halflife103 3 жыл бұрын
always considered doing this. So i have seen a few videos of this swap. Your video is BY FAR the BEST and easiest to understand and follow.
@unoefxz
@unoefxz 3 жыл бұрын
@2:50 we have ALL been there before, thanks for sharing as the right to laugh has been earned!
@andrew5916
@andrew5916 3 жыл бұрын
hey man ,, a very well made video great job on all the details , cool van
@paulnolen7651
@paulnolen7651 Жыл бұрын
Awesome video thank you for all your hard work
@garymoore8711
@garymoore8711 3 жыл бұрын
Blow by blow instructions. Nice!
@peterhatch1583
@peterhatch1583 2 жыл бұрын
Watched it again thks mate the best video on this conversion
@waynecrockett7255
@waynecrockett7255 Жыл бұрын
Your very good at explaining everything. Your clear and concise. Nice job.
@paulklahr997
@paulklahr997 3 жыл бұрын
Can’t believe you did all that without even a crawler. That’s awesome! Enjoying your build.
@gcavy1
@gcavy1 3 жыл бұрын
cool man. This video took a ton more work than most will realize, kudos. Looking forward to the interior plans!
@garyidler7926
@garyidler7926 Жыл бұрын
Great content! Awesome editing! Thank you for producing a YT vid worth watching!
@johnbooth9957
@johnbooth9957 3 жыл бұрын
Great video man
@marvinstarr6037
@marvinstarr6037 Жыл бұрын
This is my dream build. Thanks for the informative video, easily understood.
@jordannorth5310
@jordannorth5310 Жыл бұрын
this was the first video of yours that ive watched and it is so well done! the production value is really great and you have an awesome voice for commentary. also this is such a unique and cool build. ive have tons of trouble with encoder motors so i love to see cool products like this deleting them. keep up the good work man youve definitely earned a subscriber
@INNO222
@INNO222 Жыл бұрын
Great clip man!👍
@UnWrecked
@UnWrecked 3 жыл бұрын
This is the first video I've watched of yours. Great editing!
@jacuzzibusguy
@jacuzzibusguy 3 жыл бұрын
I have no desire to ever own an Astro but thought your presentation was top notch. I watched all the way to the end Good luck on your journeys!
@chrishouseman1431
@chrishouseman1431 5 ай бұрын
Thanks your instructions were great, a future project in the making!
@Mtb______road
@Mtb______road 3 жыл бұрын
I love the van build series ot is my favorite car video series on youtube
@brandonthompson9957
@brandonthompson9957 3 жыл бұрын
Wow, that kit is really well thought out. Props to people who designed it!
@brandonthompson9957
@brandonthompson9957 3 жыл бұрын
And it's less than $300? Just got to the end. Dang!!
@Krazy_Shortz
@Krazy_Shortz 9 ай бұрын
Great video, now I know I can tackle this task!!!! Thank you...
@scottthejeepguy7499
@scottthejeepguy7499 2 жыл бұрын
Love this video, and your content, thanks for sharing, I’m digging scruffy
@zachthompson1992
@zachthompson1992 2 жыл бұрын
VERY well done video ! If only all diy videos were put together and explained step by step as well as this one .
@TVideoupload
@TVideoupload 3 жыл бұрын
Wow excellent filming consider you’re doing it yourself it’s very good
@shivermetimbers9316
@shivermetimbers9316 3 жыл бұрын
first video I've come across from you and very much liked how you explained everything without a bunch of filler bs .subscribed. good work 👍
@PolarBearSushi
@PolarBearSushi 3 жыл бұрын
Awesome video, I will be using some of this info to finally get my blazer up to scruff ha!
@JessieStolar
@JessieStolar 11 ай бұрын
This guy is a genius. Amazing
@bp9749
@bp9749 3 жыл бұрын
This was the first time I've seen your content. I don't even have an Astro and I'm completely interested. Amazing job on the video quality. Well done.
@caribbeanmtbtrails
@caribbeanmtbtrails 3 жыл бұрын
Omg how did i miss this crucial part of scruffy's journey ?? Nice to see scruffy is all in now with the 4x4 set up , awesome .....
@jjrusso8295
@jjrusso8295 3 жыл бұрын
Best channel. Told u from the beginning !!!
@calebw707
@calebw707 3 жыл бұрын
i am so excited for the rain to leave, i want to go riding
@JohnSmith-qj4cf
@JohnSmith-qj4cf 3 жыл бұрын
Watch it again ! Just a great video !
@brandonjoy8856
@brandonjoy8856 2 жыл бұрын
Thanks for the awesome video, I'm going to do this to my 99 astro!!!
@manofsteal546
@manofsteal546 3 жыл бұрын
1 minute in and I already appreciate your attention to detail, as the comments below have stated. I patiently await your videos on awd Sienna's as I dream of having a real 4wd.
@bigounce4108
@bigounce4108 3 жыл бұрын
Automotive and mountain biking, two of my favorite things.
@irvingcobian
@irvingcobian 3 жыл бұрын
Love the van build sir its a great build and I firmly believe vans are underrated.
@benbonnice7289
@benbonnice7289 3 жыл бұрын
When ever you need to change the oil in the diff or the transfer case, make sure that you undo the fill bolt then the drain. (To make sure that you can fill it back up of course!)
@krebgurfson5732
@krebgurfson5732 3 жыл бұрын
that makes no sense, whether or not the bolt is tough to get out you can't drive on bad fluid. so if you empty it then realize you can't get the fill bolt out, you just need to GET THE FILL BOLT OUT. there's no way around it.
@morganwheeler7417
@morganwheeler7417 Жыл бұрын
@@krebgurfson5732 I disagree, makes sense to me (though you have a point too). If you need to spend a day getting the fill bot out, might as well do it before you take away your ability to drive to a shop by removing the fluid.
@SSScottSS
@SSScottSS 3 жыл бұрын
I have never had the slightest interest in an Astro, but I really liked this video. Kudos!! I almost want one now :-)
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