TSP #85 - Teardown & Repair of a Sencore PR570 Variable Isolation Transformer & Safety Analyzer

  Рет қаралды 30,146

The Signal Path

The Signal Path

Күн бұрын

In this short episode Shahriar performs a teardown and repair of a Sencore PR570 variable isolation transformer and safety analyzer. One of the LCD segments of the unit does does not display.
The teardown of the unit reveals a variable auto-transformer followed by an isolation transformer. The main board contains all of the circuitry for performing over-current protection, ground leakage current monitoring and other safety analysis software. The LCD problem is easily corrected by cleaning the contacts of the LCD module. A quick experiment on an Apple iPhone charger is used to verify the instrument functionality.
The Signal Path
www.TheSignalPath.com
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Пікірлер: 79
@reps
@reps 7 жыл бұрын
It's alive, thank goodness!
@Arek_R.
@Arek_R. 6 жыл бұрын
Oh hello there Marco!
@Thesignalpath
@Thesignalpath 7 жыл бұрын
Thank you all for the kind comments and happy new year! One note to add to avoid confusion: Instead of thinking in terms of parallel/series of winding, we can note that the input consists of an auto-transformer followed by a regular two-coil transformer. The auto-transformer provides variable ratio while the regular transformer provides the isolation. Please note that the auto-transformer itself provides no isolation as it only has a single coil where all three terminals are electrically connected.
@pdgiddie
@pdgiddie 5 жыл бұрын
I'm wondering if there's a particular reason why the two transformers are that way round: I'm putting a separate Variac and isolation transformer together myself, and I can't think of any reason why the isolation transformer could not come before the Variac, which is actually more convenient for my setup. Are you aware of any reason the Variac should come first?
@pepper669
@pepper669 6 жыл бұрын
I like the human interface of this device, everything is so nicely and so clearly labeled.
@PapasDino
@PapasDino 7 жыл бұрын
Great to have you back again...very Happy New Year!
@mcintoda9
@mcintoda9 7 жыл бұрын
So happy to have you back
@johncunningham5435
@johncunningham5435 6 жыл бұрын
These are great isolation transformers; bought mine years ago. "Excellent presentation" you won't be disappointed with this gem.
@yoksel99
@yoksel99 7 жыл бұрын
Whenever I need an isolated mains socket, I use one of those cheap car invertors that make 120V AC out of 12V DC. I get 12V for it from my lab power supply. The resulting AC is not the best in shape, but fits most of the purposes such as fixing the power supply of some home consumer electronics.
@rubusroo68
@rubusroo68 7 жыл бұрын
So good to see you back, Happy new year!!!
@henkvandeleur6872
@henkvandeleur6872 7 жыл бұрын
A very good new year and good to have you back again with new videos.
@geekchenxiang
@geekchenxiang 7 жыл бұрын
wow. finally updated. could you do a tour of your new home lab ?
@Thesignalpath
@Thesignalpath 7 жыл бұрын
Chenxiang Hsu sure. As soon as it is setup.
@xDevscom_EE
@xDevscom_EE 7 жыл бұрын
Yay, The SignalPath Video! What a great beginning of 2017 :) Wish you all the best, and more great vid's ;).
@catt87
@catt87 7 жыл бұрын
Nice to have you back. Really looking forward to all the nice videos that will be coming.
@daveblane6442
@daveblane6442 7 жыл бұрын
YAY!!1 HAPPY TO HAVE YOU BACK, SHARIAR!
@tedfrisk4730
@tedfrisk4730 7 жыл бұрын
Thanks Sir , I'm happy to see you back with new project again..Wish you a happy prosperous start on the new year
@johnnymartini1072
@johnnymartini1072 7 жыл бұрын
Happy new Year!! nice to see you back :)
@grantfullen9559
@grantfullen9559 7 жыл бұрын
Glad to see you back :) I love your repair videos.
@jaa93997
@jaa93997 7 жыл бұрын
Nice to see you back ☺
@gohn305
@gohn305 7 жыл бұрын
Great to see you again....
@Corgitronics
@Corgitronics 7 жыл бұрын
I'm looking forward to seeing more tests using the Sencore unit. As a longtime subscriber I am pleased to become a patreon supporter of your channel!
@Newsparklabs
@Newsparklabs 7 жыл бұрын
Another great video, Thanks Shahriar!
@jmanatee
@jmanatee 7 жыл бұрын
Glad to see you back,
@HINKSWE
@HINKSWE 7 жыл бұрын
Welcome back and happy new year
@PeterCut62
@PeterCut62 7 жыл бұрын
Happy new year. Welcome back ;-)
@georgegiorgio7524
@georgegiorgio7524 6 жыл бұрын
Very good information on all your videos.
@MauroSedrani
@MauroSedrani 7 жыл бұрын
welcome back and New Year!
@fishyrider3528
@fishyrider3528 7 жыл бұрын
hey. welcome back:) we missed u.
@dazaro3
@dazaro3 7 жыл бұрын
Have a great new year
@KD0CAC
@KD0CAC 7 жыл бұрын
Finally , I had gone through withdrawal from being addicted to your channel ;) Now I will be hooked again , doggy dew ;)
@stevefoudray487
@stevefoudray487 5 жыл бұрын
Sencore had a parallel company called BAPCO. The equipment was in the biomedical market. A 20amp version of the PR570 was produced. I found 2 for my audio amplifier shop!
@DavidLeeMenefee
@DavidLeeMenefee 7 жыл бұрын
Well come back! Thumbs up.....PEACE
@billmoran3812
@billmoran3812 6 жыл бұрын
Remarkably similar in design to a variable isolation supply I am building. I put a load resistor that I can switch in series with the output to protect against a short in the DUT. I used commercially made voltmeter and ammeters for monitoring, and a bar graph indicator to show voltage across the load resistor. The variable voltage is via a variac which is a variable auto transformer, same as in your unit.
@martijn4740
@martijn4740 7 жыл бұрын
Finaly a new video
@idooggoodi
@idooggoodi 7 жыл бұрын
Happy New year Shahryar, finally updated. please also post a video about high speed PCB simulation software tutorial.
@peterhansen8216
@peterhansen8216 7 жыл бұрын
welcome back.
@teemoinvietnam1356
@teemoinvietnam1356 7 жыл бұрын
Oi vey! I thought you were dead... after waiting like 6 million years! I like your videos, senpai ~
@pufero1
@pufero1 7 жыл бұрын
welcome back
@gettingoldsuckss
@gettingoldsuckss Жыл бұрын
Very interesting, they have the variac before the 1:1 isolation transformer. I guess that works and I'm sure they did it like that for a reason.. I am planning to make something sim. but with rectification for DC output as well as the variable AC. Also plan on doing some very stable 3.3, 5, and 12v outputs, also thought about figuring out way to do bipolar tracking DC outputs.. Anyway in my head I was planning to start with isolation transformer followed by Variac
@Unknownety
@Unknownety 7 жыл бұрын
If I designed that for the 110-120 volt market, I would have made the main transformer into a 1:2 turns ratio, so that one could output 220-240 +the extra that the variable transformer gives. Maybe split the 1:2 ratio into two taps, so one could select 1:1 or 1:2, so we could use thicker wire for the 1:1 to get better current carrying capability if needed.
@IanScottJohnston
@IanScottJohnston 4 ай бұрын
It's a shame there doesn't appear to be a 240VAC version of this unit.
@kirkpennock2997
@kirkpennock2997 7 жыл бұрын
do you use deoxit fluid on pots and crusty conections? it works very well.
@JJayzX
@JJayzX 7 жыл бұрын
cat still being a cat as per usual, things seem good.
@CAHSR2020
@CAHSR2020 7 жыл бұрын
This is quite a surprise. I thought you had vanished into a distant sunset never to return.
@josephcote6120
@josephcote6120 6 жыл бұрын
I have a question I'd like to throw out. I have a Heatkit IP-5220, same basic design, simpler metering. The topology is the same, Variac first from the mains, then the isolation transformer, to the power outlets on the front of the unit. There is also a direct non-isolated utility outlet on the front. The main fuse for the unit is 7 amps. The variac is rated for 3 amps. Output metering/fusing is switchable for 1 or 3 amps. Just want to give as much info as possible about the unit. What I would like to do is reconfigure it so that the iso trans comes first, the output of that goes to both the variac and one of the power outlets to provide direct line voltage isolation,. The out put of the variac to the other power outlet for variable voltage. The question is, will I run into trouble swapping the order of the variac and iso trans? What considerations go into putting them in a particular order?
@pnjunction5689
@pnjunction5689 7 жыл бұрын
Happy new year! Does it matter whether you put the variable transformer on the primary or the secondary side of the isolation transformer?
@smudgerdave1141
@smudgerdave1141 7 жыл бұрын
No and in fact if you put the variable transformer after the safety isolating transformer, you can double-isolate the control electronics as a bonus.
@OnTheRocks71
@OnTheRocks71 7 жыл бұрын
omg. Yay!
@gacherumburu9958
@gacherumburu9958 Жыл бұрын
👍👍
@anthonynowlan9765
@anthonynowlan9765 7 жыл бұрын
Hey mate, Siglent Spec Analyzer review coming?
@fohdeesha
@fohdeesha 7 жыл бұрын
is it just me or was the repair part totally missing? either way thankful for a new video
@Thesignalpath
@Thesignalpath 7 жыл бұрын
Jon Sands I am sorry, I explained in the video that all I had to do was to re-insert the LCD module to fix the contact problem.
@fohdeesha
@fohdeesha 7 жыл бұрын
Oh oops, I must have blacked out during that bit, all I remembered was you mentioning they turned out not having a zebra connector. Watching it again and of course now I hear it. Thanks!
@BJcanal270
@BJcanal270 2 күн бұрын
I wish I can effort one
@JustinAlexanderBell
@JustinAlexanderBell 7 жыл бұрын
11:23 Kitty
@NeuroMod
@NeuroMod 7 жыл бұрын
What makes the variac and main transformer to be in parallel? I would call it serial.
@smudgerdave1141
@smudgerdave1141 7 жыл бұрын
Parallel/serial does not apply. The variac output supplies the isolating transformer primary. Also, the variac is an autotransformer - it does not have a primary or secondary and therefore does not have a turns ratio, it has a tapping ratio.
@Thesignalpath
@Thesignalpath 7 жыл бұрын
Instead of thinking in terms of parallel/series of winding, we can note that the input consists of an auto-transformer followed by a regular two-coil transformer. The auto-transformer provides variable ratio while the regular transformer provides the isolation. I added a note to the video to avoid confusion. Please note that the auto-transformer itself provides no isolation as it only has a single coil where all three terminals are electrically connected.
@gettingoldsuckss
@gettingoldsuckss Жыл бұрын
What is the amperage of the output? Variac looks small..
@jaywalt1311
@jaywalt1311 7 жыл бұрын
What do you mean "short videos will not be charged to patreon"?
@Thesignalpath
@Thesignalpath 7 жыл бұрын
Jay Walt my Patreon account is based on episode production. But I didn't want to charge my supporters for the "short" videos, so I won't apply those to the Patreon account. You can tell which videos are marked short by the name of the video.
@markputham2960
@markputham2960 7 жыл бұрын
Yes, but what happens when you try to charge your iPhone with 300v?
@Thesignalpath
@Thesignalpath 7 жыл бұрын
mark putham not good things. ;)
@movax20h
@movax20h 3 жыл бұрын
Hi. I wonder if there are other options than this PR570 available on the market or used? I am primarly interested in 230V input and 0V-270V output. 1000VA would be enough. Something that has nice display with all measurements shows at the same time, less knobs, and active output regulation, so the output is stable even if the input varies, and output relay cutoff if the regulation can't be performed. The PR570 is really dated, looks like a design from 80s probably. And it doesn't have active regulation. So you probably should stick input it into inverter or automatic voltage regulator. The PR570 also looks like a really low power, maybe 400W? That can be done this days easily using solid state inverter instead with very little cooling.
@zaidhussain5206
@zaidhussain5206 6 жыл бұрын
Can you please share the schematic if the devices you showing in the video ?
@DandyDon1
@DandyDon1 6 жыл бұрын
I found the op manual here which contains the circuit diagram. drco.pairserver.com/manuals/PR570-OSM.pdf
@astalavistatomi
@astalavistatomi 3 жыл бұрын
Hello Shariar, is there any replacement for this device (something similar like that)? This one is too hard to find anywhere. Thank You
@Thesignalpath
@Thesignalpath 3 жыл бұрын
This is discontinued unfortunately. I am repairing another unit to replace this one in my lab. It is a very sophisticated unit if I can fix it.
@astalavistatomi
@astalavistatomi 3 жыл бұрын
@@Thesignalpath There will be video of this repair?
@Thesignalpath
@Thesignalpath 3 жыл бұрын
@@astalavistatomi Yes.
@Hatimoooo
@Hatimoooo 7 жыл бұрын
Are you sure about the fact that the iPhone charger is a buck converter? Considering that it is easy to access its terminals, some kind of isolation is definitely needed for people's safety. I'm voting for a flyback but I'm not sure. Can you confirm this? Thanks
@Thesignalpath
@Thesignalpath 7 жыл бұрын
Hatimoooo I think you are right. It is definitely transformer based.
@rbelward
@rbelward 7 жыл бұрын
woo hoo
@John_Ridley
@John_Ridley 7 жыл бұрын
Your cat is defective. They're supposed to stop right in front of the camera.
@Ozziepeck11
@Ozziepeck11 7 жыл бұрын
"it's functional, but it has a small problem" and that works how exactly?
@ianshepherd917
@ianshepherd917 3 жыл бұрын
You are still speaking far too quickly - SLOW DOWN please!
@Thesignalpath
@Thesignalpath 3 жыл бұрын
I am sorry, this is my normal speaking speed. :(
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