Frozen Pizza MEGA FACTORY: How Automation Produces TONS of Pizzas Daily

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Күн бұрын

Making frozen pizzas for mass distribution involves a series of automated steps: Large mixers combining flour, water, yeast, and other ingredients create a smooth dough in large quantities.
The dough is then automatically divided into portions which are transported on long conveyor belts to sheeting machines, which flatten and shape them into precise, circular bases suitable for various pizza sizes.
Automated sauce applicators evenly spread tomato sauce on the dough, adjusting quantities based on pizza size. Toppings are added through automated systems, ensuring even distribution of cheese, pepperoni, vegetables, and other ingredients.
The pizzas then enter large ovens, operating at precise temperatures, to achieve a crispy crust, melt the cheese, and cook the toppings. After baking, the pizzas cool down on conveyor belts, passing through freezers and inspection stations equipped with cameras and sensors to ensure quality. Packaging stations are also where machines place them in cardboard boxes or plastic wraps, sealing in freshness.
The reported increase in U.S. sales of frozen pizza from approximately 6.06 billion U.S. dollars to 6.77 billion U.S. dollars between 2021 and 2022 underscores the growing popularity and demand for this convenient food option. Several factors could contribute to this upward trend. Firstly, the convenience and ease of preparation associated with frozen pizzas make them an attractive choice for consumers with busy lifestyles, especially amid the ongoing challenges posed by the COVID-19 pandemic.
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Пікірлер: 691

@nunyabuziness8421 4 ай бұрын

Now I know why every frozen pizza I've ever bought doesn't have enough sauce

@vBDKv 4 ай бұрын

I recently discovered a Swedish brand called "Billy's Pizza". It has loads of sauce, it's right up my alley. I love lots of tomato sauce on my pizza. Cheese is meh, but the sauce and crust is a-ok :)

@tylermcintyre1454 4 ай бұрын

Tyler Mac yeah let’s go

@jamesgarner2103 3 ай бұрын

or flavor. terrible pizza. friends dont let friends pay lots of money for the worst of the worst.

@markysf 3 ай бұрын

@@jamesgarner2103 i make pizza (or calzone) from scratch every week. but there is always a frozen pizza in my freezer. such an easy dinner to make. and since im always making pizza i always have some extra toppings and cheese to throw on. i would say frozen pizza is far from the "worst of the worst".

@anterpants 2 ай бұрын

Pretty sure I've been getting them outside edge pizzas.

@ChrisB_517 4 ай бұрын

"Toppings are distributed with precision." ::Shows large chunks spewing all over pizzas and the conveyor belt with equal distribution and reckless abandon::

@Drluvv258 4 ай бұрын

This made me laugh my ass off

@puertoriqueno24 4 ай бұрын

That's what I was thinking!!! 😂😂

@TieuQuynhGiang 4 ай бұрын

The precision in topping distribution seems to have gone awry, with chunks carelessly scattered across pizzas and the conveyor belt, lacking any semblance of order.

@MrBa143 4 ай бұрын

half the fun of frozen pizzas is re organizing the toppings before putting it in the oven.

@ledbetter1992 4 ай бұрын

@@MrBa143I thought I was the only one who did that lol

@jpet2126 4 ай бұрын

All that machinery, amazing robotics and engineering, for crappy frozen pizza.

@pablomartinez3709 4 ай бұрын

Hahah facts

@MrSuperG 4 ай бұрын

So why is it so expensive for crap

@sambenavides824 4 ай бұрын

Because most people live in poverty and decide not to grow their own food or can't.

@thebesteveralina 4 ай бұрын

Haha

@u.b.c.s.336 4 ай бұрын

Add more sauce and more cheese..

@infaredsinsor1 4 ай бұрын

As an industrial maintenance worker, all I see is a nightmare of machines when they go down or aren't working right.

@milfordcivic6755 4 ай бұрын

I'd hate to be the cleaning staff for these machines

@Eddi3xBac0n 4 ай бұрын

i worked at spring water i portland and for two months the arm that can lift three five gallon jugs of water and rack them in front facing crates broke down and we had to lift them all day for ten hours every day. they got lunch everyday but it was a work out all day. like 42.3 pounds and we switched off sitting bottles on the conveyer and a machine sterilized them also every two hours

@brentsarazin6597 4 ай бұрын

Just imagine the machine that squirts tomato pizza sauce adding 3 times too much sauce and there is sauce being stuck to everything around that area. 'Clean up 2 tons of pizza sauce in Aisle 10!'...bahahaha

@tylermcintyre1454 4 ай бұрын

Tyler Mac yum I want too get it

@mdarrenu 3 ай бұрын

I know these kinds of machines are not new, but I still am amazed how they make these contraptions.

@Mrsangelgirlyy 4 ай бұрын

Am I the only one who grew up watching how it’s made or unwrapped on the food network? Lol I realize now that’s why I love AMSR! 😂

@timroberts8599 4 ай бұрын

Go to bed u r tired

@Mrsangelgirlyy 4 ай бұрын

@@timroberts8599 🤣

@tylermcintyre1454 4 ай бұрын

Tyler Mac we gotta go get everyone in the pizza hurry up

@annernst6283 3 ай бұрын

WHAT is AMSR?

@Mrsangelgirlyy 3 ай бұрын

@@annernst6283 i guess i was tired 🥱 but I meant ASMR

@rionesenobi9563 4 ай бұрын

don't worry guys. the entire machinery is at least operated by an italian operator. so you still get that distinct italian experience in every bite. o_o

@DarthIke77 2 ай бұрын

OMG this is how 95 percent of the food you eat is produced. Learn to cook if you don't like it.

@LegendLength 2 ай бұрын

You know they're gonna use an Italian sounding brand name too

@alexciocca4451 4 ай бұрын

Show a video on how they sanitize a place like that

@nledford2010 3 ай бұрын

Still probably less germs there then at a pizza place where a guy just took a dump and didn’t was his hands and added a lil chocolate to the pizza. It don’t matter, you cook them at like 450 degrees for 15 min. Nothing is surviving that

@CuriousEarthMan 3 ай бұрын

Underneath the pressing plattens (around 2:15) concerns me quite a bit. There's a lot of pressure washing and a lot of foaming with chlorine containing soaps, then a lot of residual sanitizer sprayed (quat ammonia). I too would like to see how they do this plant. .

@michaelbranscum 2 ай бұрын

They cant show the children at work.

@Carrollavirus 4 ай бұрын

I have bought frozen pizzas, and opened them up only to find the toppings are all frozen to one side of the pizza. Now I know why.

@MrLeroyJacob 4 ай бұрын

I came here to say this!!!

@BigReggie 3 ай бұрын

Shipping causes it and they are partially thawed and refrozen a few times during shipping. But enjoy! lol

@bukchoiii 2 ай бұрын

@@BigReggiesounds like great safe food practice

@DarthIke77 2 ай бұрын

Nah, that probably happened during shipping or when you took an hour and a half to get if from the grocery store freezer to your freezer at home and tried to carry 17 bags of groceries in at once when it was already thawed and sitting sideways in one of those bags.

@BigReggie Ай бұрын

@@DarthIke77 trooth

@user-ps1co3vv2u 4 ай бұрын

I like how the uncooked freshly pressed dough falls onto the conveyor furthest away from the camera at 2:15. One second nothing is there, as the dough passes over, you see one fell half into the opening and half on the conveyor.

@westonhoss 4 ай бұрын

at 2:39, you can see that one of the pizzas in the back right didn't make it either. Assuming that suction cup is acting up, it's the same one as 2:15. :P

@S1lv3rdo7 4 ай бұрын

2:25 you saw the pizza the machine missed? haha

@hotdogmanful 2 ай бұрын

nothing better than watching processed food being made while fasting lmao

@UmbraKitoro Ай бұрын

forced fasting because those damn pizzas are too expensive xD

@trinity2145 3 ай бұрын

This machine is epic. That’s what I’m impressed with. Whoever invents these. Are amazing. Frozen pizza. It’s okay.

@craigtheng 2 ай бұрын

This video's narration really had a Turbo Encabulator vibe to it.

@Miguel-Arias 2 ай бұрын

I hate these crappy AI voice overs written by chatgpt

@shont3286 5 ай бұрын

I enjoy me a frozen pizza when I don’t feel like getting out. Never pizzeria quality but good enough for me.

@Hymz-kx2sg 4 ай бұрын

Tabasco

@jayz4evr 4 ай бұрын

It's good to have low standards

@LegendLength 2 ай бұрын

I just can't understand why it's so hard to make a reasonable frozen pizza. I'd be happy to pay 100% more but there are no good brands. Same with frozen chips.

@Greenmile76 2 ай бұрын

“These machines are calibrated to dispense the precise amount…” proceeds to rain toppings over the entire belt in the most in-exact manner possible.

@ronijarvinen3759 4 ай бұрын

Impressive machinery. Though, cleaning all this sh*t every night must be a nightmare.

@nicholasapodaca9886 3 ай бұрын

They use an industrial caustic/acid wash. They run through hundreds of gallons of concentrated nitric acid daily

@shaec9397 4 ай бұрын

Best frozen pizza I’ve had is Frecheta

@booqueefious2230 2 ай бұрын

Screamin Sicilian 😋

@StillFunkyB 22 күн бұрын

I have never seen a frozen pizza that was "generous" with the cheese

@newporg6887 4 ай бұрын

...as a millwright, I would never wanna work on that equipment, being covered in dough all day, no thanks.

@nicholasapodaca9886 3 ай бұрын

I used to deliver to all sorts of food plants and the frozen pizza plant was the best smelling one!

@chrisphallheatlover9848 3 ай бұрын

I find this fascinating.

@tardiscommand1812 Ай бұрын

The Giuseppe ones are the closest I’ve ever had to take out and they’re wicked. Those rectangle ones for the toaster oven

@Darth2vids 2 ай бұрын

How often they clean those conveyor belts covered with food?

@Rowehouse1819 4 ай бұрын

You can even take a simple piece of pita bread any flat bread and make one.

@f15stroke 3 ай бұрын

I've never heard so many adjectives in my life.

@Mr.Helper. 4 ай бұрын

I was wondering how they get back all the overflowed toppings efficiently… glad they showed it …. It would have kept me up for a week

@kathleenwallace8252 3 ай бұрын

Glad u said that. Still watching and OMG all the wasted dough and toppings

@LegendLength 2 ай бұрын

I had some crazy contraptions in my head before they showed the simple drop off

@eddymiranda5994 3 ай бұрын

he said, "ensuring each pizza receives the perfect balance of toppings"🤣🤣🤣🤣

@davey11ify 4 ай бұрын

I worked in a pizza factory, the crusts were already made for us. We could buy the extra pizza's for a dollar or two.

@user-mn3ix9eo8t 4 ай бұрын

Had to chuckle at the big fat hand just flinging a piece of dough.

@terryasheim9038 5 ай бұрын

Those machines are amazing.

@clsport2450 4 ай бұрын

Im amazed people actually buy frozen pizza.

@pasadenacatpink 5 ай бұрын

No wonder all frozen pizzas doesn’t look picture perfect like you see on the box. They just dump all of the ingredients on the pizza and prepare them to be cooked, wrapped, and packaged.

@giftedone831 5 ай бұрын

No duh 😂

@misternewman1576 4 ай бұрын

You thought each one is hand tossed by an Italian chef?

@jimmycakes12 4 ай бұрын

Did you think every frozen pizza was hand made by artisans

@pasadenacatpink 4 ай бұрын

We all go by our expectations when it comes to food that we don’t realize the reality. Our expectations are perfect, but the reality is crap.

@Hymz-kx2sg 4 ай бұрын

@@misternewman1576thats how spoilt some of these people are.

@staticmachine1 4 ай бұрын

Remember when your grandma said this food was made with love? This is the inverse of her statement

@JimmyRingz 4 ай бұрын

6:38 the amount of chicken per pizza is something I'd like to see someday😂 usually there's like 7 tiny nuggets per pie hidden somewhere

@handymatt1970 3 ай бұрын

its the dude who tunes all these machines to work in sync is an industrial god

@videogamephenomhd 9 күн бұрын

Compared to going to a legit pizza joint, buying a frozen pizza from a grocery store and baking it under your own cause may only taste so legit that you have saved a few bucks unlike paying for a large pie from a pizza joint in San Francisco.

@GremFarmUS 2 ай бұрын

I have bought frozen pizzas, and opened them up only to find the toppings are all frozen to one side of the pizza.

@naveents1732 Күн бұрын

This automatic factory has taken thousands of jobs. The owner should feed the Pizza to machines only rather than selling it to humans

@ragnarokncc3137 2 ай бұрын

The narrator really wants you to know that the process is automated, precise, consistent, and carefully calibrated. Thorough uniformity. Truly superior.

@UFighterX 22 күн бұрын

I bet the narrator is in a studio somewhere and has no idea what he’s narrating for.

@KhloethisissocoolWatne-he7rk 3 ай бұрын

Thank you for making all this Pizza for us

@arcticthundermi 4 ай бұрын

calibrated for the exact amount as it pours off a conveyor bouncing on and off the crust. Theres nothing precise about it LOL

@lizbocuicui6749 4 ай бұрын

Looks like an amusement park for pizza. 😂

@jimcameron9848 2 ай бұрын

And all that equipment doubles as a car wash.

@chrism5792 3 ай бұрын

I have to imagine when something goes wrong it's chaos in the factory. Just replacing a sensor or motor must be difficult at best. Still I have my frozen pizza favorites.

@KhloethisissocoolWatne-he7rk 3 ай бұрын

All that pizza dough it must be so good I cannot believe That they make this pretty much every single day Have fun guys just to What you know We are all supporting you So have fun

@Core68 17 күн бұрын

Didn't think pizza could be produced with modern machines

@MIkeKDBA 3 ай бұрын

A smaller version of this will be replacing the Dominos and Pizza Huts across California.

@trevorwills3356 6 күн бұрын

Im always amazed by the technical details in designing machines like these that negate the need for manuel labour.

@Azuciea 3 ай бұрын

I dont know why but every time I see robots working like that it freaks me out..

@danielhumphrey5231 3 ай бұрын

Yep, who's monitoring what the robots are doing back in the corner with spare parts?

@GRIPWIQ 24 күн бұрын

Interesting take on the robotic grippers for handling pizza buns 👍

@user-fz4ew9sn1m 7 күн бұрын

Thanks for the wonderful video! It really stood out.

@lyon9489 3 ай бұрын

This is pretty satisfying

@workstationmark4103 4 ай бұрын

I would be camping out by the dumpster for 2nds

@user-zp1se9du9z 4 ай бұрын

Very impressive! It's like a pizza orchestra!

@tellhowwackareyou 4 ай бұрын

glad i stopped eating frozen pizza two years ago. homemade or i don't want it

@sumdawgtwigg 27 күн бұрын

This video is precise, optimal, uniform.

@blawruk 4 ай бұрын

I know I'm not the only one to see the dropped crust @ 2:16...

@breadfan9 2 ай бұрын

Never seen 2 pizzas packaged together other than personal pans....

@johnolesen2359 2 ай бұрын

Yum!!! Just like grandma used to make!

@davidc5027 Ай бұрын

They say the perfect amount of cheese, but is never really enough.

@johnpaulporrelli6208 8 сағат бұрын

After watching many videos, like these, I want to see the factory with, they make their machines that they go into those factories

@perfectomprg 2 ай бұрын

Drinking game: take a shot every time he says ‘balls’

@kevinmorris2440 2 ай бұрын

such impressive high tech wizardry, unfortunately I've never had a frozen pizza that was even close to as good as the absolutely worse pizzeria

@GraveKeeperDeath 3 ай бұрын

The machines are taking over

@ciobanubogdan5619 Ай бұрын

First time when i see a frozen pizza with so many ingredients. in real world frozen pizza is almost empty

@Reaper81805 4 ай бұрын

That one dough bothered me at 2:16 hanging off the edge

@alejandromedina7026 4 ай бұрын

The background music sounds like "Get Shwifty"

@bengolfs1 Ай бұрын

Impressive. But I'd rather have a guy named Tony or Vinny hand-tossing the dough and making it the old fashioned way.

@ScanFan_Ed 4 ай бұрын

I bet their cost for each pizza is less than a dollar. Probably close to 50-cents.

@rick3747 3 ай бұрын

How about *you* risk your money, your time and your business credit to start and run a business, then you can dictate the prices.

@gigakrait5648 3 ай бұрын

Well duh! It's called mass production and economies of scale. That's how business works to produce such large quantities so efficiently for low cost. Frozen pizzas at the store usually run about $4-$6.

@FourthDown 3 ай бұрын

@@rick3747 its all goyslop anyway

@ady007pl 3 ай бұрын

what if i told you your smartphone costs $100 to manufacture

@Acemechanicalservices 3 ай бұрын

What’s your point?

@gobbletegook 4 ай бұрын

I only recently started eating a few frozen pizzas, and that is because pizzeria pizzas just got to darn expensive to order from or for delivery. Most frozen ones are crap. In reality, I am just eating less and less.

@TerryPounders 3 ай бұрын

great production line, my favorite cakes, thank you for letting me have this experience

@mbrumm86 4 ай бұрын

So much effort to make a round pizza…..square takes just as good lol

@EntertainmentWorldz 4 ай бұрын

super great video sir ❤❤😍😍

@ericwilliams2786 4 ай бұрын

There's never enough cheese on em

@Tryppin 3 ай бұрын

These would be great if we could get em freshly packaged lmfao.

@danieljamorabon6622 3 ай бұрын

Those sure are a lot of balls!

@EddieEd-sw1po 26 күн бұрын

If I can reach just one person....make your own pizza and pizza dough. it's so easy. You will be addicted! It's not hard at all. All you need is yeast, flour, salt, water. You can make your dough in advance and freeze it if you want. You get to choose your own sauce, cheeese etc. And no Seed Oils!! ( unless you want EVOO which is healthy and you can add if you want). I love honey on my crust edges. Make your own pizza at home, its a game changer!

@AZISMYKINGDOM 15 күн бұрын

I was just thinking about this while eating a frozen pizza lol 😂

@solizzedcuo2660 4 ай бұрын

" tell me how to insult, italian food without telling me "

@heidia6270 4 ай бұрын

Super cool to watch this whole process!

@AZISMYKINGDOM 15 күн бұрын

Calibrated so every pizza gets optimal coverage 7:13 😂🤣😂

@amigaone777 4 ай бұрын

And now all they seem to be making is thin based not thick based pizzas any more, Bet it's because it's more convenient for them.

@F1zzzy90 4 ай бұрын

This comment section really shows that most people really want to live in a pre-industrial civilization it seems

@msbutterfly714 Ай бұрын

Every frozen pizza I have ever bought was yuck, no more frozen pizza, fresh only, its worth it.

@Carnage1975 2 ай бұрын

If you can find Rustica frozen pizzas Buy it, it's the best sauce and tons of cheese and they have stuffed crust as well, the best I've had in the way of frozen pizzas.

@Joe-ey7cu Ай бұрын

So if machines are replacing worker's jobs, who will be buying the pizza?

@pblacklock 2 ай бұрын

What happens to all the ingredients that don’t make it onto the pizza and simply fall off the belt at some point? All the ingredients are mixed so it’s not that they can capture unused toppings for reuse. At least not in the machinery. Scary!

@willyekkk584 21 күн бұрын

u should show us how this machines are cleaned after the production

@TheFlyingZulu 4 ай бұрын

8:01 You gatta wonder what's the most amount of times a single piece of cheese or other such topping has gone through the process of "being put on the pizza". Hahaha.

@oACE20o 4 ай бұрын

I always find myself adding extra cheese and peperoni but some frozen pizza is better then others and sometimes my extra toppings don't help.

@zev007 3 ай бұрын

"Distributed with precision" >Shows toppings flying all over the place, missing the pizza. Sure, man.

@Felamine 4 ай бұрын

Seems like a better process than whatever made the last frozen pizza I bought a few months ago. Its toppings were completely off center. Like an entire half of the crust was exposed and had no cheese or sauce on it. It was one of the more expensive brands in the supermarket, too. Lesson learned I suppose. Never overpay for frozen pizza. Just get a cheap one.

@darkholyPL 4 ай бұрын

2:17 Might wanna calibrate your robots, that one missed a spot lol

@erikjeanes8359 4 ай бұрын

Saw that too lol

@caithnessplace Ай бұрын

I love red barron frozen pizza myself.

@marklangren3142 3 ай бұрын

I worked on a number of these lines

@georgetsokanis3542 3 ай бұрын

After the apocalypse the survivors will watch this video in awe that food was made in a factory

@nikolaj550 Ай бұрын

my best meal in a hole day is frozen pizza and a steak

@MrCow579 4 ай бұрын

precision my ass lmao. they just carpetbomb the pizza with toppings

@libertyone5853 3 ай бұрын

How many workers did you see in this video, I'm sure there were SOME not shown. Labor costs are one of the BIGGEST cost factors. Yet, look what you pay for basically frozen cardboard.