TIG Welding Aluminum - Tips for 2f Tee Joints

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weldingtipsandtricks

weldingtipsandtricks

Күн бұрын

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Tips for TIG welding aluminum Tee joints. Arc length, torch angle, gas flow, filler metal size, tungsten electrode size...all make more of a difference on Aluminum than steels.

Пікірлер: 301
@johnnyo1952
@johnnyo1952 2 жыл бұрын
I will say, brother, that you are "cool beans" and a breath of fresh air. I am a few months from retirement. Or at least full-time. The point is this, I have used youtube for repairing or diagnosing in our shop never thought of welding teaching; One of the younger welders was telling his protege "he watched this dude on youtube about stainless TIG," and to my surprise, later that evening I checked it out and said DAMN, this guy shares years of experience in his tutorials. I had no idea Jody, hope I spelled it right. Man oh man the insights you share are like I said years upon years of experience, wow. Good job dude. Serious, I started back in 82, Primarily TIG aluminum last 15, and wow great stuff here, thank you.
@michaelwalling8281
@michaelwalling8281 9 жыл бұрын
I love it when you do things the wrong way! They say this is a bad teaching technique but I learn so much from it. Just watching someone run perfect beads doesn't always tell me why mine are so ugly. Thanks for doing aluminum videos Jody.
@NialPowerCork
@NialPowerCork 3 жыл бұрын
This man is a very good teacher and clearly knows his stuff. Thanks for the effort. I’m just learning as a hobbyist and I often find I’ll get frustrated with some difficulty and come in and search and rewatch some of Jody’s videos for some missed detail which resolves the problem. Had great difficulty getting a good start on an aluminium TEE joint, re practised on the flat all good, try the TEE again with the same settings, no good, fine when I got it running but awful to start. Re watched a few videos saw the tip in this one about the arc wandering around with a balled electrode, tried the blunt angle, boom, nicer start and runs fine. Long way to go but this man is delivering gold dust here in terms of learning.
@christophercumbee1576
@christophercumbee1576 9 жыл бұрын
Congrats on being recognized by AWS, flipping through the Feb. issue of welding journal and seen the article.
@weldingtipsandtricks
@weldingtipsandtricks 9 жыл бұрын
Christopher Cumbee Thanks man, it was quite an honor
@josephwhite9992
@josephwhite9992 9 жыл бұрын
weldingtipsandtricks You deserve the recognition. While I'm at it, I love what the pyrex cup does for the video.
@weldingtipsandtricks
@weldingtipsandtricks 9 жыл бұрын
Joseph White thanks, I think it helps the arc shots too so I will probly use it more in the future
@BGraves
@BGraves 9 жыл бұрын
F
@MrJgstoner
@MrJgstoner 9 жыл бұрын
I saw that in the Welding magazine at the local library last week! Very much kudos to you, Mr, Collier! You are much deserving of the award and many more. The amount of work you put into what you publish is evident in itself. The close ties you keep with your viewers is unmatched as well. We have spoken (via e-mail of course) several times and you prove yourself an unrivaled educator each and every time. Thank you for your gifts and willingness and ability to share them.
@jeffibuilt
@jeffibuilt 4 жыл бұрын
i have been trying to learn how to tig weld since October. i have been able to run a pretty bead on flat plate since maybe day 3 of owning my tig welder but i just could not for the life of me figure out how to tig weld aluminum Tee Joints. after watching this video i tig welded a tee joint first try until i dipped the tip! these videos are life savers! i've been a fan for a few years and i've finally been able to actually follow along and practice with my own welder. the key advice given that i think helped me was using a blunt tip. for whatever reason with a sharp tip or balled tip, my arc jumps all over the place. the blunt tip helped pinpoint the arc to the place i'm trying to start welding. thanks!
@lucuslanders8033
@lucuslanders8033 6 жыл бұрын
This is by far the most helpful video I have watched on welding. I just got my TIG welder and have been having some troubles with making joints. This single video solved pretty much all of my issues!
@Tapage
@Tapage 9 жыл бұрын
That slow mo was icing on the cake .. !
@aberd1144
@aberd1144 9 жыл бұрын
Jody, out of all the You-tube channels about welding and fabrication, I can honestly say I gain the most knowledge from you, keep making videos!
@mrboat580
@mrboat580 9 жыл бұрын
TamJeff from the forum here. This is pretty much exactly how I weld aluminum. The back stepping you showed in the pass is also much more forgiving for those who may not have a lot of hood time with aluminum in which to correct for inconsistent travel speed, and giving some time to correct craters from spacing their puddles too far apart. Excellent video.
@liberalistbat6352
@liberalistbat6352 8 жыл бұрын
you got me through so many welding classes at my trade school.
@VestDZN
@VestDZN 8 жыл бұрын
im 17, in highschool and taking a CTE welding class. I just wanna say thank you cause you have helped alot! I'd love it if you made more SS and aluminum tutorials.
@paulkurilecz4209
@paulkurilecz4209 Жыл бұрын
Always helpful. I often end up watching your videos several times.
@frank1380
@frank1380 9 жыл бұрын
You've got some really good arc shots in this video. The "what not to do" is embarrassingly similar to what I've been doing. Mostly the arc length being too long. Thanks for the great videos.
@tonystark7639
@tonystark7639 7 жыл бұрын
I will be attempting to tig weld aluminum soon with my everlast welder. Jody breaks down the process so well.
@sidewaysdanny
@sidewaysdanny 6 жыл бұрын
I was having this problem and came looking for a video to help. Jody didn't let me down
@robertsmith4861
@robertsmith4861 7 жыл бұрын
I'm currently attending a welding course for AWS certification. Out of all the vids I've watched your's are the best. Keep it up and thank you!
@timbertiger12
@timbertiger12 7 жыл бұрын
Hands down your the most helper person on KZfaq.
@Match2100
@Match2100 9 жыл бұрын
I really wish I knew about your videos when I was an apprentice, it would've made me a better welder and I probably would've stayed in the trade. Thanks for all the time and effort you put into making them!
@lewiemcneely9143
@lewiemcneely9143 9 жыл бұрын
I'm not a welder even in the lamest sense of the word BUT I have had the opportunity to be around some super ones. They'd let me put on a hood and watch and I was just flat-out amazed. Most were working stainless or aluminum and the quality was second to none. You're right in there with them and I salute you for it!
@MGoat76
@MGoat76 9 жыл бұрын
Fantastic video. Really nice shots of the arc pool and examples of what to do and not to do. Well done. Thank you.
@bcbloc02
@bcbloc02 9 жыл бұрын
Excellent video, I really appreciated the tip on preventing the crater cracks.
@Nicolas456able
@Nicolas456able 7 жыл бұрын
You have no idea how much you just helped me, thanks Jody.
@joshuathewelder24
@joshuathewelder24 3 жыл бұрын
Love your videos Jody. In my college welding shop, we’re doing a butt joint to a lap joint to a tee joint with aluminum. Thanks for the useful tips
@LetsGoKart
@LetsGoKart 8 жыл бұрын
All I have to say is these videos are awesome. You do an incredible job of explaining and demonstrating. Thanks for the help
@zeff1015
@zeff1015 9 жыл бұрын
Thank you very much for this latest installment! I am new to TIG and just started with aluminum (pretty much the exact same setup as this example). I had some problems, but with this video most of them are worked out and running decent beads on the first try.
@joelyboyblue
@joelyboyblue 9 жыл бұрын
Look up his "Aluminum Welding Drill" - it's phenomenal & will help you out -
@killswitch7775
@killswitch7775 6 жыл бұрын
Thank you Jody!! I have a lot of trouble starting a aluminum bead, I know exactly what I was doing wrong now. Because I did have a rounded tungsten, I will make sure I have a point and add less filler before I start a bead
@loveoldcarsguy
@loveoldcarsguy 7 жыл бұрын
Love this show! Bought some of your products and use the tig finger when welding with my Lincoln 175 square wave. Jody is an xlnt teacher!Many thanx. JB
@dviantregerman7295
@dviantregerman7295 8 жыл бұрын
i love watching all of your videos. I recently started tig welding. I was doing arc and mig. there just too easy so i moved on to tig and at first i would always get my tungsten rod stuck to my steel. now as i get more practice i am getting better by the day. Thanks to my welding teacher.
@Mightiflier
@Mightiflier 8 жыл бұрын
+dviantre german You go man.
@dviantregerman7295
@dviantregerman7295 8 жыл бұрын
thanks
@TFHxPESTILENCE
@TFHxPESTILENCE 9 жыл бұрын
YES, been waiting for another aluminium TIG video! i've had school off the last 3 days so i been missing my welding fix and this is just the thing. went to my first competition for aluminum TIG last friday, was real fun. keep up the good work jody!
@kezsherwood3746
@kezsherwood3746 7 жыл бұрын
Thanks for this, I was having trouble with my fillet weld practice today and managed to do EVERYTHING in your what not to do section ;)
@InternetSandman
@InternetSandman 9 жыл бұрын
I just finished the TIG unit in my welding course at school, one of the last joints that I had to do was an aluminum butt weld, flat position, and it seemed to me, from what you've done and what my instructor did, that there's more than one way to do it successfully. My instructor put a large bevel, about 35 degrees, onto a couple 1/4 plates, with maybe a 1/16 landing and 1/8 gap, and actually welded backwards, pulling the puddle along and letting the argon flow through the gap to shield the backside of the weld, and it turned out beautiful I could never manage to weld it like that, I ended up just butting the two plates together with no edge prep and hammering a bead through them, but I'm really interested to see if you could try some aluminum groove welds out like that and maybe see your technique and get your opinion on welding like that
@scottgammel5771
@scottgammel5771 3 жыл бұрын
thanks for you sharing I always find great content. I just picked up a TIG machine and just started learning.
@emartinez__
@emartinez__ 8 жыл бұрын
Your videos are very educational. I appreciate them a lot! Thank you! Could you make a video about different torch angles and their effects? I've been having some trouble tig welding aluminum and I feel that's the cause.
@Grarder
@Grarder 3 жыл бұрын
Thank you so much for sharing this! I'm just a hobby welder relatively new to aluminum. You showed exactly what I was doing wrong! Time to try it again tomorrow.
@Saundersstrong
@Saundersstrong 9 жыл бұрын
Thanks a lot for these videos Jody, I am in school right now and you're TIG videos have helped me out a great deal. Cheers!
@xorfive
@xorfive 9 жыл бұрын
I always learn some subtle thing from your videos. Keep em' coming!
@MrElmudo13
@MrElmudo13 5 жыл бұрын
I'm glad i found your video i have found others but nothing compares to what you put up all the mistakes i was making i was able to correct them by watching your videos.
@geraldestes2470
@geraldestes2470 9 жыл бұрын
thanks jodi, expertly demonstrated; aside from never using a tig before, the explanations w/ the basic welder used in the video seemed clear enough and understandable (having the machines user manual or some other type of educational experience as reference) - arc length, tip 'profile', oxidized filler rod, the crater cracks - seen those plenty of times on an associates all aluminum racing carbody repair work, the arc wandering (balled tip) hard to recognize the cup angle in relation to the workpiece in most of the video - taking your word for it accounting the electrode length & cup style as demonstrated. thnx again, respectfully, gerald.
@Ninjavaz
@Ninjavaz 4 жыл бұрын
Great demo as ever. Can see exactly what you are saying to do but often my technique still Fido butts it. Great to come back and watch it again! Thank you.
@glennunderwood4690
@glennunderwood4690 6 жыл бұрын
I really appreciate your time to share your knowledge and experience with the public. Your videos are very informative, down to earth, and easy to follow. As many others have said, thank you. I will be visiting your store in the coming days ahead, all the best...Glenn Underwood
@ZS6JMP
@ZS6JMP 9 жыл бұрын
''Thanks for watching''??? No. Thanks for sharing Jody.
@eduardobaez-muniz4926
@eduardobaez-muniz4926 8 жыл бұрын
Jody This videos seems to be just what I am looking for, great work. And bye the way, I do have a Ph.D. in an unrelated field, but my interests in fab work requires that I learn what your teaching. Keep up the work!
@sparky7071
@sparky7071 9 жыл бұрын
Those arc shorts are beautiful! Great welding tips and camera skills.
@rideaffinity6234
@rideaffinity6234 9 жыл бұрын
Love your work Jody, always very informative and energetic. Keep it up!
@raptureorbust
@raptureorbust 9 жыл бұрын
Thanks for posting. I'll keep watching for more on aluminum.
@Doney29445
@Doney29445 9 жыл бұрын
These vids really help me out a lot I use scratch start air cooled at the shipyard and I am teaching myself thanks a lot.
@juliebluhm5508
@juliebluhm5508 2 жыл бұрын
I'M TIG WELDING A 1" ALUMINUM SQ BLOCK, THAT I CAN DRILL AND TAP, TO A 1/8" X 2" AL BASE STRAP. I HAVE 1 A LINCON 255 SQ WAVE PULSE TIG WELDER BUT I HAVEN'T LEARND HOW TO USE IT YET . THATS WHY I'M HERE . GAS SETTING, PROB LENGTH, AMPS AS A PERCENT OF THICKNESS BUT WHICH THICHNESS ? LOL. THE PULSE LOOKS LIKE A GOOD OPTION. I HAVE A HAND HELD PROB, FILLER ROB. AND RED TUNGSTEN. AND PLENTY OF SCRAP AL. GREAT CHANEL!
@johngilley3518
@johngilley3518 7 жыл бұрын
Thanks for the tips, saw what I was doing wrong. I will try again tomorrow. Just putting a small guide tab on a flat plate. Flat but joint was ok but T joint, couldn't get it hot enough so it was just like your example.
@dsj6407
@dsj6407 6 жыл бұрын
I'm learning in a class and I've had great success with AL until the fillet weld. We are welding .06 with 3/32 ceriated at 60 amps max. I've been using a 20° grind and having trouble with the arc focusing on only one side or the other. Definitely adding too much filler to start. I'll try the 45° grind and see if I can stabilize, then add less filler to start. Thanks so much for the videos!
@robert5
@robert5 2 жыл бұрын
Punch up the power quickly to stabilize the arc then back down. Practice holding the electrode close without moving it and touching into the aluminum. Here is something that seems to help me. I move the torch down into position then before I press the pedal to start the arc I touch the tungsten tip to the aluminum then move it up to where I want it when I start the arc. What this seems to do for me is to calibrate my muscle memory and I am more steady holding the torch exactly where it needs to be after that. Seams strange but after doing that a lot it really works.
@jacoblaue6741
@jacoblaue6741 2 жыл бұрын
Awesome video. I was having trouble with starting my welds and making them look good
@mindiff
@mindiff 4 жыл бұрын
Probably the best video on KZfaq!
@CrKdWn181
@CrKdWn181 6 жыл бұрын
hey Jody I am somewhat new to tig welding and I love the videos you have. I have learned a lot from them. on this video you touched base on "lack of fusion". I seam to get that a lot when I am welding aluminum. I was wondering if you have a video on that and how not to do that. I am using a miller diversion 180 with the lift arc torch if it matters. ps love the tig finger I got one for me and my dad. thanks again.
@tziirkq
@tziirkq 6 жыл бұрын
I've had nothing but trouble doing aluminium a couple of weeks ago, coming to a had today when I felt like throwing and breaking something. I'm gonna have to go back in tomorrow and see what I can recognise I'm doing in your "How not" section. Seriously, I'm on the verge of burning something down.
@Countryboy2206
@Countryboy2206 8 жыл бұрын
5:40, you answered my question, always wondered if it was bad to hold a tight arc and then back off, thanks.
@NicolaFietta
@NicolaFietta 9 жыл бұрын
Finally I know how sometimes I didn't get nice welds on aluminium, thanks Jody!!!
@papalilburn
@papalilburn 6 жыл бұрын
Great information, thanks for helping those of us striving to learn more.
@tommcallister5835
@tommcallister5835 9 жыл бұрын
This is perfect timing. I have the Lincoln Square Wave 255, slightly more advanced than the 175. Thank you for those tips, I'm sure that will help a lot. Can you show how to properly weld the inside corners of a box?
@illestk24civic
@illestk24civic 9 жыл бұрын
For anyone wondering how to get into the metal fabrication world, you can go to school or you can buy a entry level machine, practice and practice and then start looking for a job at any local metal company, weld tests helps boost your skills, specially when you see some really good welders, anyway I bought a miller diversion 180 (similar to the square wave 175) and now I am getting a job at a local metal shop, 16 bucks an hour, that's more money then most college graduates.
@spencerp6283
@spencerp6283 7 жыл бұрын
really good videos! making me feel a lot more confident as a beginner
@ryancl03
@ryancl03 8 жыл бұрын
thank you, good advice as usual. been having the problem with balled on alum. will give that a shot!
@iwrightbr
@iwrightbr 8 жыл бұрын
Congratulations for this video. I got my AWS Certificate years ago building boats in Florida.
@Rat454
@Rat454 9 жыл бұрын
Awesome! Always like the aluminum tig videos. Thanks, very helpful!
@gpaerv
@gpaerv 9 жыл бұрын
back in the 70 in the 300 area at hanford i was in the need of a clear extended heli arc cup to reach down through a small hole. they had a glass shop there and i asked if they had any glass that would hold up to white hot temps and they had quartz tubing the right size so they used a lathe to mount the pink ceramic cup and the quartz tube and they melted them together with hydrogen gas. then i had then cut the end of the quartz tube at a 45 degree angle and had the point bent over to direct the gas sideways then cut the sharpened end of the 2% 3/32 tungsten off then re welded the sharpened tip back to the shaft and put all this together on a straight torch then taped a steel rod to the torch handle then stuck this about 3 feet down a small hole to weld a small part. the quartz tube helped me see what i was doing. its odd to see 40 years later now they are making quartz cups.
@gustavomadrigal8041
@gustavomadrigal8041 7 жыл бұрын
I'm just getting started to be introduced tig welding what are the the tools I need just bought a Lincoln 210 mp and that's all I have i love you're videos they are very helpful
@robertbrand6209
@robertbrand6209 9 жыл бұрын
Your videos have helped me so much. Thank you.
@TeroAndelin
@TeroAndelin 7 жыл бұрын
Jody, you make it look so easy that you should be held accountable.. :D Because of your videos I bought Stamos S-AC200P BASIC tig welding machine.. I have been now training to weld with tig something like week and now I'm starting to understand how difficult that can be.. Total respect your skills and expertice.
@kentdixon5716
@kentdixon5716 6 жыл бұрын
Really enjoyed the video, I have that lincoln 175 , great little machine!
@1ANeat
@1ANeat 9 жыл бұрын
Great arc shots as always, and good to see the Lincoln Square Wave getting some love, (What I have) I keep looking at inverters but so far have resisted, The Lincoln keeps chugging along....
@andrewpirie9770
@andrewpirie9770 7 жыл бұрын
Great series , really enjoying your posts and will probably buy your DVD
@pakoprimero181
@pakoprimero181 8 жыл бұрын
helps a lot Jodi! thanks again for your tips & tricks.
@michaelcostello6991
@michaelcostello6991 5 жыл бұрын
Amazing seeing how the crack forms so easy.
@richardsandwell2285
@richardsandwell2285 9 жыл бұрын
Beautiful filming, and very informative..
@itoroots7291
@itoroots7291 8 жыл бұрын
Great tips on preparing the tungsten..
@dastesette
@dastesette 9 жыл бұрын
your explanations are very understandable, thanks.
@joebabb504
@joebabb504 9 жыл бұрын
Jody, Many thanks for these tig videos. I really appreciate you showing the wrong way to do it. That helps me see some of the things I've been doing wrong. Joe
@APoleYouKnow
@APoleYouKnow 3 жыл бұрын
Very helpful presentation. Thanks for sharing this with us.
@rabbitphluff
@rabbitphluff 5 жыл бұрын
The "How not to start a bead" section was brilliant. Very helpful.
@diegoberta123
@diegoberta123 8 жыл бұрын
welding is an art. and you are the artist
@hugomaldonado6134
@hugomaldonado6134 9 жыл бұрын
thanks for sharing your knowledge, God bless you
@MrJgstoner
@MrJgstoner 9 жыл бұрын
you are a talented teacher. thank you.
@robert5
@robert5 2 жыл бұрын
I just bought one of these Lincoln 175 machines for 700 with brand new pedal and new ck 17 tig torch. Now I need to weld some really heave stuff so I will preheat and pray it works. I have the skills so I think it will. Question if we always want a balled end why not grind one? Seems to work when I tried it. Tungsten in cordless drill. Spin it up and round the end a bit.
@phitsf5475
@phitsf5475 9 жыл бұрын
Few of my observations when welding Al - It can be harder to differentiate the color of your tip and the puddle. You can be holding the tip closer than you think and it sticks. - The puddle and bead fills up a lot thicker than on steels, you can have what looks like a nice contact distance but you can easily put so much rod in that you bury the tip. - And when the filler rod slips out of shielding gas and it forms oxide layer with a visible ugly tip. You have to stop right now, you're asking for trouble if you dip it like that. Avoid the above and Al is so much fun to weld when it goes right. It's so awful when it's going wrong.
@serjjpv
@serjjpv 9 жыл бұрын
Thanks a lot for the information .
@mannyyabar7659
@mannyyabar7659 7 жыл бұрын
That's great, is there any video that you talk about that "glass" cup on your tig torch? Can you describe it ? thanks
@Mightiflier
@Mightiflier 8 жыл бұрын
Bravo! Exact video subject matter I was looking for.
@JoseSanchez-lw1sz
@JoseSanchez-lw1sz 8 жыл бұрын
mui bien maestro me interest mucho sus classes felis año nuebo grasias por sus tips
@zeke1eod
@zeke1eod 9 жыл бұрын
As always excellent video and information keep up the great work!
@matthewbonnington
@matthewbonnington 9 жыл бұрын
thats what i have been doing wrong thanks for the tips jodie. keep up the awesome videos
@c-mediagroup8311
@c-mediagroup8311 7 жыл бұрын
Great training!
@minnesotanature
@minnesotanature 7 жыл бұрын
great tips on how to start the bead!
@pashko90
@pashko90 8 жыл бұрын
Looks amazing! welding aluminum looks pretty close to just soldering. Same tricks.
@vasileseitan6893
@vasileseitan6893 6 жыл бұрын
you are a very good teacher
@63256325N
@63256325N 9 жыл бұрын
As always, great tips, thanks.
@CarlosMaldonado-gy8bd
@CarlosMaldonado-gy8bd 8 жыл бұрын
Gracias por la enseñanza. ¿Hay algún producto que se recomiende para limpiar el aluminio? y ¿Que pasa cuando sueldas dos calibres de diferentes en una union "T" de aluminio, debes de orientar el arco a la de mayor calibre o que se hace?
@YaLlegoRepiola
@YaLlegoRepiola 9 жыл бұрын
Great video
@richardliston6245
@richardliston6245 6 жыл бұрын
Great video!
@husainamin8377
@husainamin8377 9 жыл бұрын
Awesome...Waiting for the next video.
@mechpatt
@mechpatt 9 жыл бұрын
Excellent info!
@TV-io1cb
@TV-io1cb 2 жыл бұрын
Thank you for the great video. 🙏
@ultimatu2130
@ultimatu2130 7 жыл бұрын
Hey Jody, could you make a little video on how much wire you should add when tig welding on various materials? I'm still learning and I'm constantly getting crap for adding too much or too little. I personally prefer adding a lot for aluminum and quick rapid dabbing for steel and stainless. Any help would be awesome!
@karenramos1231
@karenramos1231 9 жыл бұрын
Your are amazing welder,Thank you very much.
@Lucas12v
@Lucas12v 3 жыл бұрын
Good video as always.
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