I am a beginner French milling machine and I program on Mastercam 2018 and I really understand your explanations, I who have poor English. This software is really great. Thank you Titan of cnc machining I love you ❤

thank you for leaving the macining sounds in,it helps when learning alot

If you fill the big center hole with liquid cooling before cutting,you could drasticly reduce all vibrations of the part when milling. It was a method i used on aeronautic parts...

Barry this is really impressive, Thank you! When the ballmill made chatter noise, Jessie came straight to my mind... I imagine him in the background somewhere thinking "Barry at it again" XD. I love you guys =D

Probably the most well explained 3+2 axis program from now. I kinda understand it even if I never touched a machine like that yet.

This was actually encouraging to see. Sometimes cutting conditions will just be bad and you have to power thru it. Have had this experience multiple times and feel like a failure even though it was done on time.

Awesome work Barry. Very helpful and interesting video. The 1/2" ball mill is the secret to your signature chatter pattern!

More tips like the one at 7:26 please that was super helpful.

That is some very demanding CAM work.....good thing you have some great software to walk through the simulation of the tool paths.

Damn fine job Barry!! I'm going to be taking a 5 axis class in September and I'm so pumped to see what all I can learn!!

Good job Barry! Keep that Heller working. That noise is just the sound of money!!!

Looks and sounds like the dream company to work for!

I'VE BEEN WAITING FOR THIS VIDEO TO COME FOR A LONG TIME, YOU GUYS ARE GREAT

I think a Lollipop ball endmill would be excellent for a part like this sneaking into some of those corners! Excellent work with this part and rank you for all the info you provide! :)

The teacher Barry showed up in this video. Outstanding work.

I really liked this video. The tone, information, and execution are all on point. Great explanation and editing to show what is being done and how it is being done. Great job.

Awesome machining! Given how much material there is to remove, this seems like it would be a good candidate for DMLS to start with and then machining your datums and critical features afterward.

Nice breakdown, Barry!

The level of mastery, awesome

One op!? And without coolant… this is amazing! Makes me miss machining, even though I was pretty much just an operator/inspector

Such a difficult part to program, I have a hard time imagining how long it would take you if you were just starting out. Thanks for sharing. Charles

“Barry is just loving that chatter pattern! “Gorgeous 😂 - some random machinist Also, that mastercam program looks painfully hard, you guys make it look easy compared to the basic shapes I do at work. This is an almost impossible yet possible part without a casting, this would be so much better as a casting,

Awesome job explaining it all Berry 😁.

Awesome! Can't wait for the finishing videos and a completed part! Definitely put (part #'s) on the video so we can know it's a continuation of the first video's Keep em coming!!!

Not gonna lie, Barry explaining all those operations is pretty sexy.

Great video Barry! There's some next level CAM involved here. Good looking part!

it is loud to mill this way yes. I know it from our shop. But sometimes there is no other way ! Like to see the next Video!

To remove the material left in the pocket at 9:15 you should try Kennametal KenFeed end mills instead of this super long 1/2" ball nose. Depending on the diameter you choose, they might be too short, but all you have to do is to tilt your plane until you clear the flange with your shrinkfit holder. BOOM !

Beautiful part and a very nice explanation!

Absolutely lovely content man. I feel you all the way doing this. Awesome job

Awesome video and machining also your Mastercam skills are super impressive.

Can’t wait for the next video!

Love this! Have been waiting for this update video for weeks. Would be intriguing to see this same shape file converted and loaded into a TruPrint 5000 or similar additive machine to see how the manufacturing time, quality, and cost would compare. I say intriguing because I really don't know what the outcome would be. Wish I were in a place where I could run some competitions to see what the outcome would be.

Ouch, that was hard to watch! Beautiful part, complex and challenging. But encouraging to know that sometimes its just hard to get a setup not to make noise. It seems liek sim simultaneous 5a xis movement might have allowed you to use a shorter tool.

Awesome video, one question: how are you clearing out the inside of the channel (where the fluid or air would pass through)?

I always love how you post so early ❤

The progress is way cool thanks

Good stuff, Barry. Very informative. I've been learning some of the 3D tool paths on Mastercam. Opti-rough is a life saver, lol

Can we get a whole video of doing a job from the very start to finish , that would be very cool to see how you guys do that.

Barry, gets the complex jobs,why?, He is worth his weight in gold, Hell of a Machinist!

i put these planes in the part design, fusion360 being integrated is highly useful

God I have had some times where my tooling sounds like that ball end mill and sometimes it is so stressful for some reason. Just listening to that vibration makes you sweat the first time you are proving a program out, but sometimes you cant avoid those crazy stick outs.

I love this freaking channel.

Best video in so long.

man, that ball endmill sounded like a dinosaur dying... rest in peace material! I am about 1 week away from finally getting myself access to SolidWorks & eventually SolidCAM, so i can work myself through all those training parts :D

I hadda explain the same thing to my students today turning with cheap hobby chinese inserts and turning tools on a CNC lathe. "Its gonna sound like that, there's nothing we can do"

Hey that's a really cool video buddy !! I have a question I've always been curious over, when you program a complex part like this one do you run it in attended on the hairy tool paths? Or are you like me and have both hands on the estop button?

슝크 클램핑 지그에 헬러 장비에 홀더와 앤드밀은 케나메탈.... 상상을 초월하는 가공속도. 대단하내요

Must have been fun hearing all that the whole time! LOL! Great work! It is what it is sometimes. Can't have perfect scenarios all the time.

Incredible work !!!

I made one of those housings this weekend with my Dremel .

Have you guys worked with Okuma's collision avoidance system on their control? Pretty awesome for axis work like this.

It would be cool to have a similar explination video going over plane manipulation for Y-axis programming on a lathe.

I feel like this part was designed to be cast and then someone said "actually fuck it, make it out of billet"

Watching this while working behind me is a large horizontal 4 axis machine using a 63mm fast feed tool.

I like to use a high feed cutter in those situations where you need the reach while roughing. Follow up by picking out the corners with an endmill.

Least satisfying Titans of CNC video ever (That terrible, but necessary sound 😣). Still impressive.

How are you going to reach the inside, and machine the hollow part of the tube?

Waiting for the final video!!!

That's the most impressive paperweight I've seen.

Thanks for milling the turbo housing for my Honda civic

A 3/4" AB carbide insert tool just for aluminum would get rid of a lot of that chatter. A international mini mill would also help with that chatter.

Thanks for leaving the original audio in. While it doesn't sound *amazing* it's much better than whatever "music" some people might add over the video.

Hello guys, pretty dope channel you got here. I'm in quality control. This part would be pretty cool to check on a CMM or Romer arm.

That part really would have been better off printed. That being said, you did an impressive job at machining it.

Awesome video! That would be so annoying to listen to that ball endmill for an extended period of time! At work I was roughing a really tall part so I had a 5in long 1 1/4 high feed. The roughing took a hour and a half and I was getting so annoyed listening to it!

4:00 +/- got a great goose call goin' on there!

Super awesome

Have you considered other options than machining out of a blank? Metal 3D printing it would probably safe a lot of time/material and you could machine the necessary faces afterwards? Really impressive btw look forward to seeing the end result!

This was a nice video! Question for the next video, how long it took from mounting the stock to the finished part?

How do you get the material out of the "hose"? That looks really not accessible:

How many tool paths and how long did this take? Great video!

No critique, I am just wondering if this part would be easier to make if you 3d printed it? Or are my thoughts wrong? Love the videos. Keep up the great work!

Chatter solution, I don't know why this works but it sometimes does. If you take some of those car wash rags, the really fluffy ones, usually bright yellow and stuff them in the bore, add flood coolant, it dampens the chatter. In some cases, it has cut all the chatter out for me. There is something to do with water that has a frequency that seems to null out all sorts of stuff. It doesn't work in some cases, but i have made parts similar to this one and have stuffed rags in the hole, filled it with flood coolant and the chatter goes away. I have also done the opposite, and wrapped parts in fluffy rags with zip ties and it cuts down on chatter. I know, it's not perfect but it does work sometimes.

Taking a design clearly engineered for moulding and machining it instead. It would be better to start again from scratch with a new design surely value engineered for CNC

I realy love these kind of videos. I always wondered what kind of strategies and toolpaths professionals use sind I don't have anyone with any expirance to teatch me. This realy gave me some new insights is how more complexe parts are done. Thanks and reetings from the Netherlands! 😁 PS. I realy like to know how 5 axis parts are done in one go. Like, how you program them with an breaking edge. I've tried with some succes but I realy like tho know how jou guys do it 🙈

can you show how to anodizing aluminum 🤓

Out of curiosity, is there a reason you used your long reach ball mill for the top flange instead of a radius wheel cutter? It looks like there is enough clearance for a good size wheel cutter.

Just a question: why didnt you use 3+2 automatic with manual planes?

Damn that's a lot of careful cuts 😅 At what point do you just want to grab the customer by the neck and tell them to redesign the part? 😂

Liked the video. Is this part too big for the laser sintering printer? Also is there any leeway with the vendor to redesign the part for easier machining?

Out of curiosity, ik i probably wont get an answer, but why did you go staight for the ball endmill? I would have use a toroidal cutter like 16r3 or even one with inserts (we use 32r2 in my company) to rough out the majority of the rest before you switch to a ball endmill.

Is very good!

This is where 3D Printing shines...

after watching the whole video, i think this part should be redesigned, those ribs and undercuts are entirely superfluous and could be removed by reshaping the volute profile.

How make hole in spiral tube?

I am really curious about machining the inside of the snail.....! Is there a video? If so give us the link!

2:05 Tom&Jerry sounds, prove me wrong! 🤣🤣

Id really like to see a video of the whole program running. Block to “finished” product.

Excellent video as always. One question... Could this part be programmed in Fusion360, or is it not advanced enough for this type of job yet? Ciao, Marco.

As much as the engineering side, the machining and the cad/cam 3 axis , 3+2 or simultaneous 5 axis to considered and appreciated. But I still think not many people actually realised how much work have to be done to proven out or built the post processor for this kind of machining movement. With all the fancy tools movement it would be pointless if you don’t have a good post-processor.

Does the software record all the operations so that you can create more identical pieces without further interaction?

Barry, your hair stylist is fired

17:00 Instead of saying "50 thou", wouldn't it have been so much simpler just to say "1.27mm or so"? (1.5mm or so.)

I strongly suggest, using datum features such as PLANES, AXΕS, and POINTS, instead of using 3d SKETCHs based on weak references such as vertices, and edges.

Hey barry, how much time did it take you to program this part in mastercam ?

Im curious why 3+2 was used instead of synchronised 5 axis control? Im still very new to machining, and the best way to learn is to ask 😅

Are you going to show the inside process hollowing it out?

Is the finishing out yet?

"Screaming Eagle"!!!