[Tutorial] Cable Lacing

  Рет қаралды 41,798

Connections Museum

Connections Museum

5 жыл бұрын

You know you wanna make all of your projects look cool, so learn some super basic cable dressing techniques!

Пікірлер: 100
@itz_mxxri
@itz_mxxri Жыл бұрын
I used to watch the Western Electric guys installing equipment. From them I learned how to lace the wires and cables, it's a real art! My dad worked for Pacific Telephone in a regional toll center and I spent a lot of weekends with him at the office. I always told the WECO guys how much I respect the beautiful work they did.
@joemyburgh5718
@joemyburgh5718 4 жыл бұрын
I did that many years ago (1980,s) when I worked in old mechanical switches (Siemens and Plessey CT4) Never thought I will ever have to do it again. I got a DIY 3D printer and I,m going to lace the wires neatly like that. I still have a bunch of waxed lacing twine that I saved all these years. Your video brings back many memories. Thanks.
@johnhancock6951
@johnhancock6951 2 жыл бұрын
I know this is a year later, but THANK YOU! I bought cable lacing supplies for my open air computer chassis rebuild, to lace the individually sleeved cables for better management... but I hadn't considered it as an option for 3D printers. Doing a hotend rework (E3D V6 with Bondtech BMG being replaced with a Hemera with the Volcano hot side, titanium heatbreak, copper plated block, etc.) and I was thinking about the best way to manage the wiring. I have done looms, sleeves, cable chains and etc. before, but for some reason cable lacing just slipped my mind. How did lacing work out for you on your printer? Thank you for the inspiration, because that's precisely what I'm going to do now!
@robertnicholson7733
@robertnicholson7733 Жыл бұрын
I worked on Siemens, 3000 type, and Ericsson Crossbar. I used to have a couple of reels of waxed lacing twine, but I think I threw it out when we sold the house. However, just the other day, I found tools from my GPO 3000 type exchange days, my old spring gauges, feeler sets, stroking tools to set the contact tensions, and the armature bender! I used to have a screwdriver for unscrewing the sockets and lever switches on the switchboards from the back, it was bout 3 ft long and was inside an outer sheaf with a fixture that held the socket in place, this has vanished!
@MichaelWillems
@MichaelWillems Жыл бұрын
Same: I used to commission large Philips PBXs...!
@Hvn1957
@Hvn1957 2 жыл бұрын
Perhaps a corner of the wiring world that not many people think about, is pipe organs. That’s my trade. A lot of our mechanical switching in the old days, was based on telecom stuff. I learned to lace within my first weeks as an apprentice, in the seventies. I’m sitting here now, in my shop at West Point USMA, lacing a cable, and I came across your tutorial. It is great to see this skill moving up through the generations. If you’re interested, I’d love to show you some photos of one of our large switch stacks, wired and laced by the Reisner company, in the forties. It’s pretty cool. Love the channel!!!
@ConnectionsMuseum
@ConnectionsMuseum 2 жыл бұрын
I'd love to see those photos :)
@bertspeggly4428
@bertspeggly4428 Жыл бұрын
I greatly respect your skill Victor. I have a Klann console from 1967 in my home and the wiring and lacing is immaculate. I was taught how to do it at my college in 1967-8 but i could never make it look like that!
@robertnicholson7733
@robertnicholson7733 Жыл бұрын
Bring on tracker actions! Okay you still have all the stops and registration and the combination action, surely fully pneumatic would be simpler.🤣Lacing a loom or form is easy, block lacing 600 cables that is a different story. Even the Boardwalk would not produce a really large cable block. I don't know much about the Boardwalk but I believe that its original registration system was fully pneumatic but the console was and is electric. One day I must get back to looking at organ actions, it has been years.
@triman500
@triman500 3 жыл бұрын
I spent 10 years wax string cabling in telephone exchanges back in the days of cross bar and Strowger clockwork equipment in British Telecom. The wax string looks a bit thicker than what we used. We had to run 100/50 pair cables around exchanges. On the mesh above the equipment..you were not allowed to run diagonally between rack.It had to run in line with the isle then turn 90 degrees along the racks. Even on the mesh you had to bunch the cables in a matrix of say 10x10 cables and tie them at a set distances . Then we split the cables out at each rack row etc They had to all be straight or the supervisor made you do it again. It was a work of art but so time consuming. We loved it when ty wraps replaced wax string..
@itz_mxxri
@itz_mxxri Жыл бұрын
That was true of all Bell System offices, the workmanship was beautiful! Then I saw the inside of a GTE s/s office, I was shocked at the sloppy work! Cable racks were overloaded with cables just thrown up there. They were so heavy, they were bowing down with a single pole propping them up!
@justm1ke
@justm1ke 3 жыл бұрын
When you mentioned golves it brought back memroies of the deep, painful gouge that all new CO workers got on the first joint of their pointer finger. It was caused by laying the wire used for frame connections across that joint and then stripping it with the cutters. Took a couple of months to develop a nice callus there. I had extra wear on that joint because in the small town I worked in, I first had to wire the office connections then go outside and install the drops, B-box cross connects and residential wiring. Once the callus formed, I had it for the rest of my Bell System craft career and long after I moved to technical management.
@yngsjo
@yngsjo Жыл бұрын
I did learn this by a fisherman repairing fishing net. I practice, and I did it in work on a old site. I use a special needle to put the yarn on, it's so handy. And wax yarn.
@adamantturner5019
@adamantturner5019 Жыл бұрын
I've always been amazed how neat switch rooms are and consistent with cable ties. It's an art form.
@graemedavidson499
@graemedavidson499 5 жыл бұрын
Marconi maritime valve radio equipment was beautifully laced up the same way. Thanks for showing how it was done!
@josephrutha1060
@josephrutha1060 4 жыл бұрын
Yeah! I remember seeing lots of lacing back in the good ol' valve days. Mostly military and commercial equipment but not in any consumer electronics. And I've seen (and worked on) early color television sets with point to point wiring. Certainly they could have used lacing in these beasties. At least for the power buses and non RF stuff. They just didn't. Nevertheless those were the days :)
@PhilR0gers
@PhilR0gers 10 ай бұрын
That is so much easier than I thought. I work with electronic equipment and am always impressed by the tidy lacing that has been done on it. Now I know how it's done. Thanks for showing us.
@JeffreySJonas
@JeffreySJonas Жыл бұрын
Jonard still sells tools for telecom lacing cord, and I found plenty of KZfaq videos showing the Kansas City stitch and other ladder-harness stitches. I have spools of fungus-resistant braided nylon lacing cord as required for MilSpec and NASA work, but never learned how to properly lace up cables 😕
@ocsrc
@ocsrc Жыл бұрын
Pinball machines have this. You see how they are all bundled together and it looks good, till you have to fix something and you have to cut the twine
@Name-ps9fx
@Name-ps9fx 9 ай бұрын
I made a flight sim cockpit, and have a few wire bundles routed around. Remembering my Air Force days, I laced the wires (white colored, 22ga) with black lacing cord (from EBay). The frame of the pit is painted in a zinc chromate green lookalike....Looks very cool! 😊
@ny4i
@ny4i Жыл бұрын
Back when I worked for Harris / Teltronics 20+ years ago, we went to the Digital Telephone Systems plant in Novato to pack-up the switches to ship to our new Engineering facility in Salt Lake City. It honestly pained me to cut the lacing out of the trays as it was so beautifully done. Each piece of coax for the E1 cables to the switches were laced to the overhead cable trays.
@robertnicholson7733
@robertnicholson7733 Жыл бұрын
In a very unfortunate incident, I had to go back to an old exchange that I had a hand in building while the recyclers were reclaiming the equipment. It was an Ericsson Crossbar Telex exchange. I have rarely been so depressed in my life, they used a wrecking saw to cut through the cables, cut the U-bolts on the top iron and pushed the 10 ft high racks over, they crashed onto the floor making a horrible sound while tearing the bottom plates off the floor. I was also there when they scrapped the much older Teleprinter Repeater Switching System (I hadn't installed it, but I had maintained it - it used Siemens Motor Uniselectors) , I wish I had walked off with one of the sections of block laced cables (me and a a big trolley, it would be very heavy), all the wires in these old cable were covered in brilliantly coloured silk. Nothing compares when used to restore vintage equipment.
@kurtbosworth9743
@kurtbosworth9743 Жыл бұрын
I used to be a cable former in the Uk we made the cable on a board with the wiring diagram fastened to the board we seem to be using a different style of lacing to yours. This was in the seventies:
@zacharyradford1708
@zacharyradford1708 5 жыл бұрын
This is the first time I have seen a tutorial on lacing! It is a lost art but one that I am very glad to learn thank you!
@L0op
@L0op 2 жыл бұрын
Ah, the Wire Shibari tutorial! Thanks, KZfaq algorithm xD
@JerryJ26
@JerryJ26 3 жыл бұрын
I did this on aircraft wire bundles using a modified seine knot, also used for stitching fabric wing envelopes to the wing ribs.
@hansmuller1625
@hansmuller1625 3 жыл бұрын
I just might start doing this on stuff. So fun to use ancient techniques in modern stuff and get people looking at it awkwardly. Like doing proper wire loops on solid core wires.
@tomclifton3920
@tomclifton3920 Жыл бұрын
Back in the '70's I worked for "the other" long distance company and a lot of our office equipment was installed by retired Korean Army staff. Their workmanship was unparalleled, and try as I could, I never got close. Terminating 100 pair cables on the back of wire wrap frame blocks I got pretty good at...
@gmailaccount6796
@gmailaccount6796 3 жыл бұрын
You can always tell a telephone trained or wireless cell tower tech versus BICSI cable techs...This is a lost Art from old school Bell ATT days ...Thank You for showing us...
@sethtaylor5938
@sethtaylor5938 3 жыл бұрын
I learned NASA and WU. Liked waxed lacing cord best. Worked at some point at Western Union 60 Hudson St NYC in 1974.
@TesserId
@TesserId 2 ай бұрын
In telephone central offices, I was taught to use a marline hitch instead of a half hitch for the intermediate loops/bindings.
@eddiejones.redvees
@eddiejones.redvees 6 ай бұрын
One of the first things I learned to do back in the 70s when I started working for Plessey telecom on exchange construction in the U.K. I think they a glued or zipped tied now
@FireBean8504
@FireBean8504 2 жыл бұрын
Zip ties work just fine! I have tested this before with 50m of Cat6 (not Cat6A). Spooled the cable up to where it was 2ft across. I put ZipTies every ~3in and racketed them down as hard as I could go without breaking them. Yiou know what happen? The DSX-8000 certified the cable to 10Gbps. NO PROBLEMS. Tip Ties work just fine. I find Velco to be the uglies when it comes to installs. ZipTies are faster and cleaner than velco and NEVER had a problem with them. But Cable lacing is the best looking.
@matthewcarroll2215
@matthewcarroll2215 6 ай бұрын
LOL I am bleeding as I type this from a Zip tie on the back of my MDF. A friend sent me this link yesterday love your vids keep it up!
@Danman1972
@Danman1972 2 жыл бұрын
Still do it in DC power and a few CO installs every now and then. Did a bunch last year. Don't like zip ties because folks don't know how to clip them correctly. I do that when we lace DSX. I've heard that called a running stitch.
@jakobcallihan8001
@jakobcallihan8001 4 жыл бұрын
10/10 killer video. I’m an apprentice electrician and I’ve been thinking about using this technique in my panels instead of zip ties
@wlipman
@wlipman 4 жыл бұрын
You'll still have bundling issues.
@cherylharris3090
@cherylharris3090 2 жыл бұрын
And you will regret it.. 😂
@ut4321
@ut4321 2 ай бұрын
Very nice work and thanks for showing us!!
@GuysGuideService479
@GuysGuideService479 3 жыл бұрын
Being starts and ends with clinch with double square but single stitch between.
@matthewmiller6068
@matthewmiller6068 5 ай бұрын
yeah tried using velcro once when we had some major stuff changing at work...they didn't like how fast I was using up the "expensive" velcro. So I was given a $1 big bag of zipties.
@ds99
@ds99 5 жыл бұрын
Very neat and tidy.
@roylamkin7177
@roylamkin7177 5 жыл бұрын
It was fun to watch the WE installers do this with a full roll of 12 cord.
@markrosales2696
@markrosales2696 3 жыл бұрын
Anyone remember when as an apprentice installer lacing cable, you would have a cross in your lacing/stitches and the journeyman installers would cut all your stitching and tell you to start over and DO NOT CROSS your stitches.
@madscientist5969
@madscientist5969 4 жыл бұрын
Ah yeah...Chicago and Kansas City and even the lowly power stitch...I remember my fingers aching as they built up those calluses! LOLOL
@netdog713
@netdog713 4 жыл бұрын
yeah that awesome waxed string...…… ugh
@madscientist5969
@madscientist5969 4 жыл бұрын
@@netdog713 Yep!
@earleclemans4836
@earleclemans4836 3 жыл бұрын
Wish you were close would be cool to see this
@MichaelWillems
@MichaelWillems Жыл бұрын
Question: where do you get the waxed lace? I used to do exactly this when I was an international telecoms commissioning engineer (Philips EBX8000 switches, up to 8,000 extensions), many decades ago... now I can't seem to find this type of lace.
@ConnectionsMuseum
@ConnectionsMuseum Жыл бұрын
Search amazon for "9-ply waxed twine".
@MichaelWillems
@MichaelWillems Жыл бұрын
@@ConnectionsMuseum Thanks! Found it.
@johnopalko5223
@johnopalko5223 8 ай бұрын
DigiKey has lacing tape, which you use the same as twine, but it's synthetic and it's flat, so you don't risk damaging the insulation on your wires. According to the pictures in the manufacturers' data sheets, it's not as retro looking as waxed twine but it's not bad. I wonder if sailmaker's twine would work.
@stephendzapenga5038
@stephendzapenga5038 Жыл бұрын
Thank you so much.....so educative
@oraclis4892
@oraclis4892 8 ай бұрын
I could lace as a youngster. I was kinda good but not close to some technicians for who lacing was an artform. We could tell by who did an installation by the quality of the lacing
@jasonpotts6490
@jasonpotts6490 3 ай бұрын
interesting. Why is this not done anymore? Or is it, but I'm just not running into it?
@cjc363636
@cjc363636 5 жыл бұрын
Just the amount of work involved to get the l950s/60s analog pre-digital phone infrastructure to exist. It just boggles my mind. Thanks for the lesson!
@d.m.4815
@d.m.4815 4 жыл бұрын
Where is this place?
@ATOMSHAMRADIO
@ATOMSHAMRADIO Жыл бұрын
Very interesting i love it anything with communications wish i was thier to see that cool place very cool💯💙💜💙
@franklin3030
@franklin3030 2 жыл бұрын
I used to work for WE from 69-83 before they split ATT up, I have used this method whenever you had to cinch cable to the racks and form cable. If done right this cable will be as stiff as a ball bat.
@itz_mxxri
@itz_mxxri Жыл бұрын
And it was so strong too! We used to joke that if the building fell down all the racks and frames would still be standing!
@beimghadaw
@beimghadaw Жыл бұрын
nice work
@SBinVancouver
@SBinVancouver 3 жыл бұрын
Fun. Part skill, part art. I didn't hear in the video what type of "string" is used - it's clearly more rigid than, say, butcher's twine. What is it?
@justm1ke
@justm1ke 3 жыл бұрын
W-E and Bell used a waxed 12-strand cord. The strands were relatively flexible if separated (but stiffer than butcher's twine) but the wax added rigidity.
@sparkyprojects
@sparkyprojects 4 жыл бұрын
I used to work for Plessey Telecom in the early 70's, installing and testuing crossbar exchanges, and have done a lot of lacing I also made a lacing vid We were taught to start (and finish) with a clove hitch, it's a flatter, neater knot, the free end can also be left longer initially to tie to a convenient point to hold the 'harness' back while you tie the rest, and be cut off later. When you started that vertical run, you coulld have tied some twine through that loop and onto the frame to keep it in place, the same could e applied to that bottom corner, tie down at about 45 deg btw, are you going to show a close up of the actual crossbar switch working, i tried to explain it to friends, but i can't find anything online about operation that i can show them.
@kurtbosworth9743
@kurtbosworth9743 Жыл бұрын
I too worked at plessy in 68 to 86 on crossbar.
@kurtbosworth9743
@kurtbosworth9743 Жыл бұрын
As a cable former in c7
@StringerNews1
@StringerNews1 3 жыл бұрын
Nice video, but I'm distracted by what looks to be a red test lead with woven insulation, terminated with banana plugs and a probe that accepts the banana plug at one end, and presumably has something at the other (hidden) end to grab a certain wire. I'd love to have test leads like that! I've dressed plenty of cables in my day, most of them a lot larger that phone wire. It does look sharp when done right. That was not my strength.
@tzisorey
@tzisorey Жыл бұрын
Image idea - cyberpunk post-singularity world, where trees look like laced cable bundles.... Nah, it's probably been done.
@leogarcia3273
@leogarcia3273 4 жыл бұрын
I had t learn how to lace a few years ago working in POP’s and Colo’s. I’ve seen guys do a good job on the big DC power plant cables. It looks cool and all but it takes so much time and you better wear gloves.
@zsoltmaros1475
@zsoltmaros1475 6 ай бұрын
Cable Whip!
@NortelGeek
@NortelGeek 4 жыл бұрын
Lemme borrow that top! (Seriously, it's adorable.) Also, thank you for the tutorial. I am guilty of using zip ties from time to time (reusable ones) but mainly, my go-to is either velcro or CCS (Convoluted cable sleeving). Thanks again!
@kurtbosworth9743
@kurtbosworth9743 Жыл бұрын
Where’s your corner stitches?😊😊😊
@sethtaylor5938
@sethtaylor5938 3 жыл бұрын
Blue orange green brown slate and what binder? Try working with a 900 pair paper insulated lead cable! Hah.
@PWingert1966
@PWingert1966 Жыл бұрын
Go work in a meat department. We use twine to lace up roasts too!😁😁
@Elfnetdesigns
@Elfnetdesigns 4 жыл бұрын
I still lace cables in telcom panels, server racks and network cabinets. it look nicer and shows that I did a quality cable management job, the customers always love it too.
@hollylu96
@hollylu96 4 жыл бұрын
Great video
@orionfl79
@orionfl79 5 жыл бұрын
Ohkay... Next time I rewire my server cabinet I'm SOOO trying that with my cat6 bundles :D
@justm1ke
@justm1ke 3 жыл бұрын
the first time you need to replace a cable n the middle of the bundle and realize that you will either unlace/relace or cut and replace that beautiful lacing you will totally get why velcro is used today :-) As an old school installer/switchman/tolly I guarantee that we would have used velcro rather than 12-cord if it had been invented. I still, btw, have a partial roll of real waxed 12-cord, a lacing hook and a partial roll of that indispensable narrow grey tape, along with various other tools and bits of hareware.
@EvertG8086
@EvertG8086 9 ай бұрын
You run in to the same issue as if you had zip tied all the wires together. If you need to replace or run a new cable, either you run it along side the original bundle. Or you cut all the zip ties and do it again.@@justm1ke
@PeterGrenader
@PeterGrenader 2 жыл бұрын
you read a book about tying knots?
@johnopalko5223
@johnopalko5223 8 ай бұрын
The classic tome is _The Ashley Book of Knots_ by Clifford W. Ashley. Another good one, more modern and not as in-depth, is _The Rigger's Apprentice_ by Brion Toss.
@HectorPerez-tb8hn
@HectorPerez-tb8hn 3 жыл бұрын
@ 12:40 dude after you mark your 1st pair you can just relax !! after that all of them have or should have the same distance.
@robertcromwell9736
@robertcromwell9736 Жыл бұрын
Ah yes lace 750 MCM power cable with no light seen between the cables in the stack....
@chrisbettinger2118
@chrisbettinger2118 6 ай бұрын
Yep, 750 and 500 so tight the the stitch blade wouldn't fit between the runs 🤙
@stephanieweil583
@stephanieweil583 4 жыл бұрын
I am jealous of the cable work here. o.O
@HandFromCoffin
@HandFromCoffin Жыл бұрын
OOOOOOhhh.. Vintage wire porn! Classic! I just love the look of good wire management.
@DandyDon1
@DandyDon1 4 жыл бұрын
I guess then there never was Left handed cable Lacers at the phone company..... :)
@zachbrenner9959
@zachbrenner9959 5 ай бұрын
Wait, that's just half hitches
@robertnicholson7733
@robertnicholson7733 Жыл бұрын
I am sorry but the lacing is terrible! You get good at it after doing it long enough that it becomes automatic. A bit like soldering a thousand or so wires at a time, once you establish a good rhythm, ithe result is almost guaranteed However, at kzfaq.info/get/bejne/fbpzktVqpq_LlKM.html you get a good view of a small laced block of fabric-covered cables and some added plastic-covered cables, note the pattern of the lacing, large block cables used rather complex lacing that is more like three-dimensional weaving. In the older work, the individual wires appear to be cloth covered but I can't make out if they are silk and dirty or something else, they certainly don't look like the wires I was used to.
@patlatgitsin3387
@patlatgitsin3387 2 жыл бұрын
x
@milesdyson5211
@milesdyson5211 4 жыл бұрын
Zip ties works on everything LOL. when your in a spot and you donr have any string they work..
@andyalleshouse4187
@andyalleshouse4187 4 жыл бұрын
I hate Zip ties, I sliced my arm open on a zip tie while working on a cable bundle, and slipped on a discarded ties on the floor. There is no way to neatly bind 25 pair to a ladder rack, and the amount of cable you can get on the rack is diminished using zip ties. They work for handcuffs LOL
@billycasper3925
@billycasper3925 Жыл бұрын
Nobody laces in situ, they're assembled laid out on a wooden board, then fitted in the cabinet after lacing.
@milesdyson5211
@milesdyson5211 4 жыл бұрын
Lacing Cable takes to Long and is NOT user friendly to Add another Wire into the Bundle. I'm NOT a Fan, To much Work to Lace for its Purpose and a waste of time
@SBinVancouver
@SBinVancouver 3 жыл бұрын
Fun. Part skill, part art. I didn't hear in the video what type of "string" is used - it's clearly more rigid than, say, butcher's twine. What is it?
@ConnectionsMuseum
@ConnectionsMuseum 3 жыл бұрын
The old guys call it 9-cord, because thats the number of strands of string that the Bell System-type had in it. The more generic name is "lacing twine".
@SBinVancouver
@SBinVancouver 3 жыл бұрын
@@ConnectionsMuseum thanks
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