Much respect for these hardworking and resourceful men.

This kind of huge casting and machining with least possible equipment/ machinery is not a joke. This is highly skilled work.

Respect for their skill and the design of the pattern equipment. The dark areas on the cores that give the gear shape are a carbonaceous coating to stop the metal "burning" into the sand giving a very rough and hard to machine surface at the hotest areas ie in the valley of the gear. I spent 25 years in a foundry and this is one of the best casting processes using basic equipment I've seen. Introduction says "iron" but looking at the chips coming off the machine tool it is steel.

Kind of a miracle; these workers don’t get smashed, burned or poisoned.. heavy industrial foundary in such down to earth environment. Simply amazing.

Super impressed! The thing that really amazed me was that one single brick, seen at 35m 20 sec, made all the difference to the weight added. Precision indeed! Michael.

Я понимаю смелые люди !!!нооооо смелость и техника безопасности это разные вещи !!!! уважаемые сталевары!!!!!

Суровые мужики, челябинские отдыхают. Лить метал в сланцах или тапках, такое редко увидишь :) Адская работенка!

You have to wonder about the composition of the steel. I'd say they have no idea.

Truly, their version of safety is, "don't mess up!"

Какая у ребят уверенность в самопальном гаке, на 32:20 , я бы побоялся даже рядом стоять с ковшом полным металла, висяшем на такой фольге

Amazing work everyone wearing safety boots and clothing. Number one is safety

I love the precision bottle caps

I've worked in a foundry as an electrician but have never saw anything so primitive and unsafe. Did anyone see that roach walking on the mold?

Excelente trabajo

Much respect!

The guy posing was the best 👍🏼

Resourceful, no pissing around, no unions no teabreaks every hour. Total respect

Respect to all of you, from America. Keep on working my friends

good job

You all are amazing workers by thanks great talent

I wonder if the workers ever had any formal education for the job or if it is just a training on the job with experienced colleagues.

Highly skilled Pakistani moulder and core maker.The process is sodium silicate mixed with sand in a batch mixer, rammed to make the mould and hardened by passing co2 gas through the blue pipe.This can be mechanised but essentially the same process.

I watched the entire thing.. good job

Thanks

Very hard working all time .

dudes pulling slag from a metal pour in slides and a ball cap. mad respect.

Pretty amazing.👍👍👏🏻👏🏻

Very interesting and impressive. It would have been even more interesting if there were explanations to all steps taken. Like, what's with the gas (it said ammonia at one time) they blow into the mold?

This could be the most incredible piece of manufacturing I have ever seen and the Men here are doing all this with a thin piece of cotton clothing and some even bare footed~!!! I can only pray they don't get killed or maimed in the process. So Impressive as to how they accomplish this casting~! I salute them all and glad to be a new subscriber today~!

Как всё знакомо, такое же как и у нас, даже запах формовочной земли !!!

This is the real world..

Suuuper Suuuuuper.

Do they do Metallurgy quality test ? Hope so.

Amazing! I hope these guys are making more than $2 a day.

Safety is our goal!

Hmm, fascinating stuff. Seems like there would be an easier (and safer) way to do it somehow, but maybe this is what's needed to get to that easier way and safer way in the first place.

The state of their lungs....

As a person that welds with a t-shirt and sun glasses, I approve of this video. Jokes aside the craftsmanship is amazing. I got goosebumps at the lathing process at the end because one mistake would have ruined everything.

It’s so hard foundry work. ( really very interesting )😊

Pure insanity

Steel toe capped sandals are a must.

the only thing mind blowing here is the fact these people are so desperate to feed themselves they take the risks involved with doing this work. pitiful how some countries dont give a sh8t about their people.

I would love to try this in my back yard..

Responsabilidade.

How many pounds in one of those gears? Good video.

The actual evolution of the details and particulars of this method to produce this giant gear is causing my mind to melt down just to contemplate it. How many of these gears is it necessary to make for this to evolve into the detailed method shown in this video?

Some times the old school way is the best very nice job men ❤

Foundry work. My wife's family owned and operated one.

All of this looks completely safe.

The complete absence of personal protective equipment , especially basic eye protection when handling and pouring molten metal, is appalling.

Well safety out the door there. 😧

Some of these guys are wearing shoes. Unreal!

"Interesting. What metal is this made of?" "Yes, metal."

So this is what they do when not stealing gift cards.

Which country Which place is shown in the video?

In zivilisierten Ländern geht dakeiner ohne Sicherheitsausrüstung so nahe an den kochenden Stahl. Ein Spritzer und das geht bis auf den Knochen.

I wonder how long it took to make the very first casting using sand.

what are they injecting into the sand casting with the hose? compressed air?

Wow...Just the lung damage alone make me cringe. Doing what they gotta do for a buck. Thanks for the video, I enjoy them, makes me always thankful for what I have. Im sure most people watch these for the same reason.

I like their skillmenship and use what ever resources they in their country but big questions safetiness does not exists

Amazing, probably in Pakistan. Firstly it is a gross recycling operation. Secondly it is so labor intensive..thirdly unbelievably primitive environment, no safety, no special gear, no working clothes, nor shoes..etc. but congrats for the dedication, skill and hardwork.. Their earnings are fully deserved: halal 100%

Man könnte es auch aus einem geschmiedeten Klotz herausfräsen aber so ist es natürlich einfacher nur auf die Stahlgüte hat man so weniger Einfluss.

Gosto de assistir seus vídeos me diga onde é essa Fundição de Metais?

The same job was done in the western countries the workers would be provided with full gear of safety gear

На 23 минуте, я подумал, что они делают общественный туалет)))

What are these gears used on?

Safety second.

Я не представляю чтобы у нас литеином цехе чтобы босиком ходили сталевары😂😂😂😂

What country is this?

O.S.H.A. approved No Toed flip flops. Gotta Git Me Some!

What do this shoot into holes they poke in the sand? It looks like a gas?

a skilled 16 yr old

Health and safety is way out the window here😳

I am curious, What is the total time to create one of these?

Looks like any old junk gets tipped into the furnace. I wonder what the quality of the steel is in the end product. Especially if its being cast into a gear.

Just like MTU in Germany

Gear tooth profile cut by eye manually….must be ultra low speed gear.

اخی چه حالی کردم با این کلاف ۴ 😇یادش بخیر ❤

What's the purpose of the ammonia gas?

This where Ai is irelevent. 😊

OSHA approved 100%😂😂😂 ps I loved the hard toed sandals.

Shiploads of top grade scrap metal headed for China worth millions. Ship stops in India on the way. Shiploads of low grade pig iron appear in China. Where did the valuable scrap metal go? It's a mystery

I’m glad we have people like this. I can employ them for more crappy workmanship to sell cheap.

this is what you get when you can't attract investment capital

Gigantic gears , but safety doesn’t exist. Thanks

Knap wat hier gepresteerd wordt.

OSHA will be hearing of this factory 😂

notice there sandals 😭

Whatever junk metal they can scape up to melt down from beds to tin cans to scrap parts, I wouldn't call it "iron". Such precision, I've never seen better.

we have it easy now. Oh where are the women?

To the "college" students in America. THIS IS WHAT YOU CALL WORKING FOR A LIVING.

Poor bastards may God bless their hard work

ّبا سلام و درود و خدا قوت به آقای تحلیلگر بسیار پر از محتوا بود و یک موضوع فراموش شد و آن اینکه رهبر ایران در همان صحبتهای تاریخی خودشان تاکید کردن که حتمآ نباید یک نفر غوص بسیج باشد و هر کس میتواند بسیجی هم باشد و از نوع تفکر بسیجی هم قابل قبول است و ایشان همینطور فرمودن که ما امروز در سرتاسر دنیا شاهد هستیم که خیلی از جوانان دیگر کشورها بسیجی شدن و یا مسلمان و این همان چیزی است که صهیونیستها و دولتهای غربی از آن میترسند که این بار جامعه آنها ضمن اینکه مسلمان دارد میشود این بار هم شوق بسیجی بودن در آنها زنده شده است و بسیج را برای خودشان یک تکیه گاه امن و با ثبات و بدون خلع میبینند که پر از معرفت و همان انسانیت است که غربیها یک تشکیلات قلابی راه انداختن به نام حقوق بشر که این حقوق بشر آنها از همان اول و ابتدا ضد بشر بود ولی بسیج پر از معنویت و کرامت انسانی را جوانان غرب پیدا و یا از آن دیدن .درود و خدا قوت به مقاومت بسیج جهانی .

Very unsafe condition though. No protection at all. Between dust and fumes will destroy the lungs, than you got working with molten iron with little more than sandles

To all the 1st world mofos cringing out there, take a glimpse of how your grandparent probably worked during the Industrial Revolution. These men are 💪🏽

To all the doomsday climate worriors out there, you try telling this bunch of hard working families that we should sacrafice our whole world economy by going green and making people unemployed....... we got intelligence thank you ..... we can learn to live with the change in the climate, use technologies to keep safe, and to enjoy the benefits a warmer world will bring us, especially to those who have gorgeous shoreline but cold waters.

Bhai aap kee shop kaa pH nambar or pat baje

من فکردم خودم تنها این بازیو تجربه کردم 😂😂

Not much safety going on here. Some workers are barefoot. No barriers to protect from falls. That is also why these jobs go overseas.

You have to ask yourself, where are they getting all of this scrap metal from and what international trade deal led to this? They are over there making gears and car and truck parts but there is no quality control as far as the hardness of the steel. Making gears from scrap without knowing the hardness of the steel can be a bad idea of soft steel that wears out or breaks. Smelting scrap metal into castings is an old idea. Sand castings was done in the United States and Europe for years, but the difference was that the ingredients going into the mix was known. Part iron, part nickel, part molybdenum, part other ingredients led to alloys with known characteristics and strengths and uses. All steel and all scrap is not the same. If one of those gears ends of in your new GM 10 speed automatic and fails its going to cost you $8,000. dollars to replace or rebuild. Are we really profiting and or saving money with this? You can take a big pile of scrap metal and smelt it with iron ore and nickel and produce a very strong high quality steel with very high hardness. They can't do that over there. Warped brake rotors, bad bearings, parts failures in equipment are expensive and labor as well. Cheap tools made from castings are no bargain. So, we are going to have to examine these trade deals like NAFTA which have led to this and undermined industry in the West. These people are skilled workers and make only 10 dollars a day. It is a failure in banking to make proper loans and to make currency available in all nations. It is greed in order to maximize profits which takes advantage of poorer nations which is actually costing society with lower quality products and expensive repair and replacement cost. Some of this stuff is being shipped back to the United States and ending up in construction and transportation vehicles. I watch these videos and have alot of respect for these men over there working under terrible conditions. We have to do better for the people of the world. These Europeans that own everything including the banks are really greedy and we Americans who also started out as a Colony understand this more than most, more than the Europeans how important it is to be treated fairly. LLXIIX77