Valve Clearance Check with Shim Change BMW R1200GS LC: DETAILED Step-by-Step Instructions
Рет қаралды 117,415
***UPDATE Nov. 6, 2022*** - I've had many questions about excessive ticking noise coming from one or both cylinders. Please carefully check the camshaft lobes for excessive wear, there is a video and service bulletin addressing this issue (due to over-hardened rocker arms). Video: kzfaq.info/get/bejne/qsV-ZZdkv5bXiJc.html. and service bulletin: www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=&ved=2ahUKEwiDsZmY5pj7AhWMSmwGHXcBBW0QFnoECBEQAQ&url=https%3A%2F%2Fwww.bmwlt.com%2Fattachments%2Frocker-arm-mc-10165251-9999-pdf.178527%2F&usg=AOvVaw2AkMORDKMwFkxYcsdNqOOh
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This is a detailed video instruction on checking the valve clearances and shim change on both cylinders on a 2016 BMW R1200GS boxer engine. We show every step from removing the engine guards, valve cover, checking clearances with feeler gauges, calculating new shim thickness, removing the camshafts and shims, and re-assembly showing all torque values and other insights all along the way.
Video markers:
1:25 Tools needed
2:01 Remove left engine guard
3:00 Remove ignition coil covers
3:30 Remove ignition coil and spark plug
4:23 Remove left cylinder valve cover
5:16 Remove engine access plug
5:27 Put left cylinder at top dead center process
7:01 Check valve clearances
9:10 How to calculate new shim size if clearance out of spec
9:49 Marking camshaft gears
10:30 Remove cam tensioner
10:55 Remove camshaft holder and camshafts
13:02 Remove and measure shims
14:04 Finish new shim calculations
15:26 Re-assemble shims, camshafts, cam tensioner, valve cover
19:00 Repeat on right cylinder
23:04 Install spark plugs and ignition coils
23:50 Start engine
24:11 Re-assemble ignition coil covers and engine guards on both sides
26:20 A word about Cam Timing Check
28:42 Close the episode!!
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Tools needed:
Socket wrench
Torque wrench (10-55nm)
Torx bits: T25, T30, T40, T50
Allen wrench bits: H5*, H8 (* if you have the Touratech engine guard brace)
Sockets: 14mm (deep for spark plug) & 17mm
Feeler gauges: between 0.07mm to 0.5mm
Caliper or micrometer
Small screwdriver
Small long nose pliers
Ignition coil puller ( www.advdesigns.com/bmwspplcapre.html )
Wire cutter
Straight edge
Wire brush
Small brush (for applying fresh oil during re-assembly)
Marker/pen (I use Craft Smart - oil based paint pen)
Rubber mallet
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Parts and supplies needed for this job:
Loctite 243
Wire ties
Dielectric grease
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Parts that might be needed depending on condition:
Shims (TBD based on your clearance check, if out of tolerance)
Engine access plug washer (PN 07119963252)
Seal kit, cylinder head cover, right (PN 11128542058)
Seal kit, cylinder head cover, left (PN 11128542057)
O-ring - behind camshaft holder (PN 07119907874)
Washer for Cam tensioner body (PN 07119963342)
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Cam Timing tools (not needed, just for reference):
Locating pin to lock crank at TDC (PN 83302327790)
Camshaft end alignment tool (PN 83302327796)
Cam tensioning tool (PN 83300444292)
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Torque values
* Torque values were taken from the Clymer manual and checked against other online sources
Camshaft cover bolts - Torx T30 = 10nm/7.4ft-lbf
Spark plug - 14mm deep socket = 12nm/8.9ft-lbf
Valve cover bolts - Torx T50 = 10nm/7.4ft-lbf
Chain tensioner body - 17mm socket = 32nm/23.6ft-lbf
Engine case access plug - Allen H8 = 30nm/22.1ft-lbf
Ignition coil cover screws - Torx T25 = 5nm/3.7ft-lbf
Fairing screw to access ignition coil cover - Torx T25 Hand tight
Engine guard, front top - Torx T40 = 19nm/14ft-lbf
Engine guard, front lower - Torx T40 = 19nm/14ft-lbf
Engine guard, mate to upper guard - Torx T40 = 19nm/14ft-lbf (w/Loctite 243)
Engine guard, rear lower - Torx T50 = 55nm/40.6ft-lbf (w/Loctite 243)
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Video on a DIY Cam Tensioner Tool: BOXFLYER KZfaq channel: kzfaq.info/love/eJAqO8pJpydWQ4z6iNOs9g
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If you'd like to buy me a beer or coffee:
www.patreon.com/zooskifilms
account.venmo.com/pay (user: chomiczewski3@gmail.com)
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#R1200valveclearance #R1200valveadjustment #R1200changeshims
@grobergclark 3 жыл бұрын
Gotta say this video is phenomenal. Great camera work. Love the torque specs overlay on each bolt. Such a detailed walk through. Inspirational. Thank you.
@zooskifilms 3 жыл бұрын
@Gates Roberg-Clark - Thank you for the comment and donation, it is very much appreciated! You are officially my very first sponsor, so thank you again. I try to make the videos I want to see, glad to hear you also found it useful. Cheers!
@creatamax16 6 күн бұрын
I know how to do the job and done it before but was a random watch while eating breakfast on a Sunday morning. I must say this is the best service/repair video i have every seen. The production is great and high quality and you are straight to the point not talking crap and waffling on like others. Excellent work mate for taking the time to make this video. Cheers!
@zooskifilms 3 күн бұрын
@creatamax16 - Thank you for the comment and for watching, it is appreciated! I try to make videos that I want/like to watch, ones that don't assume anything and get straight to the point. I'm glad to hear there are other like-minded people out there! Cheers!
@golosbezdoka 3 жыл бұрын
The best explaining video I've seen 🙂 thanks a lot!
@zooskifilms 3 жыл бұрын
@Голос Бездока - Thanks for watching and for the comment, much appreciated!
@martythornton604 3 ай бұрын
This is one of the most detailed maintenance videos I have ever seen. Excellent job.
@zooskifilms 3 ай бұрын
@martythornton604 - Hey thanks for watching and for the comment, it is appreciated! 👍
@Benchandler80 11 ай бұрын
Best how to I've seen in along time, thank you.
@zooskifilms 11 ай бұрын
@Benchandler80 - Thanks for the comment and for watching, it is appreciated!
@charlie599 2 жыл бұрын
Insanely high quality video. Thank you
@zooskifilms 2 жыл бұрын
@@UCmQWyqyhEDdD8dHL75UeLAA - Thank you for watching and for the comment!!👍
@martin9756 11 күн бұрын
What an excellent video! The process, pace, detail and explanation is top quality. My lap top and you will be guiding me through my 12K mileage service on my R1250 GSA. Big Thank You for your time and skill in producing such quality videos. Martin
@zooskifilms 9 күн бұрын
@martin9756 - Martin, thanks for watching and commenting, it is appreciated! Best of luck when you perform the service.
@FAKEPLASTICDUDE 2 күн бұрын
Thanks a lot! I’m new in motorcycles and with your video i undertstand what is doing my mechanic. And correct the shims size. 👌🏽
@zooskifilms Күн бұрын
@FAKEPLASTICDUDE - Hey, thank you for watching and commenting! I'm glad to hear the video was helpful. Ride safe! 🏍✌
@stadtbewohner 3 жыл бұрын
Phenomenal! Never seen a better done motorcycle instruction video!
@zooskifilms 3 жыл бұрын
@Der Stadtbewohner - Wow, thanks for that comment (and for watching). It is appreciated!!
@tsukasa1846 Жыл бұрын
Video is very helpful. There are no videos in Japan that explain things in such an easy-to-understand manner. It also gave me the confidence to do my own maintenance. thank you very much.
@zooskifilms Жыл бұрын
@Tsukasa Ogarac - You are welcome! Glad to hear the video is useful. My intention is to give as many details as possible, never assume any part is already known. Yes, you can do this, just take it step-by-step. Cheers!
@thewelder9492 2 жыл бұрын
Man that’s confidence inspiring for an eventual 18 R1200RT valve check
@zooskifilms 2 жыл бұрын
@The Welder - great to hear, hope the video helps, and thank you!
@thewelder9492 3 ай бұрын
I just did my valve clearance check today. Took my time and it all turned out good. All within spec. I had one small I issue on the right side where I noticed a bit of rust on the spark plug base and “dirt” in the passage way leading to spark plug. Weird. The dealer did the first 12k service. Anyways I vacuumed it out first before pulling the plug. (Could not find my blow gun). This morning I watched a few more of your videos while I hit the treadmill. Your also part of my weight loss lol
@ryannicosia2338 Жыл бұрын
Thanks for the video. I just completed my 24,000 mile service using your video. All of my valves were in spec.
@zooskifilms Жыл бұрын
@ryan nicosia - Great to hear, thanks for watching!
@NordicAdvRider 3 ай бұрын
This video is the perfect example on how to perform this job. Excellent video and you just got a new subscriber 👍
@zooskifilms 3 ай бұрын
@mrwang11 - Thank you very much for subscribing, it is appreciated! Glad to hear the video was helpful.
@roncaffrey6001 Жыл бұрын
Very helpful!! Couldn't do this valve check and adjustment without your helpful, step by step tutorial. I keep my iPad right beside me as I am doing the work. Many times I go back and review a tiny detail which you have so thoroughly covered. I also go back to review and get the torque specs for each fastener. Stay with the excellent work, love it!!
@zooskifilms Жыл бұрын
@Ron Caffrey - Thanks for the comment and for watching! Glad to hear you found the video helpful. I make the videos I want to watch (with details on each step). Even then I find I could add a little more detail after publishing. Please feel free to send over videos you’d like to see, always looking for more ideas. Anyway thanks for watching and hope you subscribe to the channel!
@TorLangvand 2 ай бұрын
Have a 2015 GSA, and this video really!!!! helped as far as how to replace shims. (have checked clearence a few times without the need for shim change). So with a valve out of spec, I was a little apprehensive, to put it mildly. Thanks for great video. Appreciate it.
@zooskifilms 2 ай бұрын
@TorLangvand - Hey my pleasure, glad to hear the video was helpful. Thanks for watching and commenting!
@Docv400 2 жыл бұрын
I'm so glad I have a Stelvio. Screw and locknut adjusters, all 8 Clearances checked and adjusted in 15-20 mins !
@zooskifilms 2 жыл бұрын
@John Warner - Haha, my old BMW R100/7 is the same way, much easier to adjust. But they always need adjusting! Ride safe!
@alantag72 10 ай бұрын
This video was awesome, just got my valve check done and it was easy following this.
@zooskifilms 10 ай бұрын
@alantag72 - Thanks for the comment and for watching, glad to hear the video was helpful! 👍
@jockeandersson2840 Жыл бұрын
This is chrystal clear to me now, thanks a lot
@zooskifilms Жыл бұрын
@Jocke Andersson - Thanks for comment and for watching!
@HJC1950 3 жыл бұрын
I did valve adjustments and throttle body syncing on my 2003 R1150RT. I will likely have a BMW dealer do the valve clearance checks on my 2015 R1200GS. I appreciate your video and now at least understand what is involved. I will save the link to this video.
@zooskifilms 3 жыл бұрын
@Harold Clark - Thanks for the comment. I also have a R100/7 that has the adjustable valve clearance. Definitely a bit easier than having to remove the camshafts. Thank’s again and be safe!
@upward_onward Жыл бұрын
what a privilege to watch dream bike been worked up even before being owned 🤞🤞🤞
@zooskifilms Жыл бұрын
@Triple Ace - Haha, yes, these videos are waiting for you and ready to help! Cheers!
@protectork9831 2 жыл бұрын
I subscribed. Don't own bmw yet. The quality and detail of this video deserves sub
@zooskifilms 2 жыл бұрын
@Protector K9 - Thank you for the subscription, it is appreciated and keeps me motivated to pump out more videos. Cheers!
@tomg6284 Жыл бұрын
What an excellent design. BMW gets top marks for how it is made. I was thinking about an older 1200, now I can see why 30,000 miles is no big deal. Thanks.
@zooskifilms Жыл бұрын
@Tom G - Yeah, it seems these engines were made to put on miles and work at high RPM's, Enjoy your 1200!
@B0M0A0K 2 жыл бұрын
Fantastic video! Full of details, logical and great filming angles. Very clear and easy to follow. Nice Job!
@zooskifilms 2 жыл бұрын
@B0M0A0K - Thanks you again for the comment. Glad to see you were binge watching my videos. I hope they are helpful!
@thetubelesschannel 4 ай бұрын
Very great explanation and very useful. Checking the clearances I have done but didnt have the stamina to replace shims. Now it looks easier.
@zooskifilms 4 ай бұрын
@SvenOlsen - Glad to hear the video gives confidence to take on the shims. Really not bad, just take it step by step. Good luck and happy wrenching!
@benjaminh.2658 6 ай бұрын
Grossartiges Video, man hätte nichts besser machen können. Vielen Dank dafür!
@zooskifilms 6 ай бұрын
@benjaminh.2658 - Vielen Dank fürs Zuschauen und für den Kommentar. Ihre Unterstützung wird geschätzt!
@IRASpecialist 4 ай бұрын
I have my 36000 mile service.....this is great ! Thank you
@zooskifilms 4 ай бұрын
@IRASpecialist - Hey you are welcome! Hope the video helps. Thanks for watching and commenting!
@richardcoffman2658 Жыл бұрын
28:51 I’m a aircraft inspector at a major airline and one of my pet peeves with mechanics, are those that want to click the torque wrench twice every time they torque a fastener. When you reach the first torque on your bolt/nut whatever you are tightening is turning when it clicks you stop rotation of the bolt/nut. Another click on the torque wrench is not needed as it will take more torque than you applied to start the bolt/nut turning again. So the second click is a false torque…the bolt/nut is not moving. If you wanted a valid second torque check you would need to loosen the nut/bolt so that it could be rotating when you reached your correct design clamping force. Therefore the second click is superfluous and wasted time.
@zooskifilms Жыл бұрын
@Richard Coffman - Hey thanks for the comment and sharing your insight. I totally agree with you, I have a bad habit of doing this. I guess it's a re-assurance thing. I will make a comment about your point in my next video. Thank you again for sharing! Cheers.
@richardcoffman2658 Жыл бұрын
@@zooskifilms Excellent video, very professional. A great tool for those that have not done a valve clearance check. Much easier then on the 3 or 4 cylinder flat bricks. On those you have to pull the camshafts to change shims.
@richardcoffman2658 Жыл бұрын
@@zooskifilms I moved to electronic torque wrenches about 7 years ago. One of the things I really like about them is their ability after a torque to show you what torque was actually applied! Our tools are getting smarter. My last torque wrench I purchased self calibrates every time you turn it in, but it was a very expensive wrench.
@zooskifilms Жыл бұрын
@@richardcoffman2658 - Thank you, your comment is appreciated! I also have an older R100/7 boxer where you make your gap adjustments with a screw and locking nut. Way easier there too! Thanks again.
@zooskifilms Жыл бұрын
@@richardcoffman2658 - Yeah, I really wanted the electronic torque wrench myself but couldn't justify the cost for hobby work. I'm curious how it self calibrates when you turn it on. Do you need to torque on something to self calibrate? I'm going to have to read up how that works! Thanks for sharing.
@roamingyorkshirecouple6744 Ай бұрын
Excellent video - superb instructions and easy to follow with some great hints and tips. Thanks for making and keep up the great work.
@zooskifilms Ай бұрын
@Roaming Yorkshire Couple - Thank you very much for your comment and for watching, it is appreciated! Ride safe!
@garyfu6143 8 ай бұрын
Appreciate the time taken to produce this video. Thank you very much.
@markKTON 8 ай бұрын
@garyfu6143 - Hey, you are welcome, hope it helped! Ride safe!🤟
@zooskifilms 8 ай бұрын
@problemslayer3538 - Sorry for the delay! This video has two parts, the first part is only checking the final drive level. I added fluid until it came out the overflow hole. That was not the drain hole. The second part was a complete drain and refill of fluid level. I do two parts based on the Forza maintenance schedule which states to change the fluid every two years, but I like to also check it once a year. Hope this helps!
@MaxShpil 2 ай бұрын
Wow!!! Probably the most informative video in the web. My dealer replaced the exhaust camshaft and the tensioner, but I still get ticking noise on the right side, especially while on neutral.
@zooskifilms 2 ай бұрын
@MaxShpil - Hey thanks for the comment and for watching, it is appreciated! Does your RPM drop when you put it into gear? Is that possibly related to an additional 100 or 200 rpm in N or is it also louder? I assume they also checked the valve clearances?
@MaxShpil 2 ай бұрын
@@zooskifilms I didn't notice a drop in RPM. The dealer only replaced the exhaust camshaft and ONLY exhaus valves clearances were inspected. When I asked the service manager why they did not check all the clearances (when everything was open and appart), his asswer was: "this wasn't part of the work order". Stupid! pardon my language. Now I have to take it appart and check by myself.
@zooskifilms Ай бұрын
@MaxShpil - Yeah this is why I prefer to do this work myself. Dealers probably don’t want to quote all of the work they could do because the price would be exorbitant. That’s where KZfaq comes in!
@6806goats1 Жыл бұрын
Sir, you just sealed my fate as a perspective 1200 or 1250 owner. I've been looking at several bikes for ADV fun and this engine series is the only one that makes sense to own. While I'd like to have a 21" front wheel on my new to me 1200 GSA or 1250 GSA, being able to check valves and change plugs without removing a ton of body work is enough to sway my decision. Thanks pal, you just cost me a lot of money....but saved me a lot of grief in determining my next ride. Haha. Thanks so much, retirement just got better.
@zooskifilms Жыл бұрын
@6806goats1 - Haha, well I apologize for the $$ pain, and also welcome you to the GS community! Hopefully some of my how-to maintenance videos will save you some money. Love mine, wish I had more time to take her out more. But every ride is pure joy, and that you cannot put a price tag on. Curious what other bikes were on your radar?? Enjoy and ride safe, cheers!
@6806goats1 Жыл бұрын
@@zooskifilms KTM 1290 Adventure, Triumph Tiger 1200, Honda Africa Twin 1100, Yamaha Super Tenere, BMW F850 GS. Torn on the Honda as it does have the 21" front rim and reliability is up there. All of them except the GS have a lot of body work to remove just to get to the engine. Guess focusing on one point of maintenance is narrow minded but the boxer engine is something I've thought about for awhile. RT first back in 2011 (GTL the same year), GSA since test riding one in 2020. I'm a new off-road rider, slinging a GSA through the mountains has me concerned about dropping it. Guess I should think about personal safety as well. At 64, my ability to remain bullet proof is in question. d:0)>. Haven't ridden in the dirt since 1978 except for a short blast on a GSA and the Pan America. I know I should start out lighter with better advantages for success. Buying the GSA as a new first off-road bike might save me from several bike steps but how much damage will occur along the way. At 6'2", 280, I'm trying to convince myself I need to go big out of the gate...not sure how wise that is. The Honda AT isn't much lighter really but the 21" wheel "might" put things in my corner so to speak. Resale value after I put some time on it remains to be seen. 18 months or so out on this as I'm working in Kuwait for now. 2020 Harley Road Glide Limited with the 131 kit is my most recent 2 wheel fun. Scoots right along with 132rwhp, 144 rwtq but have decided that an off-road life for the beast isn't in the cards. Novel over, I tend to get long winded working solo at times and no one on my team cares for bikes. Tesla yes, gas power no. Anomaly of my age I guess and declining amounts of lead in my daily diet. I miss those years! Haaaa. Have fun.
@zooskifilms Жыл бұрын
@@6806goats1 - Ha! You're not the only one, I'm an IC engine guy for life! The 1200GS is quite heavy, adding /A adds even more. I've had to lift mine up off the ground a few times and it was a challenge! If you end up dropping it often you may regret buying it. I personally decided not to take it on anything more than gravel/fire roads because my off road chops aren't there. I ended up getting a KTM 690 Enduro for the rough stuff. I also looked at the Africa Twin, that would be the only alternative to the GSA. It was something about the boxer that had me lead in that direction. My original thought was to always take it in for service but then the cost and fact that I like to get greasy had me start doing everything myself. Anyway, sounds like you have some to think it through more. If it were me I would rent each bike and take it out on the knarlies and then decide. That being said I love my GSA and the sound it makes on every start up is a type of drug. Keep safe and would love to hear what you eventually go with. Keep in touch!
@AdamS-qo5gm 2 жыл бұрын
I've seen a bunch of different videos of this, most helpful, but yours has been the best by far. Thanks for that last bit of detail to do the job confidently. Cheers.
@zooskifilms 2 жыл бұрын
@Adam S - Thanks for the comment and for watching. If I can do it, you can do it! Thanks again!
@trevedmunds 25 күн бұрын
exceptionally awesome quality of video! man, you have a gift for both explaining things and the camera work. Cheers, my friend! Really love this video. Liked and subscribed.
@zooskifilms 24 күн бұрын
@revedmunds - Thank you very much for watching, commenting and the sub, it is very much appreciated! I wish I had more time to make videos, hope to be releasing some new ones this summer. Cheers!
@derekfranco2465 Жыл бұрын
What an awesome video and thank you. I've had multiple BMW and every time I've had valve clearance checks they always come back within tolerances. Quite a simple job to just check and thanks to BMW for easy access to the cylinder heads.
@zooskifilms Жыл бұрын
@derek franco - Thanks for watching and commenting! Yes, valve clearances are quite easy on this bike, for sure. I've heard people comment that clearances still in spec after 75k miles. I hope I'm so lucky! Thanks again!
@chrispack3131 2 жыл бұрын
I’ve just finished doing Valve clearance check on my Kawasaki GTR 1400 so as I was watching your video was thinking to myself how much easier the boxer engine is to work on. Love watching these type of videos & although I don’t own a BMW I thank you for your time & effort in bring these DIY type videos for those who do!
@zooskifilms 2 жыл бұрын
@Chris Pack - Well, thank you for the comment and for watching. I'm also a big fan of watching videos on all makes and models of moto bikes. The GTR 1400 looks like a great long haul bike. Ride safe!
@valentinloginoff Жыл бұрын
Hell, it is most worst valve clearance adjustment design... Old style with adjusting bolt was better. Author made great job. My respect!
@zooskifilms Жыл бұрын
@Valentin loginov - Yes, I also have an R100/7 with the adjustment bolt and locking nut. Much easier, for sure. Thanks for watching and commenting!
@TheSilmarallion 3 жыл бұрын
Thanks, this was the best I have seen and the explanation to calculate the shim size was easy and on point.
@zooskifilms 3 жыл бұрын
@TheSilmarallion - Thanks for the comment, glad to hear the calculation made sense. I think having some visual helps as well, at least for me. Thanks again!
@tigerplumber 2 жыл бұрын
Top notch video. Very clear and concise info. Great production quality too 👍
@zooskifilms 2 жыл бұрын
@tigerplumber - Thanks for the comment and for watching. Much appreciated!
@jimwms1able 2 жыл бұрын
Just did my first valve clearance test today. This video was a huge help! Easy peasy…. Thank you.
@zooskifilms 2 жыл бұрын
@J W - Glad the video helped, and thanks for the comment!
@rsbharley4766 2 жыл бұрын
Excellent step-by- step how to. Thanks for taking the time to share. Cheers
@zooskifilms 2 жыл бұрын
@RSB Harley - Thanks for the comment and for watching, it is appreciated!
@davidllewellyn6946 2 жыл бұрын
I'm glad there's guys like you that go the extra mile to make videos like this. Outstanding video and the torque specs really help! Thanks so much, I'm planning to check my valves this weekend. Hopefully I don't need shims, but if I do, now I know what to do.
@zooskifilms 2 жыл бұрын
@David Llewellyn - Thanks for the comment and for watching! It's great to hear these comments, keeps me motivated to do more. Thanks again!
@davidllewellyn6946 2 жыл бұрын
@@zooskifilms Well I checked my valves and this video made it super easy. it didn't take me 30 minutes. Thanks again!
@zooskifilms 2 жыл бұрын
@@davidllewellyn6946 - Hey, great to hear! Life is kinda cool when things work out. Working on my next set of videos: clutch fluid flush/bleed and removing the starter motor. These videos almost kicked my arse, so glad to have the principal filming done without fail. Now to final editing. Cheers!
@markosrides 3 жыл бұрын
I did this on my '14 GS just this weekend, and you are absolutely correct sir, there is no good video on this subject on the whole YT! Until now that is. :) Great work, you've earned yourself a new sub!
@zooskifilms 3 жыл бұрын
@Marko Somborac - Thanks for the comment and becoming a subscriber, it is appreciated! Working on a coolant flush video now, should be released this weekend. Thanks again!
@markh3629 Жыл бұрын
Thanks for the well produced and detailed video. Great commitment to pull cams and shims from both sides when you didn't need to. From my experience, I offer some comments on the content: - Rather than just cardboard, I've found that a container to catch the oil is required if you don't want it running over the garage floor. The volume can be reduced prior to putting the bike up on the centre stand by leaning it over to one side for a bit, then the other side. But there's still more than can comfortably be caught by a sheet of cardboard. - It is not necessary to remove the crankshaft position inspection hole plug. The cylinder will be at TDC when the inlet cam is pointing upwards and outwards and the flats of the two cams are aligned. The plug only needs to be removed if the crankshaft is to be locked in place for some reason (not necessary for this procedure). - I found it unnecessary to mark the cam and drive gears with paint. If a little tension is maintained by hand on the the large drive sprocket (keeping the top side of the cam timing chain firm) then there's only one position the gears will fit back in while achieving alignment of the flats on the two cams (making sure, of course, that you don't place either or both cams in upside down!). - It's actually counterproductive to remove the cam chain tensioner unless it is to be temporarily replaced with the mechanical tensioning tool (BMW special tool). Even though only the spring pressure will be present (i.e. no hydraulic pressure) its presence will reduce the propensity for the chain pulley to move from the TDC position. Also, the zip tie is unnecessary as the cam chain doesn't move significantly even with the tensioner removed. Some general comments on the process: - An aftermarket 8.90mm shim kit should mean you have sufficient shims on hand to do the job without having to visit your dealer once or twice part way through. The Wiseco one though has increments of 0.04mm compared to BMW's range of 0.02mm. I have found it is sufficient, however, to adjust mine back to the lower end of the allowable range, making the engine a little quieter. - To avoid risk of any confusion, I changed shims one at a time rather than pull all four out at once. - From my experience, the clearances open up a little from new and then stabilise. Adjusting them at say 40,000km would likely be sufficient for life, unless you ride frequently in the upper rev ranges. Thaks again Mark
@zooskifilms Жыл бұрын
@Mark H - Thanks for the comment and suggestions (and watching), it is appreciated! Especially the one on the cam chain tensioner. I wanted to check operation while I had everything apart, probably would be best to put it right back in after checking. Thanks again for the feedback! Cheers.
@someguy5035 Жыл бұрын
Fantastic video. Referenced, torque specs, explanations, examples. No extra nonsense.
@zooskifilms Жыл бұрын
@Some Guy - Thanks for watching and the comment!
@jezwinters1574 2 жыл бұрын
Legendary video... Thanks so much for taking the time to put this together, very confident Incan tackle this thanks to your clear and detailed guidance 👍
@zooskifilms 2 жыл бұрын
@Jez Winters - Thanks for the comment and for watching, it is much appreciated! Definitely something you can do yourself. Take it nice and easy! Cheers!
@jeantitus9600 3 жыл бұрын
I really love your video. Thank you very much. Precise, clear and well explained
@zooskifilms 3 жыл бұрын
@Jean Titus - Thank you for watching and for the comment, glad to hear you found it useful!
@vincepalaa 2 ай бұрын
Fantastic video. Planning on picking up a used 1250GS and this is on the list. Thank you!
@zooskifilms 2 ай бұрын
@vincepalaa - Thanks for watching and for the comment, much appreciated. Enjoy your 1250GS and ride safe!
@Speido307 2 жыл бұрын
Thank you for sharing! always enjoy learning, thank you!
@zooskifilms 2 жыл бұрын
@James Espedido - My pleasure, hope the video helped! Thanks for watching and commenting!
@davidhuot2867 2 жыл бұрын
wow , what a great video, never seems something so well explaned, many thanks !!!
@zooskifilms 2 жыл бұрын
@David Huot - Thanks for the comment and for watching. Sorry for not responding earlier. Fighting that crazy bug for the last month. Cheers!
@timtrescowthick6131 2 жыл бұрын
Great video, much better than a workshop manual, thank you
@zooskifilms 2 жыл бұрын
@T@UCT3vtVL8ImSkC_JI0ji1iPQ - Thanks for the comment and for watching!
@stewtaylor6000 Жыл бұрын
Thanks. Just used your video to do my first valve clearance check. Never felt confident enough before. Your video was excellent and having the torque settings saved a lot of time.
@zooskifilms Жыл бұрын
@Stew Taylor - Hey, thanks for watching and for the comment. I appreciate the feedback either way. But always nice to hear my video helped someone out. God knows other channel's videos have helped me out in the past. I just make the videos I like to watch (details, details, details!!). Cheers!
@louisgara8754 3 жыл бұрын
Well done video. Thanks for making this. I bought the tools and will be doing the valve clearance and the camshaft timing jobs in ~3,000 miles.
@zooskifilms 3 жыл бұрын
@Louis Gara - Thanks for the comment, and much success with the valve clearance and camshaft timing job!
@motocomfort_de 2 жыл бұрын
Great video!!! I was looking for a vid like this for a long time. I've checked the valve clearence only on air cooled boxers like my R1100S before. That's quite easy. With your video, I dared to do so on my water cooled 2017 GS ADV. No problems, everything went smoothly. Thank you so much!!! Bernd from Germany 🙂
@zooskifilms 2 жыл бұрын
@motocomfort de - Greetings to you and Germany! Thanks for the comment and for watching! I make the videos I want to see, lot's of them out there but not always with the level of detail I'm looking for. Glad too hear everything went smoothly on your 2017 GS ADV. I also have an air cooled 1977 R100/7, adjusting the valves are much easier there as well. Thanks again and ride safe.
@motocomfort_de 2 жыл бұрын
@@zooskifilms Would you please tell me the brand and the name of the marker pen with its fantastic signal color? I haven't found it in the web. Perhaps I was searching with the wrong keywords.
@zooskifilms 2 жыл бұрын
@@motocomfort_de - Sure, the brand is Craft Smart. It’s an oil based paint pen. I have several of them, they work great. I bought them at an arts and craft store here. Let me know if you need anything else. Cheers!
@motocomfort_de 2 жыл бұрын
@@zooskifilms Great! The pens are available in Europe. I start with yellow, green and red. 9 bucks for 3 pens is a good offer for this high quality. Thanks a lot! 👍
@zooskifilms 2 жыл бұрын
@@motocomfort_de - Excellent, good to hear! I just added the pen brand and details into the Description for others to see as well.Thanks!
@johnnymac8179 Жыл бұрын
Thanks for paying attention to detail! Most excellent video. Top notch! Cheers from Montana!
@zooskifilms Жыл бұрын
@Johnny Mac - You bet! I make the videos I want to see. And I need details! I try not to assume anything. Even then at times I realize I may have missed something after publishing the video. Hopefully each subsequent video is better than the previous. Hope all is well in Montana, plan on traveling through there on my way to Deadhorse…..some day!
@DNL1200GSA 2 жыл бұрын
Excellent video! Last service I did on the bike, I was too tentative to give this a crack. Not after watching this detailed, and well explained tutorial. Five ⭐️ to you man!
@zooskifilms 2 жыл бұрын
@DNL1200GSA - Thanks for the comment and watching! Yes, certainly understand the hesitance, but take your time, it's not too difficult, especially if you don't need to change any shims. Thanks again and happy wrenching!
@MRGS48 Жыл бұрын
Dealer wants around $1200 without possible adjustment of valves including a full system brake bleed, FD inspection/lube changing oil there as well. Just the tools alone will get me going and get paid by me doing all the work… Even though I have a 1250 GS. Thank you so much!!! Definately subbing
@zooskifilms Жыл бұрын
@MR. GS-48 - Thanks for watching and subbing! Glad to hear these videos are helping. Nothing against dealer service teams but when I do my own work I know exactly what was done. I still haven’t found the line of what service work I would take in to the dealer (except warranty or recalls) vs doing myself. Not only do you save money but the there’s a level of personal gratification. Thanks again and wrench on!
@MRGS48 Жыл бұрын
@@zooskifilms I ordered some of the parts needed for the job and will post a video of me doing the actual work😃 Dealer is definitely recall work plus ABS flush cause I care about my loved ones🤣🤣🤣
@zooskifilms Жыл бұрын
@@MRGS48 - Haha, understood! Just subscribed to your channel so look forward to your video!👍
@MRGS48 Жыл бұрын
@@zooskifilms oh thank you much appreciate it!
@zooskifilms Жыл бұрын
@@MRGS48 ✌
@RumorHazi 5 ай бұрын
Incredible video series! Professionally done and, complete and very easy to follow!! Thanks very much for making them! I’ve watched a bunch of them but most always had gaps leaving some “mysteries” for us novice mechanics.
@zooskifilms 5 ай бұрын
@RumorHazi - Hey thank you very much for the comment and for watching, it is appreciated and keeps me going! I wish I had time to publish more videos, lot's on the to-do list. And that's my schtick, to make detailed videos trying to not assume any step is known. Even then, I find I could add in a little more detail. Thanks again and happy wrenching!
@DanPaulDrums Жыл бұрын
You're doing God's work
@zooskifilms Жыл бұрын
@Dan Paul - Haha, what a great compliment, thanks for that. Now the pressure is on! And great chops on the drums. Just sold off my old set from the ole "Beat on the Brat" days. Cheers!
@ConstantKouakou 3 жыл бұрын
Your video is so clear with great quality presentation . Thanks sharing and have great succes.
@zooskifilms 3 жыл бұрын
@Constant Kouakou - Thank you for the comment for watching, glad you enjoyed it!
@WoodNotts 7 ай бұрын
Thanks for making this video, I’m going to be servicing my bike from now on and the next service will need the valve clearances checking and possibly adjusting and this video has given me more confidence in doing it so thanks very much👍👍
@zooskifilms 6 ай бұрын
@WoodNotts - Hey my pleasure, I’m glad to hear the video will be helpful. You can do it, take your time, step by step, and you’ll be done in no time. Happy wrenching and ride safe!
@BikesCameraAdventure 2 жыл бұрын
Fantastic production on this! I just jumped from the 650 to a 1250 and starting my research on adjusting the 1250 valves. Not a lot out there yet so I figured I brush up on the 1200 lol.
@zooskifilms 2 жыл бұрын
@Bikes Camera Adventure - Yeah, I had a discussion with someone and they commented that the process would be the same with the variable cams since the valves clearances are checked at TDC and the cam lobe is not pushing against the valve. I'm not 100% sure of that, but seems to make sense. Good luck and enjoy the R1250!
@marchaemmerling6497 3 жыл бұрын
Thank you that video is done great and took care of all details to be known to do your valve clearance thanks again for posting it
@zooskifilms 3 жыл бұрын
@Marc Haemmerling - No.....thank you!
@mototakahe836 3 жыл бұрын
Yep great video you have the patience to film it. I have done it but no video, did not feel I could do a good enough video.
@zooskifilms 3 жыл бұрын
@Moto Takahe - Thanks for the comment. Filming this type of job adds another level of stress but I took my time and didn’t have any time constraints so that helped. There are other good videos out there on the subject but this is the one I wanted to see. Thanks again!
@rodmitchell8064 2 жыл бұрын
Great video except for one very important error, I learned in trade school many years ago,never use a magnet to pull out the shims, (or on any internal parts exposed to engine oil) now you’ve quite possibly magnetized the shim and it will attract ferrous particles , instead, use the smallest valve lapping suction tool to pull out shims.
@motocomfort_de 2 жыл бұрын
You can easily demagnetize it with a cheap tool. Check amazon for a dismagnetizer.
@zooskifilms 2 жыл бұрын
@Rod Mitchell - Yes, interesting, heard that comment a few times. The Haynes manual mentions using a magnet to pull those shims off. Anyway, duly noted and thanks for the comment!
@zooskifilms 2 жыл бұрын
@@motocomfort_de - Thanks for the information!
@rodmitchell8064 2 жыл бұрын
Your very welcome,Cheers🙂
@zooskifilms 2 жыл бұрын
@@rodmitchell8064 👍
@mojah1 3 жыл бұрын
A pleasure as always, thanks for sharing.
@zooskifilms 3 жыл бұрын
@mojah1 - Hope you found it useful. Thanks for watching and for the comment!
@user-nd7qh9pn3w 2 жыл бұрын
아주 최고의 영상이네요. 초보자도 쉽게 이해할 수 있는 동영상이었습니다. 구독하겠습니다.
@zooskifilms 2 жыл бұрын
@타기 - 좋은 말씀과 구독 정말 감사합니다. 감사합니다!
@giacomino3164 2 жыл бұрын
Complimenti davvero,uno dei migliori tutorial sulla regolazione gioco valvole
@zooskifilms 2 жыл бұрын
@Giacomino - Grazie per il commento e per la visione!
@wolfgangrampitsch1378 2 жыл бұрын
Very easy. You have explained it very well. Professional
@zooskifilms 2 жыл бұрын
@wolfgang rampitsch - Thank you, appreciate the comment! And for watching! Cheers.
@TerryODell-zq9nz Жыл бұрын
Thank you. Really a great video. The last valve clearance video I watched was some Russian guy (speaking Russian) explaining the procedure. He kind of lost me on the valve shim calculation portion on the video. Needless to say, I preferred your explanation!
@zooskifilms Жыл бұрын
@Terry O’Dell - LOL, not sure I saw that other video, but I have seen some others that didn’t include enough detail for me. Anyway, thanks for watching and for the comment! Ride safe.
@daniellane5483 2 жыл бұрын
Great job brother, thank you for sharing. Was mesmerising watching the shims go in and get a nice coating of oil and then those sweet clicks from the torque wrench , very thorough and satisfying to watch👍
@zooskifilms 2 жыл бұрын
@Daniel Lane - Thanks for your comments brother! Glad to hear you enjoyed it. These comments keep me going. Thanks again!
@daniellane5483 2 жыл бұрын
Yes please do keep them coming and thanks for replying mate 👍 Actually write you're at it, I was looking for r1250r valve vids but couldn't find any, Mary I ask... would the 1250 engine be much different than the 1200? Also would you know where I could find a 1250r workshop manual? Have been searching but no luck as of yet. Thanks in advance mate🙏
@zooskifilms 2 жыл бұрын
@@daniellane5483 - I don't think the valve check differs from the 1200GS, even though the 1250 has a shift cam. When checking the valve clearances the piston is at TDC and there's no pressure on the valve. The valve clearance spec, I assume, is one value, which also indicate the process is the same. I could only find a service manual on eBay, cannot attest to it's quality, but you can check it out here: www.ebay.com/itm/403308426637. I see Haynes hasn't published one yet. Hope this helps. Cheers!
@daniellane5483 2 жыл бұрын
Thank you very much, that's very kind of you, God Bless🙏
@wireedm1 2 жыл бұрын
Great video, thanks for taking the time to post!
@zooskifilms 2 жыл бұрын
@wireedm1 - Thanks for your comment and for watching!
@nsramage2410 2 жыл бұрын
Thank you sir. So few blogs on boxers online. Sooo good for my r1200r thanks.
@zooskifilms 2 жыл бұрын
@ns ramage - No sir, thank you for watching and for the comment, much appreciated!
@VolodymyrPavlyuk 3 жыл бұрын
With the help of your video I've just finished valve clearance check, and everything went smoothly. Thank you! My 2016 R1200GS has 80000 on the clock and valves within the spec - I'm pretty happy that adjustment won't be needed for a while.
@zooskifilms 3 жыл бұрын
@Volodymyr Pavlyuk - Wow! Good to hear, I hope I see the same thing at 80,000 (km or miles). Cheers!
@hero2three 2 жыл бұрын
I have a '16 GSA as well, but only 40k miles. I'm looking forward to the the next 40,000.
@zooskifilms 2 жыл бұрын
@@hero2three - You guys are way ahead of me! Looking forward to the next 65,000!
@tonybolder6704 2 жыл бұрын
Fantastic video best one on here for shim calcs and changing...cheers!
@zooskifilms 2 жыл бұрын
@Tony Bolder - Thanks for the comment and for watching Tony, it is appreciated! Cheers!
@pyernaux1 3 жыл бұрын
la meilleure vidéo sur le sujet
@zooskifilms 3 жыл бұрын
@Pierre Yernaux - Merci beaucoup!
@ktm2Tordie 3 жыл бұрын
Great video! Saved me some dough. Thanks for posting!
@zooskifilms 3 жыл бұрын
@Bruce Taylor - Excellent! That’s why we do these videos. Now you can buy some farkle instead. Cheers!
@jaycourant5394 22 күн бұрын
Really excellent video, thank you!!!
@zooskifilms 22 күн бұрын
@jaycourant5394 - Hey, thank you for watching and commenting, it is appreciated!
@PWarren4 3 жыл бұрын
Dude - most excellent video!
@zooskifilms 3 жыл бұрын
@Preston Warren - Thanks for watching and for the comment!
@korayerhan3520 Жыл бұрын
Perfect! Thanks for the video!
@zooskifilms Жыл бұрын
@Koray Erhan - You bet! Hope the video was helpful! Cheers!
@rahtol1147 2 жыл бұрын
Great Video, excellently explained with details like torque power and order of screwing, good camera position and light, very helpful, have the same model, Geetings
@zooskifilms 2 жыл бұрын
@Rahtol - Thanks for the comment and for watching! It is appreciated. Ride safe!
@edmitchell784 2 жыл бұрын
This is an excellent video your other videos are as well. Thanks
@zooskifilms 2 жыл бұрын
@Ed Mitchell - Thanks Ed, much appreciated!
@jacobzimmerman3330 2 жыл бұрын
Excellent video. Thank you for this.
@zooskifilms 2 жыл бұрын
@Jacob Zimmerman - thanks for the comment and for watching!
@diggmo Жыл бұрын
Excellent info... thank you!
@zooskifilms Жыл бұрын
@Mark Locke - Thank you, much appreciated!
@czrlito 2 жыл бұрын
Thank you very much, i am now confident to do it myself
@zooskifilms 2 жыл бұрын
@czrlito - Yes, you can do it! Wishing you success! Thank you!
@davidevans7350 2 жыл бұрын
Awesome video. I am mechanically challenged but dumb enough to try anything. I have the confidence to do this task now. Keep up the good work. You are my sensei for my GS maintenance. Glad you beat Covid. Best wishes.
@zooskifilms 2 жыл бұрын
@David Evans - Konichiwa! Thanks for the comment and wishes! Glad to still be here on this planet, what a crazy couple of years it's been. Yes, you can definitely do this, just take your time and enjoy a nice brew. Thanks again and stay safe!
@davidevans7350 2 жыл бұрын
@@zooskifilms Got one side done and it wasn't too bad. All the references you made are amazing. I had to go back and re-watch the video a couple of times but got it figured out. The worst part of the job was getting my engine crash bar bolts back in .One side is now held on with 7 bolts instead of 8. Maybe I'll have more patience at the 24k mile check. I finally had to just loosen them due to one being crazy tight and was able to remove the valve cover with them in place. If I had to make a living as a mechanic, I'd be a lot thinner. Thanks again for the video. Damned impressive piece of work.
@zooskifilms 2 жыл бұрын
@@davidevans7350 - Haha, ok, good to hear. By the way, which bolt for the crash bar did not go back in? I did find I needed to keep all of them all loose until all were threaded in a few turns, then turn them in all the way. And yes, patience goes a long way when doing this maintenance, God knows I had to walk away for a few minutes to calm down on several occasions! Anyway, great to hear the video helped!
@daveo9844 2 жыл бұрын
Best I’ve seen 😎. Thanks from Oz 🇦🇺
@zooskifilms 2 жыл бұрын
@Dave O - Hey, thanks for the nice comment and for watching!
@TZvd 3 жыл бұрын
Thanx. Greetings from Croatia
@zooskifilms 3 жыл бұрын
@T Z - Thanks for watching, and hope all is well in Croatia!
@blvkcerasus5121 2 жыл бұрын
Great video man🤙🏼🤙🏼🤙🏼
@zooskifilms 2 жыл бұрын
@blvkcerasus - Thanks for the comment and for watching!
@jimmyworks5965 3 жыл бұрын
It was very very nice video I ever seen before. Thanks very much :)
@zooskifilms 3 жыл бұрын
@JIMMY WORKS - Thank you for the comment, it is appreciated!
@mikescott9213 2 жыл бұрын
Idk why I watched this I don't own a bmw gs. I do want one though. Great video
@zooskifilms Жыл бұрын
@Mike Scott - Well I appreciate you watching! When you do pick up your BMW GS you'll be ready to perform this job. Thanks again for watching and commenting!
@adep6189 Жыл бұрын
Brilliant, really enjoyed. I have ,been riding bikes for year's, but just got my first bm, so now I know 🤠 ... have liked sub & shared , thxs so much 👍 a grateful old bikers in London ☺
@zooskifilms Жыл бұрын
@Ade - Thanks for the joining my community. Hope you enjoyed the video. And your first BMW. Have to say I love those boxers. Hope you get lots of miles and time in. Of course nothing better than grabbing an ale and tinkering with the bike. Cheers!
@ohdirtracer 2 жыл бұрын
Excellent video sir!
@zooskifilms 2 жыл бұрын
@TwoWheels Forever - Thanks for the comment and for watching!
@seanmortazyt Жыл бұрын
fantastic content, and excellent presentation 👏👏👏
@zooskifilms Жыл бұрын
@sean mortaz - Thank you for watching and for the comment! 👍
@dirkdemesmaeker1001 2 жыл бұрын
Great video! Great help! Thanks a lot!
@zooskifilms 2 жыл бұрын
@Dirk Demesmaeker - Thank you Dirk, your comment is appreciated! Cheers!
@ragit6 3 жыл бұрын
great video many thanks for posting..
@zooskifilms 3 жыл бұрын
@ragit6 - Glad to hear you enjoyed it, and thanks for the comment!
@user-wd2wm6xv4j Жыл бұрын
Great video. Thanks!!!
@zooskifilms Жыл бұрын
@모타키드 - Thank you, much appreciated!👍
@Lawman-196 3 жыл бұрын
Awesome vid! 👍👍👍
@zooskifilms 3 жыл бұрын
@Lawman FL - Thanks for the comment for watching, it is appreciated!
@swigthis7457 2 жыл бұрын
Great video! Thank you!
@zooskifilms 2 жыл бұрын
@ Swig This - Thanks for the comment and for watching. Much appreciated!
@jf6487 2 жыл бұрын
Excellent video.
@zooskifilms 2 жыл бұрын
@J F - Thanks for the comment and for watching, appreciate it!
@charlesmize3941 2 жыл бұрын
By far the BEST video I've ever watched for any maintenance on a BMW R 1200GS LC. Wish I would have seen this when I owned one. Now I have a R 1250 GS, any chance we could see a video on value check on that engine?
@zooskifilms 2 жыл бұрын
@Charles Mize - Appreciate you watching and commenting! I've received a few requests for a valve check on a R1250 GS, but unfortunately I don't have access to one, otherwise I'd be happy to put a video together. I don't believe it's much different, since the cam lobes are on the flat side when checking the clearance, so the process should be the same. Don't take my word for it though, I would confirm this first.
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