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VW Golf 2.0TDi -- EGR Removal, Clean & Refit
I had an oil leak between my EGR valve and the anti shudder valve in the intake. I remove both components, clean, replace gaskets and refit.
It's quite a fiddly job but can be done with some patience.
If you're planning to do the same you will need:
Tripple square / spline socket set (EGR pipe)
Torx socket set(EGR valve)
Hex socket set (Intake removal)
3/8" ratchet & extensions (EGR valve)
3/8" wobble joint (EGR valve)
Philips screwdriver (Intake removal)
Flat screwdriver (Wiring clips)
Torque wrench (EGR valve)
Pliers (Intake removal)
7mm socket (Boost hose)
Torque settings:
EGR to intake manifold (8 Nm)
Anti-Shudder valve to EGR (10 Nm)
EGR pipe to EGR (20 Nm)
Parts used & Affiliate Links:
EGR to intake manifold gasket - 03G 131 547 C
ebay.us/459qEW
Anti shudder to EGR valve - 03L 131 547 B (Elring 006.070)
ebay.us/c8583Q
EGR pipe to EGR - 069 131 547 D (Elring 729.970)
ebay.us/c8583Q
EGR restrictor plate
ebay.us/J6s4O8