What is Aluminium Anodizing and How Does It Work | Anodizing Process Overview

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Hydro

Hydro

3 жыл бұрын

Anodizing is an electrochemical process which converts the surface of the metal into a long-lasting, high performance aluminum oxide finish.
This protective finish makes it very hard and durable, and enhances its resistance to corrosion.
The anodizing process is, in simplified terms, the highly controlled enhancement of a phenomenon that already occurs naturally - oxidation.
Aluminium is well-suited to anodizing, making it one of the most respected and commonly used materials for consumer, commercial and industrial products in comparison to other metals.
Other nonferrous metals, such as magnesium and titanium, can be anodized, but the composition of aluminium makes it ideally suited to the process.
The unique anodized finish is the only one in the metals industry that satisfies each of the factors that must be considered when selecting a high-performance aluminum finish that is required for luxury items and interior design such as loud speakers, lighting, electronics, watches and trays.
ALUMINIUM ANODIZING
Anodizing is an electrochemical process which converts the surface of the metal into a long-lasting, high performance aluminum oxide finish. Because it is integrated into the metal rather than just applied to the surface, it cannot peel or chip. This protective finish makes it very hard and durable, and enhances its resistance to corrosion. Depending on the process, the anodized finish is the second-hardest substance known to man, exceeded only by the diamond.
The anodizing process is, in simplified terms, the highly controlled enhancement of a phenomenon that already occurs naturally: oxidation. The aluminium is immersed in an acid electrolyte solution through which attached electrodes pass an electric current at very low temperatures. The result is a high-performance, hardcoat surface. However, the metal remains porous so it can be colored and sealed, or undergo additional processing, if desired.
BENEFITS OF ANODIZING ALUMINIUM
Aluminium anodizing creates an extremely hard surface that can withstand extreme wear and tear. This includes industries such as military and defense, construction, applications such as elevator doors and escalators, and even home cookware. The primary benefits of anodizing aluminium include:
DURABILITY
- The finished product will enjoy a long lifespan and require little maintenance
- Stable color
- Anodizing dyes seep into the metal, making them very stable. Anodized aluminium maintains its color in spite of exposure to UV rays. It will not flake, peel or chip, and extrusions will look factory new for years.
INTERESTED IN MATERIAL PROPERTIES?
Read more about what you should know about anodizing: www.shapesbyhydro.com/en/mate...
INTERESTED I MANUFACTURING?
Read more about what you need to know about hard anodizing:
www.shapesbyhydro.com/en/manu...
GET IN TOUCH?
We have presence all around the world, such as in Portland, Oregon, USA.
Hydro's Extrusion plant in Portland, Oregon, USA provides extrusion, machining, fabrication, and finishing services. Hydro Portland also provides in-house painting and anodizing services: www.hydro.com/en-NO/about-hyd...
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Hydro - the energy and aluminium company
Hydro is a leading industrial company that builds businesses and partnerships for a more sustainable future. We develop industries that matter to people and society.
Read more about Hydro here: www.hydro.com/en-NO/about-hydro/
Since 1905, Hydro has turned natural resources into valuable products for people and businesses, creating a safe and secure workplace for our 34,000 employees in more than 140 locations and 40 countries.
Read more about Hydro's strategy here: www.hydro.com/en-NO/about-hyd...
Today, we own and operate various businesses and have investments with a base in sustainable industries. Hydro is through its businesses present in a broad range of market segments for aluminium, energy, metal recycling, renewables and batteries, offering a unique wealth of knowledge and competence.
Hydro is committed to leading the way towards a more sustainable future, creating more viable societies by developing natural resources into products and solutions in innovative and efficient ways.
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Пікірлер: 96
@chrise202
@chrise202 Жыл бұрын
Beautifully explained. Not just the "How", but also the WHY for each phase! Thank you
@parthkhanayat9927
@parthkhanayat9927 2 жыл бұрын
Thank you so much for explaining this so clearly with real visuals
@yosefebarnabasdaka5413
@yosefebarnabasdaka5413 Жыл бұрын
Awesome video. Precise, Clear with real visual making it easier to follow and understand. Well done.
@aimendhairi9408
@aimendhairi9408 2 жыл бұрын
Great report with a very clear explanation, thank you!
@montem329
@montem329 Жыл бұрын
Very well done. I thorough enjoyed this video and your explanation.
@robi4387
@robi4387 Жыл бұрын
Anodising is an electro chemical process It will not chip or peel (but doesn't last forever does it! Anodising does not resist salty water like in my dishwasher or the sea or sea air.) Anodising is carried out in a sulphuric acid bath, a cathode is mounted to the inside Aluminium acts as anode Loaded on carrier racks - Anodising is a highly controlled form of oxidation. There are 5 stages (8 really counting the rinsing!) 1 Cleaning to remove grease in an alkali bath, and rinse 2 Etching with caustic or acid bath, and rinse (called: de-smutting) 3 Anodising - current releases the oxygen which grows the anodised layer out of the surface - this generates a lot of heat and the electrolyte must be cooled to maintain the correct temperature. Time in the bath regulates the thickness. Following this the anodised product is rinsed in de-ionised water to remove all minerals that could produce spotting in the final steps 4 Colouring. The newly created anodised surface is porous! And dies or pigments can be introduced. 5 Sealing. Finally, the pores must be sealed using a nickel acetate.
@tekingunce3315
@tekingunce3315 5 ай бұрын
Thank you
@ibrahimghaddar3592
@ibrahimghaddar3592 18 күн бұрын
Why we introduce porous to color the aluminum
@kentwhoo
@kentwhoo Жыл бұрын
Great content. Clean & concise. Beauty 💯👌🤙
@jeremyk7748
@jeremyk7748 Жыл бұрын
Awesome Video. Its always good to see Anodizing from start to finish. Grip6 has Buckles and Belts that are Anodized.
@simoelaluminium5286
@simoelaluminium5286 2 жыл бұрын
I keep watching your videos
@derekasomani4838
@derekasomani4838 2 күн бұрын
Good content to help us visualise and appreciate the process ..
@BarryMikokinju
@BarryMikokinju 11 ай бұрын
This is amazing, thank you for sharing
@azphatt5167
@azphatt5167 2 жыл бұрын
I do this for a living in but on a smaller scale. Crazy seeing parts that large being anodized.
@adityaniyogi330
@adityaniyogi330 2 жыл бұрын
What do you do?
@maxtew6521
@maxtew6521 2 жыл бұрын
I know. Their hoists and tanks are huge. Our operation is something I'm proud of, this is on another level though.
@shoe4872
@shoe4872 2 жыл бұрын
@@adityaniyogi330 anodizing but on a smaller scale
@michaelkelly4055
@michaelkelly4055 Жыл бұрын
Yeah, Me too.Ours are only 11 ft. Tanks.
@DavidWilliams-bu8xt
@DavidWilliams-bu8xt Жыл бұрын
I think I work at the place in this video….
@surendersingal2192
@surendersingal2192 10 ай бұрын
Thank you for this interesting industrial steps in anodizing. Coloring seem to give very likable appearance. In
@kenw8875
@kenw8875 Жыл бұрын
great content! any Anodizing process that would basically make the substrate Non-Magnetic? in other words, any “Type IV” version that when applied prevents Al-vs-Al interface from conducting electricity?
@ticianotc
@ticianotc Жыл бұрын
Awesome vid
@tiyajain6936
@tiyajain6936 Жыл бұрын
Thank you so much!
@maradecarvalhocookingchannel
@maradecarvalhocookingchannel Жыл бұрын
Thanks for coming to Brazil and contaminating our rivers. Nice and clean!
@alkaufenberg
@alkaufenberg Ай бұрын
What is the purpose of the copper strap running the length of the workbar? Does this improve end to end color variation?
@nhienphan3606
@nhienphan3606 2 жыл бұрын
Please tell me the anode mode: NaOH concentration, Temperature, H2SO4 concentration and current density. Thank you!
@rahulrk7567
@rahulrk7567 2 жыл бұрын
Very nice
@iamgroot4080
@iamgroot4080 5 ай бұрын
I'm loving it
@PooleySteen
@PooleySteen Жыл бұрын
Typically, what types of quality control methods of chemical analysis of the bath are used to optimise the process?
@rahulvijuda3266
@rahulvijuda3266 2 жыл бұрын
Hello thank you for explaining in depth, please guide how to test anodized thickness.
@maxtew6521
@maxtew6521 2 жыл бұрын
There's a meter we use at work. I'll check and message back when I get the name of it tomorrow.
@sandeshrajput2078
@sandeshrajput2078 2 жыл бұрын
We use DFT Meter ( eddy current based) for anodizing thickness cheking..
@ace6001
@ace6001 2 жыл бұрын
Micron meter
@sebastianpinto347
@sebastianpinto347 2 жыл бұрын
@@ace6001 it's called permascope
@sheelas8690
@sheelas8690 2 жыл бұрын
Thank you so much uk based company
@tuluscinaga1117
@tuluscinaga1117 Жыл бұрын
Numpang tanya dong kalau di panel calering alaram nya kabel regulator salah Itu kira2 dmna nya ya Tolong pencerahan nya
@jamietrippy3046
@jamietrippy3046 Жыл бұрын
I’m an anodizing Team leader and this line compared to our line is small we produce 120,000 pounds of metal a day between 2 shifts.
@Alan-qe2jg
@Alan-qe2jg 11 ай бұрын
How can i contact you?
@workingTchr
@workingTchr 2 жыл бұрын
I worked for a small company that did anodizing --usually a black color. Sometimes if there was a missed spot o a part, the owner would get out the spray paint and touch it up!
@timcheou5649
@timcheou5649 2 жыл бұрын
This is not suppose to happen, why do you guys get spot? Bad water?
@workingTchr
@workingTchr 2 жыл бұрын
@@timcheou5649 I'm not sure. Perhaps the surface that was being held by the clip prevented contact with the anodizing solution.
@sebastianpinto347
@sebastianpinto347 2 жыл бұрын
@@timcheou5649 it's due to air trapped under the aluminum sections while in tank. Jig the sections at a good slope and see.
@michaelkelly4055
@michaelkelly4055 Жыл бұрын
@@sebastianpinto347 Catching a bubble We call it.
@ofonwilliam
@ofonwilliam 6 ай бұрын
The final thickness becoming 2X that of the base metal after anodizing, is it a standard value Or it varies?
@tasleemkhan9567
@tasleemkhan9567 3 жыл бұрын
Good
@balajiks1525
@balajiks1525 2 жыл бұрын
How to do bright anodizing process
@user-zo1by9wt3p
@user-zo1by9wt3p 4 ай бұрын
After this we are sticking stickers on it and while removing glue remain on the section. what will be the solution . Please if possible please reply
@rashidmohamed50
@rashidmohamed50 2 жыл бұрын
Hi there. Love your work. I have a question regarding aluminum oxide. What chemicals or oxides can reduce aluminum oxide melting point if you heat them together in a crucible in a furnace? I know this auestion is not in par with the video above but I dont have your email address. I will appreciate your feedback
@maryamhafeez6113
@maryamhafeez6113 Жыл бұрын
Cryolite - Na3AlF6 - That's why we use it as an additive in Hall-Beroult process
@gsc01972
@gsc01972 3 жыл бұрын
No wonder I can't get my aluminum side back to factory finish...latex, acrylic and enamel paints don't produce this kind of finishes...
@Cannibaltron
@Cannibaltron Жыл бұрын
Is the surface hardness like that of corundum (Al2O3)?
@CandyHam
@CandyHam Жыл бұрын
yes, like that or sapphire
@6286justin
@6286justin Жыл бұрын
I do this for a living. 5+yrs and we do this on an even slightly larger scale with tanks twice that size. I feel bad for the people that had to clamp all of that on! Those slide clamp bolts were pretty neat though
@Alan-qe2jg
@Alan-qe2jg 11 ай бұрын
How can i contact you?
@6286justin
@6286justin 11 ай бұрын
@@Alan-qe2jg what for?
@Alan-qe2jg
@Alan-qe2jg 11 ай бұрын
I start working in one smal company. Maybe you can help us with some advice.
@vigneshprakkash5383
@vigneshprakkash5383 3 жыл бұрын
How to eliminate port air lock defect in anodised job
@dailydose9479
@dailydose9479 2 жыл бұрын
By proper racking/fixturing
@OPTIC23100
@OPTIC23100 2 жыл бұрын
@@dailydose9479 racking is hard. I worked in the anodizing department & i never full learned
@KarthikeyanEkambaram-om4wt
@KarthikeyanEkambaram-om4wt 2 жыл бұрын
Which is possible in mild steel ?
@zunairakhan3714
@zunairakhan3714 2 жыл бұрын
They do not use groundwater for this purpose..... do they? 😢 I hope they are first treating the wastewater and then using it for anodising........
@timcheou5649
@timcheou5649 2 жыл бұрын
Why do they need to use clean water? For harder finish?
@mrsoftball4u2nv
@mrsoftball4u2nv 2 жыл бұрын
We use well water in our cleaners but RO water in rinses, anodize tanks and seals. This helps eliminate hard water spots due to high iron in well water.
@OPTIC23100
@OPTIC23100 2 жыл бұрын
I did this for a living for a year. Racking sucks & it’s hard. It was cool to see parts from NASA though. Not a good paying job at my company anyways
@siri9618
@siri9618 2 жыл бұрын
What is meant by anodized
@NorskHydroASA
@NorskHydroASA 2 жыл бұрын
Hi Siri. When aluminium is anodized the surface is hardened. The result is a high performance, hardcoat surface. Read more here: www.hydro.com/en-us/profiles/aluminum-anodizing/
@siri9618
@siri9618 2 жыл бұрын
Tqs
@tpuwu8012
@tpuwu8012 3 жыл бұрын
good video, I'm just confused as to how you keep forgetting the second I in Aluminium.
@anoushkapaliwal3837
@anoushkapaliwal3837 3 жыл бұрын
american english lol i speak british english and i feel you
@anoushkapaliwal3837
@anoushkapaliwal3837 3 жыл бұрын
in american english its pronounced as aluminam in british it is aluminium
@devendra455
@devendra455 2 жыл бұрын
And the world sarcasm award goes to...
@xanderkeagan3774
@xanderkeagan3774 2 жыл бұрын
I dont mean to be offtopic but does any of you know of a way to get back into an Instagram account..? I was dumb forgot the login password. I love any assistance you can give me!
@julioalfred5241
@julioalfred5241 2 жыл бұрын
@Xander Keagan Instablaster :)
@lalotothemax
@lalotothemax Жыл бұрын
Holy shit I use to rack these parts up
@nitish34034
@nitish34034 3 жыл бұрын
al beat kaha mileage
@xaraxen
@xaraxen 2 жыл бұрын
Looks like parts of a window frame
@debasis8523
@debasis8523 3 жыл бұрын
What I see is waste water. How do they recycle it?
@seriousface116
@seriousface116 2 жыл бұрын
They run it through a filter press after neutralising the initial effluent that filters out the impurities etc leaving a cake that gets thrown into landfill (well that's what they do in the UK atleast)
@debasis8523
@debasis8523 2 жыл бұрын
@@seriousface116 Thank you.
@connermorgan2348
@connermorgan2348 2 жыл бұрын
Same for US as well.
@admin9150
@admin9150 2 жыл бұрын
You can to do all water (acid & alcaline) pH 6,5-8,5 and to add 1% flocculant. After membrane cleaning.. 50% water return in cycle
@mrsoftball4u2nv
@mrsoftball4u2nv 2 жыл бұрын
@@seriousface116 We do this to our Nickel preseals.
@ar993094
@ar993094 2 жыл бұрын
Where's hugbees
@mindfulmunchkin1215
@mindfulmunchkin1215 2 жыл бұрын
Still using humans instead of programing....
@TheGnthreman
@TheGnthreman 11 күн бұрын
Why does it matter to you
@cristibodeanu4738
@cristibodeanu4738 10 күн бұрын
It looks not safely the way how they do it. We have in Holland 10 times better Anodizing at our Hydro Hoogezand
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