What is Heijunka in Lean Manufacturing ? Heijunka Leveling by Volume & Leveling by Type

  ะ ะตั‚ า›ะฐั€ะฐะปะดั‹ 33,101

Digital E-Learning

Digital E-Learning

ะšาฏะฝ ะฑาฑั€ั‹ะฝ

Heijunka (pronounced hi-JUNE-kuh) is a Japanese word that means โ€œProduction Leveling.โ€ is a technique for reducing the Mura ( unevenness) which in turn reduces Muda (Wastes).
๐ŸŽญ ๐’๐ฎ๐›๐ฌ๐œ๐ซ๐ข๐›๐ž ๐ฆ๐ฒ ๐˜๐จ๐ฎ๐“๐ฎ๐›๐ž ๐‚๐ก๐š๐ง๐ง๐ž๐ฅ : / digitalelearning
๐Ÿ“น ๐๐ž๐ฌ๐ญ ๐‹๐ž๐š๐ง ๐’๐ข๐ฑ ๐ฌ๐ข๐ ๐ฆ๐š & ๐๐ฎ๐š๐ฅ๐ข๐ญ๐ฒ ๐“๐จ๐จ๐ฅ๐ฌ ๐•๐ข๐๐ž๐จ๐ฌ
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โฑ๏ธ ๐‘ป๐’Š๐’Ž๐’† ๐‘บ๐’•๐’‚๐’Ž๐’‘ โฑ๏ธ
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0:00 - Introduction
1:06 - What is Heijunka ?
2:55 - How to Implement Heijunka ?
3:58 - Types of Heijunka (Leveling by Volume & Leveling by Type)
4:16 - Leveling by Volume
6:06 - Leveling by Type
7:19 - Heijunka Box
8:47 - Benefits and drawback of Heijunka
๐Ÿ“ข๐Ÿ“ข ๐Ÿ“ข๐Ÿ“ข ๐…๐จ๐ฅ๐ฅ๐จ๐ฐ๐ฌ ๐ฎ๐ฌ ๐จ๐ง ๐‘บ๐’๐’„๐’Š๐’‚๐’ ๐‘ด๐’†๐’…๐’Š๐’‚
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Copyright Disclaimer under section 107 of the Copyright Act of 1976, allowance is made for โ€œfair useโ€ for purposes such as criticism, comment, news reporting, teaching, scholarship, education and research. Fair use is a use permitted by copyright statute that might otherwise be infringing. The information contained in this video is just for educational and informational purposes only and does not have any intention to mislead or violate Google and KZfaq community guidelines or policy. I respect and follow all terms & conditions of Google & KZfaq.
๐‚๐จ๐ฆ๐ฆ๐จ๐ง ๐Š๐ž๐ฒ ๐ฌ๐ž๐š๐ซ๐œ๐ก ๐ซ๐ž๐ฅ๐š๐ญ๐ž๐ ๐ญ๐จ ๐ญ๐ก๐ข๐ฌ ๐ญ๐จ๐ฉ๐ข๐œ :
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#heijunka #ProductionLeveling #Digital_e_Learning #Lean #LeanSixSigma #SixSigma #Quality #productivity #excellence #continuousimprovement #operationexcellence
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What is Heijunka in lean?
What is Heijunka and how is it implemented?

ะŸั–ะบั–ั€ะปะตั€: 44
@DigitalELearning
@DigitalELearning 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
๐Ÿ‘€ Hello Friends, ๐‰๐จ๐ข๐ง my ๐‘บ๐’๐’„๐’Š๐’‚๐’ ๐‘ด๐’†๐’…๐’Š๐’‚ ๐‘ณ๐’Š๐’๐’Œ for regular updates: ------------------------------------------------------------------------------------------------------------------ ๐Ÿ“ธ๐ˆ๐ง๐ฌ๐ญ๐š๐ ๐ซ๐š๐ฆ : instagram.com/digital_elearning/ ๐Ÿฆ๐“๐ฐ๐ข๐ญ๐ญ๐ž๐ซ: twitter.com/DigitalELEARNI1 ๐Ÿ“ข๐“๐ž๐ฅ๐ž๐ ๐ซ๐š๐ฆ : t.me/digital_e_learning007 ๐Ÿ™‹๐Ÿปโ€โ™‚๐–๐ก๐š๐ญ๐ฌ๐€๐ฉ๐ฉ (๐‹๐ž๐š๐ง ๐ฌ๐ข๐ฑ ๐ฌ๐ข๐ ๐ฆ๐š) : whatsapp.com/channel/0029VaAUuqs4inooet3e4S3O ๐Ÿ™‹๐Ÿปโ€โ™‚๐–๐ก๐š๐ญ๐ฌ๐€๐ฉ๐ฉ (๐’๐ข๐ฑ ๐’๐ข๐ ๐ฆ๐š (๐Ÿ”ฯƒ ) : whatsapp.com/channel/0029VaEWKWbIiRovZpAduc0p ๐Ÿ™‹๐Ÿปโ€โ™‚๐–๐ก๐š๐ญ๐ฌ๐€๐ฉ๐ฉ (๐’๐ญ๐š๐ญ๐ข๐ฌ๐ญ๐ข๐œ๐ฌ & ๐‘๐ž๐ฌ๐ž๐š๐ซ๐œ๐ก) :whatsapp.com/channel/0029VaAGwzTDJ6H9S5Q4Ow0m ๐Ÿ™‹๐Ÿปโ€โ™‚๐–๐ก๐š๐ญ๐ฌ๐€๐ฉ๐ฉ (๐๐ซ๐จ๐ฃ๐ž๐œ๐ญ ๐Œ๐š๐ง๐š๐ ๐ž๐ฆ๐ž๐ง๐ญ) :whatsapp.com/channel/0029Va8slQdEAKWAhXoQK13B ๐Ÿ™‹๐Ÿปโ€โ™‚๐–๐ก๐š๐ญ๐ฌ๐€๐ฉ๐ฉ (๐๐ฎ๐š๐ฅ๐ข๐ญ๐ฒ ๐€๐ฌ๐ฌ๐ฎ๐ซ๐š๐ง๐œ๐ž & ๐๐ฎ๐š๐ฅ๐ข๐ญ๐ฒ ๐‚๐จ๐ง๐ญ๐ซ๐จ๐ฅ) :whatsapp.com/channel/0029VaAKJBGKGGGDjcK4mw2h
@rajatkohli7141
@rajatkohli7141 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Thanks for sharing this . Really useful
@DigitalELearning
@DigitalELearning 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Thanks Rajat
@sofiyak2544
@sofiyak2544 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Thanks you for easy explanation with relevant examples
@DigitalELearning
@DigitalELearning 3 ะถั‹ะป ะฑาฑั€ั‹ะฝ
You are welcome
@dr.alsharma3549
@dr.alsharma3549 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Thanks you for sharing
@DigitalELearning
@DigitalELearning 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Thanks Sir
@komalsaluja3923
@komalsaluja3923 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Thank you
@DigitalELearning
@DigitalELearning 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Thanks Komal
@kkrac78
@kkrac78 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Couple of questions: 1.- Why does the Lean Producer at 7:05 follow that sequence of production? He could have done blue, red, green, blue, red, green, blue, red, blue and it would have worked as well, wouldn't it? So how is the sequence established? 2.- In the Heijunka box there are 4 columns, not 5. Why? You don't produce one of the days?
@sambitkumar6052
@sambitkumar6052 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Yes I am also looking for those answers.....
@DigitalELearning
@DigitalELearning 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
1) But with this sequence he has more control over unexpected demand, Consider the above case, suppose if youe are manufacturing in first blue and then red and if you have a demand of Green how will you fulfill this ? with lean this helps . 2) This is just an examples. used for illustration purpose ..You can create your own
@DigitalELearning
@DigitalELearning 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
1) But with this sequence he has more control over unexpected demand, Consider the above case, suppose if youe are manufacturing in first blue and then red and if you have a demand of Green how will you fulfill this ? with lean this helps . 2) This is just an examples. used for illustration purpose ..You can create your own
@sambitkumar6052
@sambitkumar6052 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
@@DigitalELearning can you share what method you have used ..so that we can also use the formula.
@karthikavarma8970
@karthikavarma8970 3 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Good video, do you have calculation formula for this?
@DigitalELearning
@DigitalELearning 3 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Karthik, I have explained in detail both for Leveling by Volume & Leveling by Type. Do you need any specific calculation for this ???
@karthikavarma8970
@karthikavarma8970 3 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Digital E-Learning the work place has fluctuating demand from customer and most importantly the supplier is asked for fast shipments to get raw materials for our production floor, so is there any excel file with this input which you could share? Or anyway to forecast well so that demand is well supported?
@aflaaa8574
@aflaaa8574 2 ะถั‹ะป ะฑาฑั€ั‹ะฝ
How is the Sequence Developed ( Red , Blue , Green or Blue Green Red) ? Please answer this question in detail
@DigitalELearning
@DigitalELearning 2 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Sequence is developed based on demand for each color hat and meeting your capacity to produce a total number of 20 products per week
@Engcassiodepaula
@Engcassiodepaula 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
I would like to thank you. This video is very easy to understand. I'm from Brazil and the most difficult to me is the language ... You speak so fast... The problem isn't with you.. I need to practice more english conversation and listening. I would like to see the Heijunka principle on the Gemba... I guess it can be amazing.
@DigitalELearning
@DigitalELearning 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Thanks for acknowledging. I will take care of it in my next videos....
@Engcassiodepaula
@Engcassiodepaula 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
โ€‹@@DigitalELearning Thanks. I will follow you and I pretend to contribute with more technical comments.. By the way Where you from ?
@DigitalELearning
@DigitalELearning 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Appreciated
@sambitkumar6052
@sambitkumar6052 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
But why should production be that way. ??Just because it's hei junka?? What about set up cost lost each time a new product is placed
@sagorsamitroy6541
@sagorsamitroy6541 2 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Thanks
@DigitalELearning
@DigitalELearning 2 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Welcome Sagor ๐Ÿ˜Š
@sayurithennakoon8114
@sayurithennakoon8114 3 ะถั‹ะป ะฑาฑั€ั‹ะฝ
So heijunka is one of lean manufacturing tool.right?
@DigitalELearning
@DigitalELearning 2 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Yes it is lean manufacturing tool
@dr.parvathams4027
@dr.parvathams4027 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Can you show the calculation part.
@DigitalELearning
@DigitalELearning 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Hi Arun, I have shown one example in this video with calculation as well.
@dr.parvathams4027
@dr.parvathams4027 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
How can I fix frequency with respect to model. Without takt time
@TeSageDS
@TeSageDS 3 ะถั‹ะป ะฑาฑั€ั‹ะฝ
U mean Hyojunka? In Japanese ๆจ™ๆบ–ๅŒ–
@DigitalELearning
@DigitalELearning 3 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Yeah . U got it right โœ…
@TeSageDS
@TeSageDS 3 ะถั‹ะป ะฑาฑั€ั‹ะฝ
@@DigitalELearning Thank you for the clear summary of the TOYOTA production principals videos.
@DigitalELearning
@DigitalELearning 3 ะถั‹ะป ะฑาฑั€ั‹ะฝ
You are welcome
@TeSageDS
@TeSageDS 3 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Sorry You are right Heijunka ๅนณๆบ–ๅŒ–ใ€€ not ๆจ™ๆบ–ๅŒ–
@afifmustaqim9410
@afifmustaqim9410 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
i dont understand
@DigitalELearning
@DigitalELearning 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
Afif, what is your question ? which part did you not understand here ?
@afifmustaqim9410
@afifmustaqim9410 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
@@DigitalELearning What is Heijunka? What does it do? How does it help manufacturing processes?
@faridakmal4291
@faridakmal4291 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
@@afifmustaqim9410 i dont understand to afif
@haziq1969
@haziq1969 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
@@faridakmal4291 weh diam je tadi beria nak tolong kita pastu diam smpai skang ....
@DigitalELearning
@DigitalELearning 4 ะถั‹ะป ะฑาฑั€ั‹ะฝ
@@afifmustaqim9410 What is Heijunka? Heijunka is a technique of levelling production to reduce uneveness. What does it do? It balances the production against the demand ny two techniques : Levelling by volume and Levelling by type How does it help manufacturing processes? In a perfect manufacturing world, there would be no fluctuation. Every day you would make exactly the same number of products, of the same product type. But in real life there are flucations and this techniques helps us to leel our production so that we can plan accordingly.
@khrisg.3804
@khrisg.3804 ะ–ั‹ะป ะฑาฑั€ั‹ะฝ
You sound like HIndi
@DigitalELearning
@DigitalELearning ะ–ั‹ะป ะฑาฑั€ั‹ะฝ
Thanks ๐Ÿ˜Ž
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