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This video describes the process of manufacturing high quality White Phenyle (like branded phenyle - Bengal Phenyle, Tiger Phenyle, Gainda Phenyle, Doctor Phenyle etc).
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White phenyle (sometimes written as phenyl) is a disinfecting agent made from pine oil. It is made by using an emulsifier- a compound that allows an oil to stably make a solution with water. Without the addition of an emulsifier the oil and water would continuously separate if the solution sits for too long. White phenyle is used as a cleaning product to remove odors and kill bacteria. It can be made simply by combining pine oil and an emulsifier.
Ingredients used for preparing are as follows:
1) Pine Oil - 1 litre (Cost Rs.160 per litre)
2) Emulsifier - 500 ml (Cost Rs.160 per litre)
Mixing above two components will prepare 1.5 litres of white phenyl concentrate.
3) DM Water (Distilled)
4) Stir Rod
5) Empty 5 Ltr jar or empty 1 litre bottle
From this method, prepared white phenyle will cost around Rs.8 per Litre, which is quite cheap.
White phenyle empty bottle cost with sticker = Rs.6 to 9
Prepared white phenyle 1 ltr bottle will cost around Rs.16 only.
White phenyl 1 ltr bottle cost around Rs.60 in Indian market, which is quite expensive.
By this method, white phenyle can be prepared at home and for business purpose very easily. Very useful during rainy season or monsoon season. Please follow the steps as described in the above video.
Our Manufacturing Cost - Rs.80 for 5 Litres can
and Market Product cost around - Rs. 200 to 300 for 5 Litres
How to Formulate White Phenyle?
Method - Making Concentrated White Phenyle
1. Gather the necessary materials. For this recipe of concentrated white phenyle, you will be making a solution that is 70% pine oil and 30% emulsifier. To make it, you will need: pine oil concentrate (between 22%-26%), an emulsifier such as Emulsifier OP-95 or Pine Oil Emulsifier, and a bottle to contain the finished product.
Pine oil and emulsifiers can be purchased online.
The recipe here is to make 1 liter of concentrated white phenyle.
2. Measure out 700 milliliters of pine oil. You can calculate the amount of pine oil necessary to make a 70% solution or simply make 1 liter and measure out 700 milliliters.
The easiest way to measure volumes is to use a graduated cylinder or measuring cup.
3. Measure out 300 milliliters emulsifier. You want the final solution to be 30% emulsifier, so you will add 300 milliliters to a final volume of 1 liter. Again, if you wanted to make 2 liters, simply double the amount of emulsifier (600 milliliters).
Clean out the graduated cylinder or measuring cup before measuring out a different solution.
4. Combine the pine oil with the emulsifier and stir. In a container large enough to hold both volumes, combine the measured volumes of pine oil and emulsifier. Stir well the solution. The emulsifier will mix with the pine oil and together they will create a clear solution that has brownish-yellow tint to it. Continue to stir and Once the solution clears you will have concentrated white phenyl.
Method - Diluting Concentrated White Phenyle
1. Gather the necessary materials. Concentrated white phenyle is usually diluted 1:40, but can be made as strong as a 1:20 dilution. For dilution, you will need concentrated white phenyle, water, a large plastic container, and a spoon or something to stir with.
You can make your own concentrated white phenyle or simply purchase it online.
2. Fill your container with 39 liters of water. To dilute a solution 1:40, you will use 39 liters of water and 1 liter of the concentrated solution. If you don’t need to make 40 liters worth of diluted white phenyl you can always do less.
3. Add 1 liter of concentrated white phenyl to the water. Measure out one liter of the concentrated solution and add it to the 39 liters of water. Stir the solution well. The solution should appear milky while stirring.
When a stable emulsion is formed, the solution will appear milky white and have a fresh pine scent.
This solution can now be used to clean and disinfect your home.
Using, Storing, and Disposing of White Phenlye Safely :
Use to clean floors and surfaces. White phenyle is non-toxic to both humans and pets, but it is recommended to dilute before use. Because of its disinfectant properties, white phenyle is a good solution to use for cleaning floors and bathroom/kitchen surfaces.
White phenyle is safe to use on a variety of surfaces including glass, wood, plastic, ceramic, etc
Avoid ingestion and contact with eyes.
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