Why Would These Rods Blow Up? I answer your comments.

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Steve Morris Engines

Steve Morris Engines

2 жыл бұрын

I will answer some of your comments!

Пікірлер: 3 700
@balljointfd3s
@balljointfd3s 2 жыл бұрын
I would love to see a video of you detailing the history of your company. How you got involved in cars, what were the first cars you modified, how it all went from there including where you reached a point where you decided to make your own engines. That would be a fascinating video!
@1pbean
@1pbean 2 жыл бұрын
Absolutely. After 30 years......maybe a book!
@garyhost354
@garyhost354 2 жыл бұрын
I heard he started by making engines for Escobars desert runners and that’s how he made his millions. Now he just builds race cars
@edpetrocelli2633
@edpetrocelli2633 2 жыл бұрын
I`d like to see that too, he`s still a young man and it would be interesting to see how he rose so relatively fast, He fixed the head gasket water leaks that we struggled with 22yrs ago. Thinking outside the box
@serget2168
@serget2168 2 жыл бұрын
BAKKJOINT great idea that would definitely be interesting
@daylimpingleg1430
@daylimpingleg1430 2 жыл бұрын
I second this agenda.
@connercoy2599
@connercoy2599 2 жыл бұрын
Steve please don’t worry about explaining yourself twice because of some comments, your true followers/subscribers watch your videos and understand what you’re doing and thankfully because you explain a lot we know why. Just keep putting out videos like you are giving us your opinion/experience with whatever you’re working on and I bet we’ll be happy. Thank you Steve and Kyle.
@rollydoucet8909
@rollydoucet8909 2 жыл бұрын
The rod failure in the Wagonmaster engine, I think can be attributed to the rod design....those "windows" milled into the beams, as opposed to the full-length relief seen on the beams of most aluminum rods. There are many possible stress points between the pin bore and the crank bore (big & small end) than in the conventional aluminum rods, as we know them. Just my thoughts. Great videos, I try to watch all of them. Thanks.
@lawrence40100
@lawrence40100 2 жыл бұрын
Steve, I have seen all your vids, researched you when I learned of the Devlen 16... Haters will hate and think they know. Metelergical issues is my guess on the con rod disaster, Crap happens for sure. I loved how you explained that Bailey's junk is your junk.. LOL.. My wife rolls her eyes at me how I can remember a engine /car stuff, but not what I went to the grocery store to get. Keep on doing what makes you happy.
@craigchase5381
@craigchase5381 2 жыл бұрын
You hit the nail on the head mate!!! Steve has the reputation and experience and expertise that people shouldn't tell him about his own lifes work!!!
@paulliddicoat2179
@paulliddicoat2179 2 жыл бұрын
Agreed... dont need to go to self-defence... there's always a dickhead comment... I love the no holes barred truth, in the story.
@peterdainton9410
@peterdainton9410 2 жыл бұрын
Yes please show the V10, the land speed and any machining always good to see other engine builders thoughts and theories
@mperhaps
@mperhaps Жыл бұрын
I absolutely agree with your wife. The rest of your videos you should be wearing Frank Gorshin's old "Riddler" costume from the 1960's Batman television series. Then we'll rig a wire that allows you to swing down from the rafters and jump in front of the camera with the first riddle: Riddle me this. A billet block with 8 bent valves how can this be? We'll storyboard the whole thing a week in advance. You'll love it. You're gonna be a huge star.
@itchyprince3793
@itchyprince3793 2 жыл бұрын
I would watch every minute of an in depth engine build series from you!!!
@alanclark386
@alanclark386 2 жыл бұрын
I vote for the land speed build video series. Also loving the diagnosis of the failure of the wagon engine.
@jonmoga
@jonmoga 2 жыл бұрын
Same.
@jeffsquires1157
@jeffsquires1157 2 жыл бұрын
I would love to see some metallurgy inspection report of those rods. Enjoy all your content and love your Steve tech videos.
@littlewicky1
@littlewicky1 Жыл бұрын
Yeah I was about to comment the same thing.
@jamesmontgomery8403
@jamesmontgomery8403 Жыл бұрын
Thinking the same along with FEA modeling results
@boilermaker1337
@boilermaker1337 Жыл бұрын
@Coyote LOL.
@neilgillam9919
@neilgillam9919 Жыл бұрын
yep would be interesting. my gut feeling is the post machining heat treatment for these rods was incorect and made them brittle.
@boilermaker1337
@boilermaker1337 Жыл бұрын
@@neilgillam9919 "my gut feeling is the post machining heat treatment for these rods was incorect and made them brittle." Or, the internal engine temperature was high enough to drive additional aging of the particular alloy used. That would explain why they ran fine for several runs and then suffered what appears to be a brittle failure.
@michaelflores2680
@michaelflores2680 Жыл бұрын
I remember a case of hydrogen embrittlement when our fasteners were cadmium plated. This looks very similar to our scenario even to the point of time passage after the process. As time went on, continued embrittlement was evident as bolt heads were easily broken without significant torque applied. It appears the anodizing process has introduced imbrittlement into the rod material.
@chrisoakey9841
@chrisoakey9841 Жыл бұрын
for all the rods to fail makes me think they were too hardened. i suspect either a few pistons knocked causing fractures or one chamber failed caused a pressure wave that traveled down the crank like a bump spreads a crack in the windscreen. it looks like they need more of a spring temper.
@jerrylong381
@jerrylong381 2 жыл бұрын
Hell yeah, Steve! I would love to see a series on building a Land Speed engine. The rules you have to follow for the class you're in and how you work with those constraints. That would be cool. Thanks for bringing us along and sharing your passion.
@shawnrinkel8377
@shawnrinkel8377 2 жыл бұрын
I totally agree!
@amandaschuch2372
@amandaschuch2372 2 жыл бұрын
I'd love to see more in depth videos of the assembly and machining of you're engines
@amandaschuch2372
@amandaschuch2372 2 жыл бұрын
Really I would love to see longer videos of everything
@jeffreyjohnson3857
@jeffreyjohnson3857 2 жыл бұрын
I think it was dirty casting of wear the aluminum come form not your fault or Vander you get them form
@teknoaija1762
@teknoaija1762 2 жыл бұрын
@@jeffreyjohnson3857 homeschooled were you?i just wonder..vander you get them form??i bet you are fire brand trump supporter and a christian nationalist.
@highpointsights
@highpointsights 2 жыл бұрын
@@jeffreyjohnson3857 I'm thinking it was a heat treat or alloy issue
@teknoaija1762
@teknoaija1762 2 жыл бұрын
it s your not you are...i think smx platform is interesting.man i wish engines like that were available when i was racing actively.i ran roots blown 538 pro stock engine and later 526 bbc pro mod type of deal.
@Christopher_R
@Christopher_R 2 жыл бұрын
Really nice to see you go out of your way to point out that the con rod failure is not a failure of the vendor to acknowledge the material issue, and correct and improve their product.
@wesleypulkka7447
@wesleypulkka7447 Жыл бұрын
Steve, after watching the teardown. I said then that the rods failed. When every rod in an engine fails you have to blame the design or alloy and accept that they weren't up to the job. I'm sorry that the rod failure damaged that gorgeous block! Great videos!
@thehappytexan
@thehappytexan 2 жыл бұрын
After almost two decades of class 8 Diesel engine repair, I have seen some crazy carnage like this. Could be the grain of the aluminum, lightning pockets too deep, length making rod unstable under certain harmonics, or the guy could have just been given subpar billets. Being the first person to test the limits of a part can have some bad growing pains.
@spreewerks885
@spreewerks885 2 жыл бұрын
Agreed, I would love to see the Metallurgy of these rods.
@longroth4882
@longroth4882 2 жыл бұрын
I'm intrigued by the land speed engine. Interested to see what it takes to build one that has to balance power/ reliability/ durability/ endurance for miles of flat out running. That's a different breed of motorsports.
@77chevy4x4
@77chevy4x4 2 жыл бұрын
I had a 400 Pontiac back in the 90s Tollway only had two tolls between Chicago and the Wisconsin border The 400 unwound till the carburetor stopped voluminous pull . 2.73 geared Baddest thing to experience.. But attention to speed was shotgun I was looking forward.
@RedFTW89
@RedFTW89 2 жыл бұрын
You tell them Steve! Ignorance is bliss! I appreciate your honest and humble content you post! Keep it up man!
@Leon-Servant-of-Christ
@Leon-Servant-of-Christ 2 жыл бұрын
It amazes me how you have to explain yourself, Steve! Well done sir!
@kc2giw
@kc2giw 2 жыл бұрын
I’d love to see the planning process. Customer comes to you with what they want it to do and you decide format, size, parts…all that would be real cool to see.
@taylorsrus9543
@taylorsrus9543 2 жыл бұрын
+1 👍
@FreedomFromIgnorance
@FreedomFromIgnorance 2 жыл бұрын
I would certainly be interested to see tests on the the rod material from a metallurgic perspective.
@spreewerks885
@spreewerks885 2 жыл бұрын
I just made the same comment without seeing yours. My apologies, I think that the vendor was sold a impure product. Seeing how all 8 rods just broke into hundreds of pieces is absolutely insane.
@bradley3549
@bradley3549 2 жыл бұрын
@@spreewerks885 I more suspect they use a material that trades a higher fatigue life for lower absolute strength. They don't seem to claim on their website that they are suitable for 4,000HP, but do claim they have a lot of experience at the 2,000hp level.
@spreewerks885
@spreewerks885 2 жыл бұрын
@@bradley3549 I appreciate the further information. It makes sense why Steve said he would still use this vendor. Hopefully they will be able to make rods that can withstand the SMX power. Seeing how humble he is to not toss anyone under the bus and clearing up the keyboard mechanics was refreshing to watch. I spent 2 decades in Aviation and always kept my mouth shut unless I was 100% certain on a issue. Take care.
@AB-80X
@AB-80X 2 жыл бұрын
I just showed the video to a friend of mine, who is a metallurgist, and he actually does not think it's a material issue. He works in the industrial fan and pump industry, so he knows his business on pulling and compression forces. Nobody can obviously say anything without properly examining the material and parts, but his point is that if it had been the material, chances are more likely for individual failures and failure points that are more varied. These failed in pretty much the same places in the same way, and because of this, he thinks it's a design issue that creates a specific weak point in that area of the rod so to speak. But again, all of this is assumptions and nobody can be sure without a proper examination of the parts.
@plumbingfisherman5403
@plumbingfisherman5403 2 жыл бұрын
There is no reason for you to explain yourself to haters that can't even afford one of your motors. Things happen. When your running 3k+ hp, what do you expect? At those numbers it's trial and error until you find that perfect combo. Love the content. Keep on, keepin on!
@joenosbusch2585
@joenosbusch2585 Жыл бұрын
All of it. I never knew how diverse your projects were. Love this video!
@rcflyingguy56
@rcflyingguy56 2 жыл бұрын
I was a machinist for decades and I love seeing your beautifully machined engines. Maybe a time lapse of block machining. Love your videos, even the exploding rods.
@davidsawyer7880
@davidsawyer7880 2 жыл бұрын
Time lapse would be great. Eight hours in five minutes? Over dubbed explaining the process.
@IceBergGeo
@IceBergGeo 2 жыл бұрын
@@davidsawyer7880 pulling a KSR? I think he was the first to do that, and it just makes sense.
@davidsawyer7880
@davidsawyer7880 2 жыл бұрын
@@IceBergGeo Maybe David Attenborough was first(joke)!
@IceBergGeo
@IceBergGeo 2 жыл бұрын
@@davidsawyer7880 hahahaha
@stillperfectgenerations5852
@stillperfectgenerations5852 2 жыл бұрын
Bring on the land-speed record build!!! Love this channel and so much respect for Steve's knowledge. God bless you all
@hrsniperguy
@hrsniperguy 2 жыл бұрын
I'm with you on that one
@bowenwalker2087
@bowenwalker2087 2 жыл бұрын
yes I also would like to see the land speed
@anthonygibbo1881
@anthonygibbo1881 2 жыл бұрын
Right on wat a bad ass project 👍🏽
@paulwilkinson673
@paulwilkinson673 2 жыл бұрын
You just answered your own question Steve first time those rods had been in an engine as powerful as yours. . You’re the man to make it all good again 👍
@scotttrujillo6649
@scotttrujillo6649 2 жыл бұрын
I really like how you take the time to explain everything and are methodical with your build process. I'd love to see more about your TBSS!
@wbr7869
@wbr7869 2 жыл бұрын
All of it Steve!!!! Love everything you guys do on the engine, chassis, and butt dyno! Love all the engine tech stuff. Love seeing the engines made out of a block of aluminum! Just love it all and the way you also show the good and the bad! The best part is you involve your son in all of it!!!
@smythiegato
@smythiegato 2 жыл бұрын
I agree, all of it. Everything you're willing to share in the shop and at the track is interesting to me.
@boostedmopar1
@boostedmopar1 2 жыл бұрын
We want to see the entire land speed build up to and including the first runs. As for the rods, I’m guessing Kyle moved the Piston Delete button wire to the Connecting Rod delete position on the FuelTech. It happens!
@CLCIII
@CLCIII 2 жыл бұрын
Funny! Really good one! LOL!
@terrypowers4337
@terrypowers4337 2 жыл бұрын
LoL
@erikjohnson2462
@erikjohnson2462 2 жыл бұрын
LoL I have one of those buttons can’t ever figure out what it’s hooked to
@dionkneller3467
@dionkneller3467 Жыл бұрын
Love all of your videos! I would definitely like to see more of all that you mentioned. Build ups, testing, future projects, the land speed project and I really like the failure analysis videos you do. Not being a motor head it’s really cool to see what happened and why. Keep up the awesome work!
@allencline2641
@allencline2641 2 жыл бұрын
Excellent videos. Thanks for your efforts. I am a GM engineer that spent 38 years in engine development. I worked directly on 5 different engine families at GM and 4 later on at Chrysler as a contract engineer Including teardowns of Viper and hellcat engines). I accutually had a reputation for root causing the failure mode in many cases so I got called in a lot to look at broken parts like yours and offer an opinion. We never made the power you do but many of our failures were just as catastrophic as we were running production engines like the supercharged Northstar Cadillac V engine and the 427 LS engines at peak power and RPM for HUNDREDS of hours. I have walked into dyno cells with the crank hanging down below the block so I know what carnage is! One tip I could offer that often was the final clue is to take all the broken parts(including the rod ends) and treat them like a jig saw puzzle and "put them back together lying on a table. This obviously takes a lot of time particularily trying to get the rod bolts back into the puzzle in the proper rod, etc. Doing this you may notice a pattern and/or discover which rod broke first. As simple as it sounds doing the puzzle putting the pieces back together in an orderly fashion was my "secrect" analysis providing the clue no one else noticed. Once I had all the pieces back together but could not find one rod bolt....we found it by sweeping up the dyno cell and cleaning out the crevices in the dyno room bed plate. That turned out to be the only broken rod bolt that wasn't bent indicating it was the first to break and then caused all the collateral damage. When you showed those rods about a month ago I chuckled then and said " grenades" out loud watching the video. Too much lightening pockets causing way too many stress risers and thin sections in the loaded part of the rod. A finite analysis of that rod would show huge stresses at the corners of the lightening pockets. I would guess when the beam is heavily loaded the walls of all the pockets are going to distribute load to the corners of the pockets which is likely the initial crack initiation location. Have a cad engineer do a finite analysis (computer stress analysis) of the rod and it will be pretty obvious why no one makes rods like that before. that part had obviously never seen a finite analysis for stress or you would never have put them in an engine. I am amazed they lasted as long as they did and it seems to comply with the fact that they all seemed to break at the same time. It would not take much for one to break and collaterally takeout all the others instantly as they were on the verge anyway. I think you mentioned the rods were anodized. Have a metallurgist look at the grain structure of the rod material. Hard anodizing causes a problem called hydrogen embrittlement as some hydrogen is driven into the surface molecules of the material which act as stress risers. ANY hard anodized part like that would need a deep thermal stress reliving operation after anodizing. This would be done by baking the rods at 300 F or thereabouts for 4 or 5 hours to eliminate the possible ( likely) hydrogen embrittlement. If I had one guess I would put the money on hydrogen embrittlement with what I have seen in your video.
@kevinkendall4508
@kevinkendall4508 2 жыл бұрын
Thank you for sharing. Hydrogen embrittement is a great suspect, in Steve's previous building video has shown the lack of gloves or other means of contamination prevention that support the issues. Chemical and electrical interactions inside engines is a great deal that is often overlooked but material can change properties with friction including internal stress friction and vibrations and natural harmonic of the parts. The more I look the more I invest in a laboratory for testing and documentation, small shop picking on big problems we need to solve for the community. Testing information and resources useful.
@philstevens8950
@philstevens8950 2 жыл бұрын
The LSR motor would be of interest. I try to understand everything you have to say but you are on such a different level than me and I would bet many other of your subscribers that anything you have to say is greatly appreciated. So refreshing to hear from someone as honest and genuine as you. Looking forward to your next video no matter what it contains. Thanks Phil Stevens
@tonym995
@tonym995 2 жыл бұрын
I’m interested in a land speed car build series! The shop tour was really cool too. I like the variety of videos you do. Keep up the good work.
@superchargedanimal5514
@superchargedanimal5514 Жыл бұрын
Love to see your shop at full tilt working during the day. Machines running the dyno all of it
@waltermunteanu6113
@waltermunteanu6113 2 жыл бұрын
Hello, Steve ! Rod failure can come from various reasons: 1. Raw material bad in it's chemical composition. As in components not working properly together for the long haul. 2. Incorrect heat treatment because of the heat treatment itself or because of the bad identified material. As in good heat treatment, but not for his particular mix of materials used. 3. Stress induced by machining or heat treatment, or not (not correctly) aplied stress relief. 4. Raw material not aged enough before machining. As in too fresh from the line of manufacturing. 5. Chrystaline structure of the material used too lose bonded together, hence a possible self-distruction due to vibration/resonance, hence decomposing. I'll think further... Walter
@hockeykid-ep6jy
@hockeykid-ep6jy 2 жыл бұрын
Found you from Cleetus' channel, stayed for the content. Love hearing all the in depth no BS explanations. Wish I could get a shop tour and hang out for a bit. As for the max exodus....it definitely appears to be a material issue and glad they are working with you to figure it out. I work at a Navistar dealer...seen plenty of bent rods but none that disintegrated like that
@chadrichardson411
@chadrichardson411 2 жыл бұрын
I also found this guy from the Cletus channel
@Bobby83SWMP
@Bobby83SWMP 2 жыл бұрын
I would love to see some more about your trailblazer. Also I really enjoy the build videos that are packed full of detail about why you went with a specific part and what you gain from it compared to other options.
@TheCuz117
@TheCuz117 2 жыл бұрын
Build videos are fantastic. Assembly, machining and good tech information is a treat. Eagerly awaiting your wagon to run again!
@koolkar55
@koolkar55 2 жыл бұрын
Steve, you are a brilliant man in your field with many years of experience. I'm pretty sure you really don't need to defend yourself over parts failure. I'm positive if you did something wrong you would be the first to put your hand up & admit it. I'm so impressed with your talent & knowledge of the industry you are right at the top of your game. I have followed you since Garrett introduced you to us & the quality of your builds is very high end. Love your work Mate. Billy J.... Queensland, Australia.
@danmyers9372
@danmyers9372 2 жыл бұрын
I think it is possibly part defending but just as much or more wanting to educate us.
@JonHop1
@JonHop1 2 жыл бұрын
I watched the entire assembly video closer after the last video, and his assembly was meticulous and flawless. Maybe I missed something? I dont think so though. Like Steve said, I think this is a simple case of new manufacturer working on rods in a new application. I am sure this will give them a lot of important info to better their product for this specific type of application. No company would willingly/purposefully provide a bad/inferior part, especially to Steve as it does not help a business in any way shape or form. Fact is, you are not always going to get it right the first try when venturing into a new application for your products.
@tonym995
@tonym995 2 жыл бұрын
Steve you are a class act. Thanks to you and your family. Best wishes. :)
@TaylorCreekStudios
@TaylorCreekStudios 2 жыл бұрын
Steve, loved the videos, definitely want to see more of how those incredible engines are built. Make a single long project video, something manageable, and see how it does. You are good on camera, the catastrophic simultaneous rod failures videos got me to subscribe! Looking forward to more 👍👊
@richardtruesdell8289
@richardtruesdell8289 Жыл бұрын
We are thankful for any thing you show us Steve, keep it up!
@woods-garage
@woods-garage 2 жыл бұрын
I know you mostly do boosted applications, but I’d love to hear a dyno session with a 9,000 rpm naturally aspirated engine if one comes through the shop.
@pleaseuncledonttouchmether8137
@pleaseuncledonttouchmether8137 2 жыл бұрын
Not "mostly" boosted. That's all they do
@bullfrog1807
@bullfrog1807 2 жыл бұрын
“The mass exodus” sounds like a great book title…obviously a end of days type of storyline lol
@62cripple
@62cripple 2 жыл бұрын
It certainly was end of days for them rods....😏👌
@timothythomas1737
@timothythomas1737 2 жыл бұрын
They was the weakest link.
@bullfrog1807
@bullfrog1807 2 жыл бұрын
Steve took that carnage like a absolute boss…I think I would have had to go on a instant vacation after removing that oil pan 😂
@2sheamotorsports199
@2sheamotorsports199 2 жыл бұрын
Great video as always. Seeing engine machining and building would be great ! Different combination builds from start to finish would be awesome. Some vintage throw back stuff would be cool from the early wagon days, nmca racing etc. blowers and blow throughs etc. Keep up the great work. Love the “direction” the channel has moved to. The openness is great, along with being level headed but still educating people is really good.
@caseymoir
@caseymoir 2 жыл бұрын
Gosh, I want all of the video's you recommended! Dyno time and numbers are always the end game, but watching you pick the best available parts that can be used to get the car back on the track in short order is mind blowing and scary. This video is probably your best: thinking thru the disaster of the station wagon's rod breakage, and constant updates on the different engines that were going on in the shop......you offer such great detail and insight about the parts on the bench right off the cuff, which means nothing scripted. This is the real deal, you show respect to everyone involved and are sharp as a tack in what you do.
@scraverX
@scraverX 2 жыл бұрын
Land speed engine sounds interesting. I basically like the high level of engineering and stuff involved in engines. I also really like your explinations. Oh, if a video is longer and I have to watch it in segments then I will.
@milanskipala7593
@milanskipala7593 2 жыл бұрын
Totally agree, land speed racing sounds very different to drag racing - putting the engine under max load for 6-7 seconds or 6-7 miles will result in some differences I guess and I'd like to hear this stuff addressed. Is the engine designed the same way? Are there any specifics you need to keep in mind?
@chehystpewpur4754
@chehystpewpur4754 2 жыл бұрын
@@milanskipala7593 look at lemans racing. its way more stresses and you see what they had to do to make a motor last for over 24 hrs under load.
@needmoreboost8208
@needmoreboost8208 2 жыл бұрын
24 he enduro engines higher Stress than Land speed or drag engines? Don’t think so
@chehystpewpur4754
@chehystpewpur4754 2 жыл бұрын
@@needmoreboost8208 bro do you realize what you just said? 24 hrs wide open basically vs a couple miles. yes land speed cars go fast but they are usually aerodynamic and light which power isnt always the main goal. hence why they get miles to get up to speed. lemans cars which have been known to spin over 20k rpms undergo alot more stress that people dont understand. piston acceleration destroys motors and that happens every time the piston hits top dead center and bottom dead center. at 7k rpms things get scary 10-12k much worse and after 20k its pretty terrifying. some lemans cars have many more cylinders than land speed cars. 12 cylinders at 20k rpms is insane stress on the crank. something it would never feel at 7k rpms for 2 mins or less. its a good thing your thinking power doesnt build my motors or they wouldnt last as long as they do...
@brandongreene3213
@brandongreene3213 2 жыл бұрын
This is why I love this channel and KSR. I always walk away learning something. Also, as a guy who can't afford the nice spinny bois, a NA ground up build would be awesome!
@bash5552
@bash5552 2 жыл бұрын
Thank you so much for all the info and transparency, absolute Legend! ty Sir!
@Hany_20vt
@Hany_20vt 2 жыл бұрын
Thanks Steve! Love your content! Keep it up and we would love to see a teardown!
@jamisonbryson7810
@jamisonbryson7810 2 жыл бұрын
I like watching the actual process of start to finish on a build. Watching the actual work being done start to finish. Like you're teaching the next generation how you go about building an engine.
@hulkoffroad
@hulkoffroad 2 жыл бұрын
I'm with ya!
@spambeanie2
@spambeanie2 2 жыл бұрын
He did it on this. Just check his videos
@PGRProductions231
@PGRProductions231 2 жыл бұрын
I’d love to see more build series videos. I also really enjoy how you went into such detail to figure out and explain your problem. Amazing how extreme an engine failure can be at that power level
@trevorwarren1063
@trevorwarren1063 17 күн бұрын
Hi Steve and the gang, I’ve been meaning to ask you this question ever since I found your channel. Since you design and build some of the most powerful and (in my opinion) beautiful engines in the world, and realising the stresses put on these engines, and the fact that I’ve worked for a couple of arguably the best race engine builders in Australia and consequently have some broad knowledge about engine dynamics, I’m interested to hear why you decided on cross plane cranks instead of flat plane cranks. From experience with both Ford and Chevy engines the we have fitted flat plane cranks, we picked up performance especially on acceleration. Thank you for incredibly informative channel, no bs, just facts, and that takes courage, good on you mate 🤙🏻
@keithsytsma
@keithsytsma 2 жыл бұрын
Thanks again for the update on the rods. I appreciate your patience when others are so fast to know what's going on and have not even researched your channel. Keep up the great work and positive attitude on how business and even non business relationships work.
@trentm7964
@trentm7964 2 жыл бұрын
I appreciate the fact that you do not make assumptions. You go through a process before you say anything. And that you are honorable and treat others with respect. Love all the content y'all put out. I have learned a bunch. Thank you
@tomlompa6598
@tomlompa6598 2 жыл бұрын
I saw the previous video, and I'm shocked at what happened. That's crazy how every rod broke the same way. I never thought the engine wasn't assembled correctly. My initial thought was there could be something wrong with the process in making the rods, or the material itself was compromised in some way. You could send out a piece of a rod to get it inspected for grain structure and material analysis. That's where I'd start anyway. I recently saw something that I found very interesting about a specific rod type. They were carbon fiber and supposedly unbreakable. What are your thoughts on that, and would you ever try them?
@KaminKevCrew
@KaminKevCrew 2 жыл бұрын
I had a similar thought too. Given that all of the rods failed at basically the same time, and with the same failure mode right at the highest stress part of the rod I would be willing to bet that the failure was caused by either a metallurgical error (e.g. the alloy had too much or too little of some component or other) or during the forging of the billet (my understanding of billet rods is that the billet itself is forged in order to shrink grain size before machining) something happened that caused the grain structure to be very large, and therefore particularly brittle. IMO, carbon rods will be very difficult to produce, and they certainly wouldn’t be unbreakable in an application like this. There are 3 primary problems (that I’m aware of) with carbon rods. The first is that engine oil becomes acidic over time. That acidity, especially combined with the heat of a running engine will eat most (maybe even all?) epoxy resins that would be used for laying up the carbon fiber. Also, in the heat of an engine, the epoxy used to hold the carbon together will (generally, I’m sure there are exceptions) get softer, which means the rod wouldn’t be able to take as much power. Secondly, carbon fiber, while incredibly strong, would have a fatigue life in an engine like this. The stresses of running a 4,000hp motor would almost certainly cause microscopic fractures in the fibers throughout the rod. While on lower load applications (like bicycles, or hypercars), carbon is effectively a non-fatiguing material (in this case it just means that the fatigue life is so long you’d be unlikely to run into it), in a crazy application like this, you would definitely be running up into the fatigue life of the carbon. Additionally, because carbon fiber composites are anisotropic materials, the actual life span of a rod would be very hard to predict/plan for. Plus, most damage that does occur would likely be either internal (from layers delaminating) and/or microscopic, you’d need to use an ultrasound in order to actually determine if the rod is still good, which would necessitate a full tear down that I suspect would need to be more frequent than with even aluminum rods (and each rod would be WAY more expensive). Thirdly, it’s extremely difficult to mold carbon into the shapes that are actually needed for a connecting rod. Carbon does not like tight corners, at all and can cause pools of epoxy to form (in the case of infused parts) or even full on voids (particularly in the case of pre-preg materials). Additionally, during the curing process the carbon can shift or bend slightly, depending on the layup and this could conceivably mean that there is a lot of static stress just waiting to cause a failure in an extreme load. Dimensional accuracy and concentricity are also things that can be difficult to achieve with carbon, especially because I would imagine that you wouldn’t want any carbon at the surface of the part (which basically means you can’t machine the rod to spec). Carbon is extremely abrasive, and if any of it is sticking out of the epoxy, it will happily grind through bearings, or just about anything else it comes into contact with. I’m sure it could be done, I’m just not sure that carbon rods would actually end up being cost effective/actually any better than what we already have, especially when considering the fact that carbon is still relatively unpredictable in terms of maximum loading for just about anything other than a flat plate.
@badluck4823
@badluck4823 2 жыл бұрын
That article about the carbon fiber rods is fake news unfortunately, it's been floating around the internet for several years.
@chaskacox-potter3217
@chaskacox-potter3217 2 жыл бұрын
Carbon fiber wouldn't work. The material properties aren't good for an application with significant heat.
@tomlompa6598
@tomlompa6598 2 жыл бұрын
@Kevin Kaminski I worked in the forging industry for 20yrs. The main reason why forged parts are so strong isn't because it makes the cellular structure smaller. A piece of material before forging while strong, it has a random cell structure, and that can cause weakness in certain areas. The forging process aligns the cell structure and will make it much stronger. I'll admit, up until the other day, I didn't even think carbon rods were possible. I was only going on the post I saw about them and wanted other opinions.
@KaminKevCrew
@KaminKevCrew 2 жыл бұрын
@@tomlompa6598 That’s really cool! From what I’ve seen/read, the grain structure being smaller does at least play some part in the strength/toughness of the metal - up to a point (too small a grain structure being less strong). I’ve seen some manufacturers of forged rods claim that their forgings are stronger than billet rods of a similar weight, because the forging process gives them the ability to control the grain structure/alignment throughout the entire part, and that they can orient the grain in the strongest way for each segment of the part. Supposedly the (I assume) entirely uniform grain structure of billet parts means that they end up being slightly weaker overall. In your experience, would you say that there’s any truth to that? Or would you say that the fully aligned grain structure of a billet that is then machined down should end up being stronger?
@danwedderburn5550
@danwedderburn5550 2 жыл бұрын
Hi Steve, im here in UK. I will watch any of your videos related to anything engine/ or manufacturing of parts. Found your billet videos truly amazing. I have the utmost respect for people like yourself who are so clever & experienced, yet have their feet still so firmly on the ground & come across as such a genuinely passionate person in what they do.
@matthewcrampton5523
@matthewcrampton5523 2 жыл бұрын
Thanks for the videos, great to see various projects and hear technical insights. The technical videos are awesome, and it’s great to see how combinations run at the track, following the wagon build and racing is informative. Thanks for the effort and time making the videos
@michaelbarnett2077
@michaelbarnett2077 2 жыл бұрын
Steve, you're an elite engine builder, I'll watch pretty much anything you upload engine related. The build series of the land speed engine sounds cool. I really like the more technical stuff. I enjoy learning about building engines!
@JBNL1972
@JBNL1972 2 жыл бұрын
Seconded!
@MrRee-kn4xd
@MrRee-kn4xd 2 жыл бұрын
I loved seeing the engine build that unfortunately ended badly. I would love to see the machining that goes into these builds and everything it takes to make these things work. Normal people like me don't get to see this super high end stuff and it's totally fascinating. Thanks for sharing the bad with the good and try not to focus on the negative youtube comments.
@beforebefore
@beforebefore 2 жыл бұрын
Love this video Steve... common sense explanations. Looking forward to the complete teardown of the rest of that engine.
@chrisjohnson131
@chrisjohnson131 2 жыл бұрын
Love watching all the machining and why you are doing what you are doing. And the build up process.
@johnpeterson5193
@johnpeterson5193 2 жыл бұрын
I'm no engine builder but I've never seen all 8 rods blow up like that. My semi educated guess would be bad rods due to being too brittle.
@jvsyoutube3298
@jvsyoutube3298 2 жыл бұрын
yeah, rod faliure is a fact, why? well, thats a better question... something for a material expert to look on in the microscope on
@johnpeterson5193
@johnpeterson5193 2 жыл бұрын
Which after watching the video makes sense after he said he was using rods from a new manufacturer.
@mrray55
@mrray55 2 жыл бұрын
Yeah. If they where all cut from the same piece of stock. The weak spot seemed to be the exact same location on all of them.
@johnpeterson5193
@johnpeterson5193 2 жыл бұрын
@@mrray55 that or the aluminum alloy was too hard, making them too brittle to hold up to the forces of that monster of an engine.
@MathiasGreenwalde
@MathiasGreenwalde 2 жыл бұрын
Id assume the same. I also would add its probably not just the rods. Im guessing just a bad cast or something with the hardening/annealing process. Uncle Tonys Garage has a good video showing a brand new break rotor that came shattered in 3-4 pieces in the box. Either companies are rushing the process due to demand or just got missed.
@tomgaruti74
@tomgaruti74 2 жыл бұрын
That “Mass Exodus “ is the craziest thing I’ve seen happen to an engine. I would be interested in seeing some of the machining and modifications you go through on some of those awesome builds you do. Thank you Keep up the great work.
@michaelloth5870
@michaelloth5870 Жыл бұрын
The rods were either under engineered or made of the wrong material. Yes I know this is a late comment. Steve, I really like your delivery in these videos. You are clearly a good teacher and enjoy teaching. For engine builds give us all the details, don't skip anything. Have a mix of dyno stuff in there also, but don't turn it into the dyno channel.
@michaelphelps5064
@michaelphelps5064 2 жыл бұрын
Engine build and assembly videos and some dyno runs would get me interested. Honestly, it's all interesting. Thanks for your time.
@ItsYaBoiiPadi
@ItsYaBoiiPadi 2 жыл бұрын
Steve, really appreciate you taking your time out your very busy schedules and making these videos for us explaining and teaching everyone. Some serious time and knowledge from you and your guys. I hate when people assume and start blaming others as you have shown with these prototype parts failures.
@chrisobrien9334
@chrisobrien9334 2 жыл бұрын
Heat treatment process could have taken them beyond T26 specifications. But for them to shatter like they have it’s unique. I worked at CASTALLOY South Australia 🇦🇺 as a toolmaker. We made all the Harley Davidson wheels.
@budddove6480
@budddove6480 2 жыл бұрын
Exactly, he found the limit then some. R&D isn't for everyone. The haters should be thanking Steve for taking chances so they dont have to.
@rickwall4176
@rickwall4176 2 жыл бұрын
T26? I highly doubt that. they maybe a non heat treatable alloy. 7000 series
@williamhenderson2263
@williamhenderson2263 Жыл бұрын
Steve, you are a Class Act. I wish that I could have you build my engine.
@BrosDurst
@BrosDurst 2 жыл бұрын
First of all I like to Thank you Steve for you integrity and showing the uncut truth of this failure. Being a machinist and fabricator I too have came across various materials that where not to spec and have also been completely blindsided by their failures. Keep up the outstanding work. With out failure and pushing the limits we will never know our true potential.👊🏽
@tonkatoytruck
@tonkatoytruck 2 жыл бұрын
I would question the metallurgy of the aluminium. They may have stretched too far (past design specifications) or just failed due to stress fractures and the relative brittle nature of aluminium. All 8 would lead me to believe a mfg defect (bad billet batch). I would also question the rod bolt quality since they ALL came off the crank. VERY rare. I would expected at least a few would still be bolted to the crank, even if the rods had broken.
@andrewstoner4355
@andrewstoner4355 2 жыл бұрын
stress fractures like you said in the rod could have allowed them to just pull out when the first one went, they probably all went shortly after, ripping the bolt out of the rod material that was shattering around it.
@ls1jeeper
@ls1jeeper 2 жыл бұрын
I think the material the rods were made out of wasn't what it's suppose to be. I'm sure whoever made the rods got that material from some other company, was it subpar ? That or whoever did the math vs specs for those rods mis calculated a little lol
@jameswilliamson3413
@jameswilliamson3413 2 жыл бұрын
Love to see a land speed motor build as well as your company history from start to current you are great at your job thanks
@paulsjdavis
@paulsjdavis Жыл бұрын
I've been cnc machinist since 1988. I would like to see more machinist stuff. Thanks for sharing, Steve. Love your videos
@murmur3966
@murmur3966 2 жыл бұрын
**"Smash the like button 1000 times for the land speed engine build!!!"** The V10 Viper engine is a second build that would interest me. Keep up the awesome content my friend. Big thumbs up from Canada and I can't wait to see the metallurgical report on those rods you mentioned. 👍
@michaelpeace716
@michaelpeace716 2 жыл бұрын
absolutely interested in the assembly of the engines and the machining. And of course not just the what, but the why things are the way they are.
@emanuelecker8950
@emanuelecker8950 2 жыл бұрын
I’m all in for engine machining and build videos. Love the detailed more technical stuff. It’s hard earned knowledge. Thank you for sharing so much.
@DirtySideGetsDown
@DirtySideGetsDown 2 жыл бұрын
So much of the things you are considering sound like great ideas for the channel. Long term builds, R&D stuff and all the tech. Super in depth tech is one thing I like. Along those lines, I'd love to see a video about engine plates. At what power level should you switch from traditional mounts to plates, how to deal with things changing from the plate thickness, pros and cons, etc.
@lawrencetaylor5481
@lawrencetaylor5481 Жыл бұрын
I figured from the first video that, by the way they ALL grenade'd that there was a problem with the materials used to make that batch of rods. It happens to all kinds of things. Respect to you for not trashing the manufacturer and working with them to figure out what went wrong. That's it. All I have to say. Keep being you and I'll keep watching. 🙂
@pllot7072
@pllot7072 2 жыл бұрын
Steve, the logical analysis I have is that the rods you had in there had a different level of impurity within the metals, used during construction forming a small weakness.
@mrray55
@mrray55 2 жыл бұрын
Bet the entire batch was cut out of the same blank stock.
@BigLuck3
@BigLuck3 2 жыл бұрын
I agree that it has to be some sort of impurity or even the heat treat process, if Aragon gets low during heat treat it will mess up hardness. To me seems impurity or soft or brittle problem. Interested to find out
@arthurallen2719
@arthurallen2719 2 жыл бұрын
I would watch any of those series you are suggesting. All of them sound fascinating
@lancehalle9315
@lancehalle9315 2 жыл бұрын
I’ve gotta say I love the format now. A solid mix of engine builds, tech stuff and racing. Keep it up!
@tonyrgnash
@tonyrgnash 2 жыл бұрын
Coming from 1320\Cleetus and then Tom Bailey your channel is refreshing seeing things from an engine builder \ supplier and racers perspective. Most of the things you mentioned would be great content, you don't need multiple channels just keep doing what you're doing
@tomstrum6259
@tomstrum6259 Жыл бұрын
Just Amazing......Never seen any reasonable Quality metal break like Glass !!
@freedomfox8183
@freedomfox8183 2 жыл бұрын
I would love to see the whole process from start to finish with one of your SMX or even just a regular build non-billet brodix block is fine too just love the when process and you've always been behind some of the best out there so I'd love to see it all not just the end of when things go wrong lol
@johnperau
@johnperau 2 жыл бұрын
Good stuff Steve , be interesting to find the real cause of that catastrophic failure unfortunate be it- also be great to see other builds like big block ford and V10 viper I have a special interest in! Thanks the content good stuff! J
@WhiteTeeGarage
@WhiteTeeGarage 2 жыл бұрын
Steve, i love all your content, i have yet to rebuild more than a 1 cylinder ATV engine but you make it seem so easy. I love all of the technical content and how easy you make it all seem! Keep up the great work!
@tonysayles2891
@tonysayles2891 2 жыл бұрын
steve from me being a follower of your channel so long ,,, and seeing all of your content for the most part the vid,s you do are all great ,,, and informative as well just plain interesting stuff ,,, i think all that you show is second to none !!! Tony
@ls1jeeper
@ls1jeeper 2 жыл бұрын
I want to see the land speed motor build up. Also I'd like to see the making of parts start to finish. Really about anything I learn something from every video
@DwyneoutBack
@DwyneoutBack 2 жыл бұрын
Yes, we have to see the disassembly. You're doing great on the content. Most of it is stuff that we will only dream about but really cool. Keep it up.🤙
@clyntreynolds1032
@clyntreynolds1032 2 жыл бұрын
All great videos, I’m interested to see what is required to salvage the rest of the engine, in particular how you refinish the block. Keep up the great work.
@demon1891
@demon1891 2 жыл бұрын
Great videos already... whatever you share is awesome really like all the knowledge you give us and please keep up all the great work
@cochrandc7484
@cochrandc7484 2 жыл бұрын
We definitely are interested in longer videos. Love the tech and the breakdowns you provide. Nothing flashy , just facts. Would love to see more on that land speed car for sure .
@fordfan03
@fordfan03 2 жыл бұрын
Steve, I'd love to learn more about the land speed record car through a series of videos. It would be cool to know some of the differences in the engine for that type of build vs a drag car/street car build and so on. On the rod failure, I'm fairly certain it is a metallurgical problem, most likely in the heat treat process or the chemical makeup of the material. One rod likely fractured and created harmonics the wiped out the other rods. And to add to your comments about the bolts not being torqued, the bearings would look terrible, not clean like the ones in the video. Keep up the great work and videos.
@Captain_Evinrude
@Captain_Evinrude 2 жыл бұрын
The big ends steve was holding are mainly the result of uncontrolled rods....not the actual breakage point
@newtonfirefly3584
@newtonfirefly3584 2 жыл бұрын
@fordfan03; Your comments are clearly among those which indicate Your lacking within proper information, knowledge of physics, materials, metallurgy, engineering, though You have assessed the issue properly to be within the connecting rod materials, metallurgy - only through proper steps, process, methods of, with, within investigation, measurement, assessment, evaluation, differentiation, discernment, analysis, concepts, principles, determination can the cause of the connecting rods to break apart be determined. ->Clearly the evidence shown is certainly, absolutely insufficient for any proper expert to determine the cause. ->the evidence, logic, reason within the concepts, principles of materials, metallurgy, physics and especially within the concepts and principles of resonance, are clearly, obviously in opposition, counter indicative, counter any proper logic, reason, sense. =>Thus, these possible claims are clearly, obviously, certainly, absolutely just incorrect, faulty, 'poor guesses', false, nonsense. Your comments are one of two posted which attempt this clearly incorrect, faulty, 'poor guesses', false, nonsense claim with 'resonance' If You desire, please see my more detailed comment to @J Gregory Kine; about his false, faulty ideas - specifically about 'resonance' - it contains a more proper description of the evidence and necessary details for a proper assessment, evaluation, analysis, determination along with areas to investigate, measure, assess, evaluate, etc. within a proper process, method, etc. which proper physicists, chemists.material experts, metallurgists and engineers proceed, with, use, and follow -> never 'guess work', estimation, presumptions, assumptions, 'trial and error', etc. -> lack of knowledge, concepts, principles, etc. -these comments also include positive comments and suggestion to Steve about and determination for and with his posted vlogs along with some of my background, basis, knowledge, expertise. All The Best and Much Success in Your Quest, Health Happiness, and Well Being. 😊 Sincerely ☺
@Captain_Evinrude
@Captain_Evinrude 2 жыл бұрын
@@newtonfirefly3584 Please explain why these rods failed. Thank You!
@mechanic696
@mechanic696 2 жыл бұрын
Steve, Great video in the way that you responded to the questions!! If you have never put engines together, then you have a hard time wondering why there could be so many problems to look for. Was a bottom end man for a top-fuel drag team and I have seen some carnage, but this one was a proper doozie. Thank you for the videos, awesome!!!!
@ShamelessTR
@ShamelessTR 2 жыл бұрын
Man I feel in love with ya the first time I saw you on Cleetus. Thank you for the vidoes. I can't wait to see more of your work.
@joncraw29
@joncraw29 2 жыл бұрын
Steve, it's such a pleasure to see a creative genius at work; to that end, I'll watch every video you put out! I enjoy watching the engine builds, the dyno testing, and the process of building the race car. I'd like to see some info on how you plan an engine with a customer and arriving at a budget for their respective builds. Keep those videos coming!
@joshbingham7774
@joshbingham7774 2 жыл бұрын
Love your stuff, Steve! Here's my armchair quarterback of this situation. I think this was a cyclic fatigue stress failure. Aluminum has a finite life which is a function of stress/strain and number of cycles. You heat treat aluminum for strength, but the increased stress reduces number of cycles to failure.
@joshbingham7774
@joshbingham7774 2 жыл бұрын
Also, you might suggest to your vendor to go over their heat treatment process and records. I've seen heat treating done improperly cause similar results.
@paullutgen3477
@paullutgen3477 Жыл бұрын
A complete build would be great. Thanks for all the great info.
@dicksoncountyschoolnutriti7071
@dicksoncountyschoolnutriti7071 Жыл бұрын
Yes we would love to watch full build videos longer and your technical know how. Awesome videos. Keep up good work. God Bless..
@RiseUpForJesus777
@RiseUpForJesus777 2 жыл бұрын
Love all you do Steve. Everything to do with engines/cars is interesting. Just keep going where you feel your being led to go. There's always something of interest to learn from
@philb5593
@philb5593 2 жыл бұрын
I think this is pretty cool we get to see all the projects you're working on. I know KSR Kevin does like monthly shop updates where he gives the status of many projects he has going that don't always get full videos. I'll be years before I get anywhere near this level of power, but I love absorbing all the knowledge you give us.
@superchargedanimal5514
@superchargedanimal5514 Жыл бұрын
Your truly an excellent honest man! I truly appreciate your education and your videos for sure
@davidvonkrusze4677
@davidvonkrusze4677 2 жыл бұрын
Mr. Morris you are a true engine master... I watched all the wagon videos.. I truly believe something in the composition of the rod material was the culprit. Not shaming rhe rod maker in any way. However in these trying times you gotta take what you can get. Thanks for your time and knowledge
@veto8792
@veto8792 2 жыл бұрын
Love pretty much all your vids regardless of content. The way you set it up like you’re teaching is really great. Always a learning experience on this channel. 👍👍
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