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Untuk spesifikasi detail mesin & HARGA mesin Disk Filter tersebut: Mohon Hubungi VALTEKINDO Terimakasih

Boyun Mining Ceramic Vacuum Disc Filter www.boyunmachinery.com [email protected] Contact: Matthew Bao MH/WhatsApp/WeChat: +8618251413555 Ceramic Vacuum Disc Filter is a Dewatering Equipment, mainly composed by Ceramic Filter Plates , Central Piping system, Pulp Shaking system, pulp feeding, vacuum systems, filtrated Liquid discharge system, scraper system, backwash system, combined cleaning (ultrasonic cleaning, Automatic Acid cleaning ) system, fully automatic control, pulp bowl, filter supporting frame and other relative parts. Working principle: Capillary effect Operating process: Pie forming, drying, snap-blow, discharge, backwash Application: Solid-liquid separation, material dehydration, minerals dewatering and concentrates Core components: Ceramic filter plate Main structure The ceramic filter is mainly composed of rotary system, shaking agitator system, ore pulp supply and discharge system, vacuum generator, filtrated liquid discharge system, scrapers, backwash system, combined cleaning (ultrasonic cleaning, automatic acid cleaning ) system, fully automatic control system, pulp filtration bowl, discharge chutes and main equipment supporting frame structures. The pulp filtration bowl is made of corrosion-resistant stainless steel, which plays to load ore slurry. The shafting system stirs the mixture in the bowl to avoid rapid settling of the mineral slurry; the ceramic filter plate is installed on the central piping drum, which is driven by the stepless speed reducer. The plates used in the filter is ceramic filter plate, without filter clothing, which reduces the production cost. There is a gap of about 1mm between the scraper and the filter plate during unloading to prevent mechanical wear then prolong the filter service life. The ceramic filter adopts backwashing, combined cleaning and other methods for cleaning. The system adopts PLC automatic control and is equipped with frequency converter, liquid level meter, metering pump and other devices. When starting up, the slurry valve is monitored by the material level meter to control the level of the slurry level. The filtrate in the vacuum tank is detected by the level meter. When it reaches a high level, the PLC control system quickly opens the outlet valve of the filtrate pump to quickly drain. The ceramic filter can adopt remote control or centralized control according to different requirements of users. Equipment applications Factors affecting productivity Ceramic filter plate Ceramic filter plate known as a ceramic film plate, ceramic clay disc, ceramic clay plate , filter plate, is made of corundum, silicon carbide, new special process made and act as the the filter media. As the core components of the ceramic filter, the ceramic filter plates have been widely applied to iron ore, zinc ore, sulfur ore, copper concentrate, Nickel concentrate, molybdenum ore, Lead ore , Tungsten ore, Manganese fine Filtration and dewatering of mine concentrates such as mines , vanadium ores , aluminum concentrates, gold concentrates, non-metallic concentrates, and solid-liquid separation in coal, fine chemicals, papermaking, pharmaceuticals, chemical fiber, food, environmental protection and other industries. As the filter medium of ceramic filter, we should also note below: (1) The particle size and distribution of the material match the pores of the ceramic filter plate. Although the larger pore size of the ceramic filter plate, it is easier to absorb slurry liquid, it can also easy to cause plate inner pores to be blocked; (2) Try to choose high water permeability plate, easier to gain high pie contents. Vacuum Under normal circumstances, higher vacuum degree, the suction is larger, and the production capacity is higher, and the filter cake moisture control will be more better in dryer pie. Some ceramic filters are equipped with a two-stage or multi-stage vacuum system to obtain almost absolute vacuum, which can reach 0.09 ～ 0.098MPa. Material concentration The concentration can change the nature of the suspension, because after the suspension concentration reaches a certain value, its viscosity is no longer a constant value, which is a non-Newtonian fluid property. For the suspension of fine particles, the filter cake resistance of the low-concentration slurry is greater than the filter cake resistance of the high-concentration slurry, so increasing the concentration can improve the filtration performance. The higher concentration of raw slurry, and the general processing capacity is high, that is also the overflow can be used to increase operating ability. Too higher slurry concentration rate has an impact on shaking, and high productivity can be achieved by adjusting the overflow level. Level of material With the increase of the slurry level in bowl of the ceramic filter, the suction time of the ceramic filter plate in the vacuum zone increases, the thickness of the suction slurry increases, and the production capacity goes higher. However, the drying time is relatively shorter, and the water content of the concentrate pie will increase appropriately. Choose the best material level to ensure that the production capacity and concentrate moisture meet the a perfect balance point. Main rotary speed The main speed slows down, the filter cake formation time increases in the vacuum zone, and the production capacity gradually increases, but since the thickness of the slurry suction per unit time is not proportional to the drum speed slowing down, the production capacity of the ceramic filter is the highest in a certain range. On the other hand, as the spindle speed slows down, the thickness of the slurry increases, which also affects the concentrate moisture. For viscous materials, the ceramic filter starts with the ceramic plate as the filter medium. When the filter cake is formed, it is gradually converted into a porous filter medium with the filter cake itself, and the filter cake of the viscous material is not easy to form, and the appearance cannot be formed. When the filter cake is dried, the spindle speed slows down and it is easy to reduce the moisture of the concentrate. Similarly, the spindle speed is accelerated, the filter cake formation time in the vacuum zone is shortened, and the thickness of the slurry suction is reduced, which can increase the production capacity for easy-forming materials. However, after the spindle speed is too fast, it is not easy to clean the ceramic plate in each cycle. For viscous materials, the filter cake is not easy to form after the spindle speed is accelerated, which will affect the production capacity. Therefore, the use of ceramic filters should explore the best spindle speed for the inherent properties of the concentrate. Shaking speed The slurry suction mechanism of the ceramic filter is actual that the particles move under the action of vacuum force, and the faster stirring speed affects the slurry suction of fine particles. For the slurry that is easy to settle, the stirring speed should be increased, on the one hand, it can prevent the slurry from settling, and on the other hand, it is easy to adsorb the particles. Generally, the viscous material, the material that is not easy to settle, and the finer particle size generally have a slower stirring speed, and the sandy material, the easy sedimentation material, and the coarser particle size generally have a faster stirring speed. Scraper gap Since the ceramic filter adopts non-contact discharge, the smaller the gap between the scraper and the ceramic filter plate, the more filter cake scraped in each cycle time, the higher productivity, so the scraper gap can be adjusted if conditions permit. There is a gap of about 1mm between the scraper and the ceramic filter plate to prevent mechanical wear and prolong the service life. PH value The pH value affects the electric potential of the particles and their fluidity. Changing the pH value according to the nature of the slurry can effectively increase the capacity of the ceramic filter. Temperature Generally, the higher the temperature, the lower the viscosity of the liquid, the more beneficial it is to increase the filtration speed, reduce the water content of the filter cake or sludge, and at the same time reduce the viscosity of the slurry to increase the throughput. Note: Above data is for reference only, due to the difference in the nature of the same material in various regions, the actual output and moisture are subject to the test data. For example: -200 mesh accounts for 52% of the iron ore concentrate, when the feed concentration is 60%, the output is 920kg/㎡.h, and the filtered cake water content is 9%. Remark: If the iron ore pulp size as -200 mesh @ 52%, when the feed concentration is 60%, the ceramic filter will produce 920kg of concentrates per square meter per hour and the filtered cake water content will be 9%. In this condition, if the equipment type is 60m2, the output per hour of filter will be: 920 × 60 = 55200kg /hour per set of filter. #solid&liquidseparation #DiscFilter #VacuumDiscFilter #MiningDewatering #MiningSeparation #copperconcentratesfilter

Boyun Mining Ceramic Vacuum Disc Filter www.boyunmachinery.com [email protected] Contact: Matthew Bao MH/WhatsApp/WeChat: +8618251413555 Ceramic Vacuum Disc Filter is a Dewatering Equipment, mainly composed by Ceramic Filter Plates , Central Piping system, Pulp Shaking system, pulp feeding, vacuum systems, filtrated Liquid discharge system, scraper system, backwash system, combined cleaning (ultrasonic cleaning, Automatic Acid cleaning ) system, fully automatic control, pulp bowl, filter supporting frame and other relative parts. Working principle: Capillary effect Operating process: Pie forming, drying, snap-blow, discharge, backwash Application: Solid-liquid separation, material dehydration, minerals dewatering and concentrates Core components: Ceramic filter plate Main structure The ceramic filter is mainly composed of rotary system, shaking agitator system, ore pulp supply and discharge system, vacuum generator, filtrated liquid discharge system, scrapers, backwash system, combined cleaning (ultrasonic cleaning, automatic acid cleaning ) system, fully automatic control system, pulp filtration bowl, discharge chutes and main equipment supporting frame structures. The pulp filtration bowl is made of corrosion-resistant stainless steel, which plays to load ore slurry. The shafting system stirs the mixture in the bowl to avoid rapid settling of the mineral slurry; the ceramic filter plate is installed on the central piping drum, which is driven by the stepless speed reducer. The plates used in the filter is ceramic filter plate, without filter clothing, which reduces the production cost. There is a gap of about 1mm between the scraper and the filter plate during unloading to prevent mechanical wear then prolong the filter service life. The ceramic filter adopts backwashing, combined cleaning and other methods for cleaning. The system adopts PLC automatic control and is equipped with frequency converter, liquid level meter, metering pump and other devices. When starting up, the slurry valve is monitored by the material level meter to control the level of the slurry level. The filtrate in the vacuum tank is detected by the level meter. When it reaches a high level, the PLC control system quickly opens the outlet valve of the filtrate pump to quickly drain. The ceramic filter can adopt remote control or centralized control according to different requirements of users. Equipment applications Factors affecting productivity Ceramic filter plate Ceramic filter plate known as a ceramic film plate, ceramic clay disc, ceramic clay plate , filter plate, is made of corundum, silicon carbide, new special process made and act as the the filter media. As the core components of the ceramic filter, the ceramic filter plates have been widely applied to iron ore, zinc ore, sulfur ore, copper concentrate, Nickel concentrate, molybdenum ore, Lead ore , Tungsten ore, Manganese fine Filtration and dewatering of mine concentrates such as mines , vanadium ores , aluminum concentrates, gold concentrates, non-metallic concentrates, and solid-liquid separation in coal, fine chemicals, papermaking, pharmaceuticals, chemical fiber, food, environmental protection and other industries. As the filter medium of ceramic filter, we should also note below: (1) The particle size and distribution of the material match the pores of the ceramic filter plate. Although the larger pore size of the ceramic filter plate, it is easier to absorb slurry liquid, it can also easy to cause plate inner pores to be blocked; (2) Try to choose high water permeability plate, easier to gain high pie contents. Vacuum Under normal circumstances, higher vacuum degree, the suction is larger, and the production capacity is higher, and the filter cake moisture control will be more better in dryer pie. Some ceramic filters are equipped with a two-stage or multi-stage vacuum system to obtain almost absolute vacuum, which can reach 0.09 ～ 0.098MPa. Material concentration The concentration can change the nature of the suspension, because after the suspension concentration reaches a certain value, its viscosity is no longer a constant value, which is a non-Newtonian fluid property. For the suspension of fine particles, the filter cake resistance of the low-concentration slurry is greater than the filter cake resistance of the high-concentration slurry, so increasing the concentration can improve the filtration performance. The higher concentration of raw slurry, and the general processing capacity is high, that is also the overflow can be used to increase operating ability. Too higher slurry concentration rate has an impact on shaking, and high productivity can be achieved by adjusting the overflow level. Level of material With the increase of the slurry level in bowl of the ceramic filter, the suction time of the ceramic filter plate in the vacuum zone increases, the thickness of the suction slurry increases, and the production capacity goes higher. However, the drying time is relatively shorter, and the water content of the concentrate pie will increase appropriately. Choose the best material level to ensure that the production capacity and concentrate moisture meet the a perfect balance point. Main rotary speed The main speed slows down, the filter cake formation time increases in the vacuum zone, and the production capacity gradually increases, but since the thickness of the slurry suction per unit time is not proportional to the drum speed slowing down, the production capacity of the ceramic filter is the highest in a certain range. On the other hand, as the spindle speed slows down, the thickness of the slurry increases, which also affects the concentrate moisture. For viscous materials, the ceramic filter starts with the ceramic plate as the filter medium. When the filter cake is formed, it is gradually converted into a porous filter medium with the filter cake itself, and the filter cake of the viscous material is not easy to form, and the appearance cannot be formed. When the filter cake is dried, the spindle speed slows down and it is easy to reduce the moisture of the concentrate. Similarly, the spindle speed is accelerated, the filter cake formation time in the vacuum zone is shortened, and the thickness of the slurry suction is reduced, which can increase the production capacity for easy-forming materials. However, after the spindle speed is too fast, it is not easy to clean the ceramic plate in each cycle. For viscous materials, the filter cake is not easy to form after the spindle speed is accelerated, which will affect the production capacity. Therefore, the use of ceramic filters should explore the best spindle speed for the inherent properties of the concentrate. Shaking speed The slurry suction mechanism of the ceramic filter is actual that the particles move under the action of vacuum force, and the faster stirring speed affects the slurry suction of fine particles. For the slurry that is easy to settle, the stirring speed should be increased, on the one hand, it can prevent the slurry from settling, and on the other hand, it is easy to adsorb the particles. Generally, the viscous material, the material that is not easy to settle, and the finer particle size generally have a slower stirring speed, and the sandy material, the easy sedimentation material, and the coarser particle size generally have a faster stirring speed. Scraper gap Since the ceramic filter adopts non-contact discharge, the smaller the gap between the scraper and the ceramic filter plate, the more filter cake scraped in each cycle time, the higher productivity, so the scraper gap can be adjusted if conditions permit. There is a gap of about 1mm between the scraper and the ceramic filter plate to prevent mechanical wear and prolong the service life. PH value The pH value affects the electric potential of the particles and their fluidity. Changing the pH value according to the nature of the slurry can effectively increase the capacity of the ceramic filter. Temperature Generally, the higher the temperature, the lower the viscosity of the liquid, the more beneficial it is to increase the filtration speed, reduce the water content of the filter cake or sludge, and at the same time reduce the viscosity of the slurry to increase the throughput. Note: Above data is for reference only, due to the difference in the nature of the same material in various regions, the actual output and moisture are subject to the test data. For example: -200 mesh accounts for 52% of the iron ore concentrate, when the feed concentration is 60%, the output is 920kg/㎡.h, and the filtered cake water content is 9%. Remark: If the iron ore pulp size as -200 mesh @ 52%, when the feed concentration is 60%, the ceramic filter will produce 920kg of concentrates per square meter per hour and the filtered cake water content will be 9%. In this condition, if the equipment type is 60m2, the output per hour of filter will be: 920 × 60 = 55200kg /hour per set of filter. #solid&liquidseparation #DiscFilter #VacuumDiscFilter #MiningDewatering #MiningSeparation #copperconcentratesfilter

Boyun Mining Ceramic Vacuum Disc Filter www.boyunmachinery.com [email protected] Contact: Matthew Bao MH/WhatsApp/WeChat: +8618251413555 Ceramic Vacuum Disc Filter is a Dewatering Equipment, mainly composed by Ceramic Filter Plates , Central Piping system, Pulp Shaking system, pulp feeding, vacuum systems, filtrated Liquid discharge system, scraper system, backwash system, combined cleaning (ultrasonic cleaning, Automatic Acid cleaning ) system, fully automatic control, pulp bowl, filter supporting frame and other relative parts. Working principle: Capillary effect Operating process: Pie forming, drying, snap-blow, discharge, backwash Application: Solid-liquid separation, material dehydration, minerals dewatering and concentrates Core components: Ceramic filter plate Main structure The ceramic filter is mainly composed of rotary system, shaking agitator system, ore pulp supply and discharge system, vacuum generator, filtrated liquid discharge system, scrapers, backwash system, combined cleaning (ultrasonic cleaning, automatic acid cleaning ) system, fully automatic control system, pulp filtration bowl, discharge chutes and main equipment supporting frame structures. The pulp filtration bowl is made of corrosion-resistant stainless steel, which plays to load ore slurry. The shafting system stirs the mixture in the bowl to avoid rapid settling of the mineral slurry; the ceramic filter plate is installed on the central piping drum, which is driven by the stepless speed reducer. The plates used in the filter is ceramic filter plate, without filter clothing, which reduces the production cost. There is a gap of about 1mm between the scraper and the filter plate during unloading to prevent mechanical wear then prolong the filter service life. The ceramic filter adopts backwashing, combined cleaning and other methods for cleaning. The system adopts PLC automatic control and is equipped with frequency converter, liquid level meter, metering pump and other devices. When starting up, the slurry valve is monitored by the material level meter to control the level of the slurry level. The filtrate in the vacuum tank is detected by the level meter. When it reaches a high level, the PLC control system quickly opens the outlet valve of the filtrate pump to quickly drain. The ceramic filter can adopt remote control or centralized control according to different requirements of users. Equipment applications Factors affecting productivity Ceramic filter plate Ceramic filter plate known as a ceramic film plate, ceramic clay disc, ceramic clay plate , filter plate, is made of corundum, silicon carbide, new special process made and act as the the filter media. As the core components of the ceramic filter, the ceramic filter plates have been widely applied to iron ore, zinc ore, sulfur ore, copper concentrate, Nickel concentrate, molybdenum ore, Lead ore , Tungsten ore, Manganese fine Filtration and dewatering of mine concentrates such as mines , vanadium ores , aluminum concentrates, gold concentrates, non-metallic concentrates, and solid-liquid separation in coal, fine chemicals, papermaking, pharmaceuticals, chemical fiber, food, environmental protection and other industries. As the filter medium of ceramic filter, we should also note below: (1) The particle size and distribution of the material match the pores of the ceramic filter plate. Although the larger pore size of the ceramic filter plate, it is easier to absorb slurry liquid, it can also easy to cause plate inner pores to be blocked; (2) Try to choose high water permeability plate, easier to gain high pie contents. Vacuum Under normal circumstances, higher vacuum degree, the suction is larger, and the production capacity is higher, and the filter cake moisture control will be more better in dryer pie. Some ceramic filters are equipped with a two-stage or multi-stage vacuum system to obtain almost absolute vacuum, which can reach 0.09 ～ 0.098MPa. Material concentration The concentration can change the nature of the suspension, because after the suspension concentration reaches a certain value, its viscosity is no longer a constant value, which is a non-Newtonian fluid property. For the suspension of fine particles, the filter cake resistance of the low-concentration slurry is greater than the filter cake resistance of the high-concentration slurry, so increasing the concentration can improve the filtration performance. The higher concentration of raw slurry, and the general processing capacity is high, that is also the overflow can be used to increase operating ability. Too higher slurry concentration rate has an impact on shaking, and high productivity can be achieved by adjusting the overflow level. Level of material With the increase of the slurry level in bowl of the ceramic filter, the suction time of the ceramic filter plate in the vacuum zone increases, the thickness of the suction slurry increases, and the production capacity goes higher. However, the drying time is relatively shorter, and the water content of the concentrate pie will increase appropriately. Choose the best material level to ensure that the production capacity and concentrate moisture meet the a perfect balance point. Main rotary speed The main speed slows down, the filter cake formation time increases in the vacuum zone, and the production capacity gradually increases, but since the thickness of the slurry suction per unit time is not proportional to the drum speed slowing down, the production capacity of the ceramic filter is the highest in a certain range. On the other hand, as the spindle speed slows down, the thickness of the slurry increases, which also affects the concentrate moisture. For viscous materials, the ceramic filter starts with the ceramic plate as the filter medium. When the filter cake is formed, it is gradually converted into a porous filter medium with the filter cake itself, and the filter cake of the viscous material is not easy to form, and the appearance cannot be formed. When the filter cake is dried, the spindle speed slows down and it is easy to reduce the moisture of the concentrate. Similarly, the spindle speed is accelerated, the filter cake formation time in the vacuum zone is shortened, and the thickness of the slurry suction is reduced, which can increase the production capacity for easy-forming materials. However, after the spindle speed is too fast, it is not easy to clean the ceramic plate in each cycle. For viscous materials, the filter cake is not easy to form after the spindle speed is accelerated, which will affect the production capacity. Therefore, the use of ceramic filters should explore the best spindle speed for the inherent properties of the concentrate. Shaking speed The slurry suction mechanism of the ceramic filter is actual that the particles move under the action of vacuum force, and the faster stirring speed affects the slurry suction of fine particles. For the slurry that is easy to settle, the stirring speed should be increased, on the one hand, it can prevent the slurry from settling, and on the other hand, it is easy to adsorb the particles. Generally, the viscous material, the material that is not easy to settle, and the finer particle size generally have a slower stirring speed, and the sandy material, the easy sedimentation material, and the coarser particle size generally have a faster stirring speed. Scraper gap Since the ceramic filter adopts non-contact discharge, the smaller the gap between the scraper and the ceramic filter plate, the more filter cake scraped in each cycle time, the higher productivity, so the scraper gap can be adjusted if conditions permit. There is a gap of about 1mm between the scraper and the ceramic filter plate to prevent mechanical wear and prolong the service life. PH value The pH value affects the electric potential of the particles and their fluidity. Changing the pH value according to the nature of the slurry can effectively increase the capacity of the ceramic filter. Temperature Generally, the higher the temperature, the lower the viscosity of the liquid, the more beneficial it is to increase the filtration speed, reduce the water content of the filter cake or sludge, and at the same time reduce the viscosity of the slurry to increase the throughput. Note: Above data is for reference only, due to the difference in the nature of the same material in various regions, the actual output and moisture are subject to the test data. For example: -200 mesh accounts for 52% of the iron ore concentrate, when the feed concentration is 60%, the output is 920kg/㎡.h, and the filtered cake water content is 9%. Remark: If the iron ore pulp size as -200 mesh @ 52%, when the feed concentration is 60%, the ceramic filter will produce 920kg of concentrates per square meter per hour and the filtered cake water content will be 9%. In this condition, if the equipment type is 60m2, the output per hour of filter will be: 920 × 60 = 55200kg /hour per set of filter. #solid&liquidseparation #DiscFilter #VacuumDiscFilter #MiningDewatering #MiningSeparation #copperconcentratesfilter