Incredible😍 Can you share some details about how to get into this work. I am already working in composites industry in automotive sector but i want to move into wind turbine area. Please let me know.
@Ghoraba0 Жыл бұрын
Hello, nice video! Can i ask what type of tape is used to fix the plastic bad used in the vacuuming?
@kymchapman1110 Жыл бұрын
This is sealant tape/ tacky tape.
@gilmashalim9918 Жыл бұрын
@0:26 seems like you overlapped the last BX over the paint. Why is that?
@kymchapman1110 Жыл бұрын
This was the direction given by the engineers who created the repair procedure. This was an additional cover ply, which was later sanded down, exposing the original coating prior to applying fillers/coatings.
@BoseSumantraa2 жыл бұрын
What were the repair materials used? Fiber glass type? Resin type? Would appreciate if you can mention the materials used in the repair process
@BobMarley-yq3wi2 жыл бұрын
I saw the bubbles coming through on the vacuum pipe, was it not full of porosity? Do you not clamp the resin intake off after infusion is complete?
@andrewlaing98012 жыл бұрын
Vacuum pipe will go to a catch pot. So the pump will be protected from the resin.
@BobMarley-yq3wi2 жыл бұрын
@@andrewlaing9801 that’s not what I mean. I’m talking about the component not the pump. Porosity is caused by an air leak on the intake or resin that was not gassed off after mixing. Clamping the intake after infusion not only stops further porosity, it helps locks the resin and gives a more consistent matrix.
@franksabatier55332 жыл бұрын
I would be interested to see the resin intake setup. Can you describe what you did there?
@kymchapman11102 жыл бұрын
Hi Frank, this is a pretty typical Resin Infusion Lamination. Easy Composites have some excellent tutorials with great explanations. I've linked one of their videos below. kzfaq.info/get/bejne/p7OAhqx8y9HIpIU.html
@brunosampaio51812 жыл бұрын
E biax 600?
@JoaquimdeOliveira2 жыл бұрын
What i dont understand is why u did round corners on the first 2 or 3 layers and the other layers not?... Usually u make none or when need to make it, you make in all layers, not only the first 2 or 3 layers...
@fassaaug033 жыл бұрын
So it was hard to assess from the video how long did it take.. So how many days or hours did it take to do this three bearing replacement?
@kymchapman11103 жыл бұрын
About 2 days for the work captured in this video, but there's about 4 days work from shut-down to restart of the turbine.
@knotycassanova3 жыл бұрын
This is totally different from how we lay up glass on the blade. This looks so much better then how we do here at GE. Im amazed cause i was wondering why he was putting the glass down dry and then all of the sudden saw the resin coming in to the repair……MY MIND IS BLOWN
@JoaquimdeOliveira2 жыл бұрын
In the factory, it is normally by infusion method. In the field, depending on the size of the defect and the number of fibers affected, the manufacturer may or may not require infusion rather than manual lamination, to ensure quality of the repair. But for most repairs, it's no infusion required.
@robsonclementemorais75003 жыл бұрын
where do i do this blade repair course my brother live in brazil
@Pepe_Chad3 жыл бұрын
Hey mate thanks for the video! What was the cause of the damage ?
@JoaquimdeOliveira2 жыл бұрын
Manufacturing defect. These type of repairs of this dimension are manufacturing defects. or design defect (in new blade models sometimes it happens)
@kymchapman11102 жыл бұрын
Hi Kaneda, this particular blade was damaged during transportation. The Trailing Edge of the blade struck an object causing the bond line adhesive to crack and delimitate the surrounding fibreglass.
@kleahy1063 жыл бұрын
Why resin?. Use film adhesive and a controlled Heater mat. Resin to heavy, less tensile strength , and will mess up final balance moments. I did the Engineering side helicopter blade repair for 35 years.
@keviniosue70098 ай бұрын
these arent helicopter blades...
@fabiocabrerisso1563 жыл бұрын
congratulations excellent job
@fabiocabrerisso1563 жыл бұрын
I have a channel too, Irata dos Ventos
@EngineeringwithRosie3 жыл бұрын
Great video! I love how your videos show the realities of wind turbine maintenance 😀 It would be cool to see footage of the technicians climbing as well. Until I climbed myself I could never believe how much effort it is to get up there, even for a five minute job. Once I did that a few times I really understood that reliability is so much more critical for wind turbines than most other engineering applications.
@EngineeringwithRosie3 жыл бұрын
This is great footage, I would love to use it in one of my upcoming videos on the concept of design lifetime, to illustrate why pitch bearings are designed to last the full turbine lifetime without being replaced. Could you let me know if you would give permission for me to use the video?
@kymchapman11103 жыл бұрын
Yeah that's absolutely fine, maybe you could link my video?
@EngineeringwithRosie3 жыл бұрын
@@kymchapman1110 Great! Thanks so much. And yep of course I can link to your video.
@joshuapartner33804 жыл бұрын
very cool! How long in real time did this take to perform?
@kymchapman11104 жыл бұрын
This was footage from several different turbines. But about 3 days per turbine when weather permitted.
@hidebo94 жыл бұрын
How often does typical commercial blade bearings needs to be replaced or repaired?
@kymchapman11104 жыл бұрын
This is a difficult question to answer, and one that I'm probably not entirely qualified to answer. However, I do know that they aren't typically a component that is replaced, they're usually expected to last the life of the turbine.
@G2Thumpstar7 жыл бұрын
Very cool bloke, well done on the editing. I thought I saw a green helmet?
@kymchapman11106 жыл бұрын
Thanks Marshall Lloyd. If you're careful not to blink I think the green helmet makes a few appearances