FATA Aluminum

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@zinkyjames1674 2 күн бұрын

The good ole ecotec block. I have always wondered why the look like aluminum foam.

@CocainerCocainer-kh8kh Ай бұрын

I want to join your job please give me your watsap number

@adambergendorff2702 10 ай бұрын

Great video!

@mustafagbar2304 Жыл бұрын

Which type of foam use for casting aluminum

@mustafagbar2304 Жыл бұрын

Great work

@kevinyu1596 Жыл бұрын

Good machine

@Rizo-Intelligent Жыл бұрын

A Die casting machine peripheral automation equipment manufacturer in Shenzhen

@catchingfadesclashroyal6506 2 жыл бұрын

Useless video

@nathanielgarrido5734 2 жыл бұрын

Love the gran turismo music 😂

@scottpecora371 2 жыл бұрын

BIG MONEY, WHAT A HUGE INVESTMENT

@pattygq 2 жыл бұрын

How would they have cast carburetors and engine blocks back before injection molding of Styrofoam was a thing?

@MarceloPereira-ll4go 2 жыл бұрын

Legal

@vincedibona4687 2 жыл бұрын

I wonder what percentage of their castings are failures, needing to be remelted altogether…?

@mode1charlie170 2 жыл бұрын

Amazing process….

@UncleKennysPlace 3 жыл бұрын

Shot in lovely 4:3 aspect ratio using only the finest russet potatoes.

@relaxareaobligatorie9695 3 жыл бұрын

Thanks 😚😚😚

@adrianjackman9422 3 жыл бұрын

Currently reverse engineering engine block from a 60's mini. Fair to say the detail and finishing wasn't so good back then but still amazing for the equipment they had back then.

@akeemsimon3597 3 жыл бұрын

Music sounds great.

@notyou1877 3 жыл бұрын

This is some ancient shit! Them robots been obsolete since the 90's

@RRaucina 3 жыл бұрын

Imagine that all this will be gone and scrapped if electric autos take over.

@SunilSundar 3 жыл бұрын

I don't understand; 1. why the loose sand holds it's shape long enough for the metal to solidify, once the foam has evaporated. 2. What are ingredients of the slurry that they coat the foam with, that it's both hard and porous to gases

@mohamedkaba4909 3 жыл бұрын

The sand has oil in it and its very sturdy once pressed together like building a sandcastle

@aldobergamasco905 3 жыл бұрын

1.the sand is not loose but well compacted surrounding the cluster 2. the ingredients are patent covered

@laurencejoaquin3675 2 жыл бұрын

The exact composition is trade secret (read: NOT pattened as Aldo claims, as that would require disclosure of the blend, similar to why fragrances aren't pattened). What I can share is the primary 'special' components, excluding its water base are graphene and iron. A combination of the refractory coating and the density of the molten metal is sufficient to maintain the mould shape. the sand is compacted via vibration of the flask prior to casting.

@lukeamato2348 2 жыл бұрын

You can buy a similar product called polycap 600 it's pricy though

@karlschauff7989 2 ай бұрын

@2:22 you see the foam parts dipped into a slurry. this coats the foam in a refractory that acts as a barrier between the loose sand and the foam mold.

@mpetersen6 4 жыл бұрын

As I recall one advantage to this process is the reduction in matching operations needed

@cwhuffman01 3 жыл бұрын

There are actually a number of options to lost foam using glued foam sections. Fewer machining operations is one, but the main advantage is being able to make passages, channels, etc. in a component that is optimized for better performance or efficiency. This is commonly done on a lot of engine components or complex valve components.

@user-qz3wh8ez2v 3 жыл бұрын

yes of course it is very reduction in machine

@Lkmeswoo 4 жыл бұрын

HOW to prevent the gas void defects which the foam burning on casting process?

@user-qz3wh8ez2v 3 жыл бұрын

must be applying suction to take sll gases form burn foam

@gadaadhoon Жыл бұрын

I had the same question. It's a problem with smaller scale projects. I wonder if this just stays liquid so long that it isn't a problem because of the huge amount of molten metal.

@mamunakonmusic2874 4 жыл бұрын

Thank you fore your vedio.

@jasons699 4 жыл бұрын

Would have been better without the music. Sorry I couldn't watch the whole video

@vincedibona4687 2 жыл бұрын

You know you can just turn the volume down/mute the video, right???

@jackpistone8015 4 жыл бұрын

its lit!

@hemijp1 4 жыл бұрын

Millions of jobs down the shiter

@paulbains9152 4 жыл бұрын

Is that a ceramic shell slurry that the styrofoams are dipped in and dried , before being supported by the dry sand ? If so , how do they stop the ceramic shell slurry from beading , and not sticking evenly to the styrofoam ? Ive cast aluminum intake manifolds this way , but an engine block , WOW !

@DodgyBrothersEngineering 2 жыл бұрын

@Paul Bains you have cast intake manifolds but you have no KZfaq content what gives?

@Budivedder 4 жыл бұрын

Cara molding yg efisien

@gotany1 4 жыл бұрын

same music down at our social centre and the jumping to.

@user-di3jy9um1k 4 жыл бұрын

Такие продвинутые и крутые технологии, а движки на современных машинах "ходят" всё меньше и меньше!! Если агрегаты 80х годов ходили от 500т. до 1млн.км.,то сегодня, а это сорок лет развития материалов и технологий, движки и 200т.км. не "выхаживают"! И речь идёт о таких производителях как Мерседес, Порше, БМВ да и японцы стали этим баловаться! Давно известно, как и из чего нужно сделать агрегат, чтобы он при правильном обслуживании служил десятки лет и сотни тысяч километров без проблем!

@georgekuzma8075 4 жыл бұрын

Please help! I wonder when you are doing operation "cluster coating", does anybody know what kind of material you use to coat the foam? Is it polyurethane or something else? Thank you! Its right on 03:10

@wikusdp 3 жыл бұрын

It's a zirconium refractory coating water based.

@nexus7tablet610 3 жыл бұрын

It allows the aluminium to burn out the foam and fill the void without the sand collapsing?

@metalmogul4691 4 жыл бұрын

Wow nice job, will last forever.

@BrandonsGarage 4 жыл бұрын

What is that coating they put on the foam?

@chipcity3016 3 жыл бұрын

Its a ceramic slurry, similar to plaster of paris. this is what actually becomes the mold surface. The surrounding course sand is just extra support.

@ChicknNudleSoup 5 жыл бұрын

Can I get a whole engine made of foam? Manifolds and everything? Sounds like it would be a great prank prop.p

@get-the-lead-out.4593 5 жыл бұрын

*Get Rid Of Your STUPID Music* It doesn't make our viewing experience any better than if having got to hear the actual sounds of the machines and processes!

@billcat1840 5 жыл бұрын

Damn that explains why Saturn engines look like painted styrofoam

@Fenlandia 4 жыл бұрын

My Saturn engine was actually painted styofoam...

@VencedorGamer 2 жыл бұрын

Only the 2.2L block goes through this process, the 2.4 and 2.0 are old-fashion Forged Aluminum.

@boogerking7411 5 жыл бұрын

What prevents the sand from occupying the space when the foam melts after pouring the molten aluminum? The sand doesn't seem hardened so why it didn't collapse onto the liquid aluminum?

@donaldasayers 5 жыл бұрын

The foam is coated in a refractory coating which hardens when the hot metal touches it. see 3:09

@noahdawn3964 4 жыл бұрын

@@donaldasayers i got that part but never saw the step where they did a burnout of the foam. Or was the foam just burned out with the aluminum?

@donaldasayers 4 жыл бұрын

@@noahdawn3964 Plastic foam, vs molten aluminium at 800C, the foam just disappears. Search for lost foam casting.

@billburkhalter411 3 жыл бұрын

Looks like the foam casting is dipped in a ceramic slurry several times then allowed to cure before the sand is poured.

@user-qz3wh8ez2v 3 жыл бұрын

the casting coating as you see this coatong is very strength so no. sand during pouring metal

@1adam408 5 жыл бұрын

@AirCrash1 5 жыл бұрын

Great background music, if you need narration to understand what is going on then you need to follow the Kardashians and not engineering.

@gadaadhoon Жыл бұрын

Do tell. How are they preventing gas defects?

@jaboi9900 4 ай бұрын

Ooo… burn! 😂

6 жыл бұрын

I want to make a mold using an existing object but I dont know how to scale up the existing object to compensate for shrinkage? How do we scale up and existing object? Can someone help

@debojackson23 5 жыл бұрын

parçala behçet, the sand is the mold and the foam is the object, sand is fit tight around the object which in this case shaking to fill into the foam and around it , thus making it mold air tight, when molten is poured it burns the intire foam piece and forms the object which was made of foam,there is no loss of size.

5 жыл бұрын

When the molten metal solidifies wont it shrink?

@debojackson23 5 жыл бұрын

parçala behçet not that I have seen when I do my projects same size as the foam object every time.

5 жыл бұрын

I see. I read or watched somewhere that you need to compansate for the shrinking metal so you need to scale up the existing object like 2-3 percent. maybe i am mistaken. Thank you for taking your time to answer.

@debojackson23 5 жыл бұрын

parçala behçet no problem good luck to you

@anagemingjihanml_ff9535 6 жыл бұрын

Ok thanks of this vedeos made block engine ...I want to tray at home

@shanechambless8 6 жыл бұрын

What's the cycle time per casting

@daveticehurst4191 6 жыл бұрын

Would have been more interesting if you got rid of the constant crap music and told us what was happening in the different processes. After watching this video, I am still none the wiser as to how the process works.

@vincedibona4687 2 жыл бұрын

If the music bothers you, mute the video. If you can’t understand what is going on by watching, find another interest.

@MrEst1953 6 жыл бұрын

Thar music is awful and boring. Please loose the noise .

@vincedibona4687 2 жыл бұрын

Mute the damn video then. JFC the whining in these comments about the music…

@WickedTRX 6 жыл бұрын

Fiat 16V 1.2 or 1.4 liter

@nlagas 6 жыл бұрын

Masturbating with a grater is more satisfying than listening to this music. But thanks for sharing.

@computername 5 жыл бұрын

I get the feeling it's not supposed to be a music video. After streaming the song a few times it seems there is a deeper meaning in the visuals..

@fanblue-7953 5 жыл бұрын

The music is tight!

@rsz90182 6 жыл бұрын

Where did they find the lost foam ?

@lawl114 5 жыл бұрын

Somewhere in the atmosphere

@jan-eriklundberg3259 5 жыл бұрын

It was hidden!

@RRaucina 3 жыл бұрын

In the lost and foamed dept.

@rsz90182 6 жыл бұрын

If I apply to work here and get the job please let me handle the Styrofoam side of the factory. :-)

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