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2002 Harley Davidson Sportster Fork Seal Replacement / Rebuild

  Рет қаралды 48,374

Retro Tech & Electronics

Retro Tech & Electronics

Күн бұрын

This video document all of the tasks required to replace the for seals on this 2002 Harley Davidson Sportster as part of a standard fork rebuild project.
technocoma.blog...

Пікірлер: 90
@dennyandangiemiller697
@dennyandangiemiller697 Жыл бұрын
Great job on this video. No obnoxious music, no theatrics, to the point. Wish all videos were like yours
@retrotechandelectronics
@retrotechandelectronics Жыл бұрын
Thanks 👍
@scotthegge8591
@scotthegge8591 3 жыл бұрын
Not a bad video. But it's a good idea to break the damper rod bolt loose B4 removing the top cap. Spring pressure helps keep the damper rod from spinning. They can be a real bear. It's also easier to bleed the air out B4 putting the spring and cap back in. Just pump it up and down a few times slowly. Believe me, these tips will help.
@scotthegge8591
@scotthegge8591 3 жыл бұрын
Forgot to mention loosening the top cap B4 removing from bike. Just loosen triple clamp bolt first.
@jovansanchez2255
@jovansanchez2255 10 ай бұрын
I wish I would had read all this earlier. I was having trouble removing both bolts.
@spencerdewasha8764
@spencerdewasha8764 Ай бұрын
Very helpful!! I just did my seals on my 2005 Harley. Watching video made it very easy
@retrotechandelectronics
@retrotechandelectronics Ай бұрын
Great to hear!
@XBElement
@XBElement 6 жыл бұрын
Thank you for this, I love how you edited this to be quick and to the the point. You do a very good job not over explaining things and just showing us how to do it.
@retrotechandelectronics
@retrotechandelectronics 6 жыл бұрын
Oh man, youd hate my electronics video's then :)
@jimbernard8964
@jimbernard8964 5 жыл бұрын
Thanks for this. I came into possession of an '05 Sportster and noticed oil on the forks. You've inspired me to do it myself.
@retrotechandelectronics
@retrotechandelectronics 5 жыл бұрын
Good luck. It is a rewarding project, and inexpensive if you do it yourself.
@kevinwilliams9380
@kevinwilliams9380 5 жыл бұрын
Nice job, have a few weeks ago brought my 95 Harley Davidson 883 sportster. These videos helping me learn about my machine. She has been well looked after since she was new but still ,,,,
@retrotechandelectronics
@retrotechandelectronics 5 жыл бұрын
Dont miss oil changes.....dont run a loapy idle, and it will run just fine forever...
@deltilt9910
@deltilt9910 6 жыл бұрын
Best fork seal replacement video! Thank you very much!
@retrotechandelectronics
@retrotechandelectronics 6 жыл бұрын
Glad you enjoyed it, thanx for watchin'
@ant4812
@ant4812 5 ай бұрын
Thanks for this. You just saved me from spending about a hundred bucks on the proper fork seal installer. I'll be going to the plumbing store instead.
@leeroymonsivaiz6244
@leeroymonsivaiz6244 2 жыл бұрын
If I could give 1k likes I would one of the best videos on how to replace fork seal
@retrotechandelectronics
@retrotechandelectronics 2 жыл бұрын
Thank you.
@artgraves6803
@artgraves6803 6 жыл бұрын
I will be doing this in a couple of weeks. Great video, answered all my questions! Thanks
@retrotechandelectronics
@retrotechandelectronics 6 жыл бұрын
Glad I could answer all of your questions.. Good luck
@GaryLordsWayMinistry
@GaryLordsWayMinistry 5 жыл бұрын
Very good, direct and to the point video, very well done men.
@retrotechandelectronics
@retrotechandelectronics 5 жыл бұрын
Glad you enjoyed it!
@raven0ne
@raven0ne 4 жыл бұрын
Thank you so much for this! Been using this video for the last few days and it helped alot!!
@retrotechandelectronics
@retrotechandelectronics 4 жыл бұрын
Glad it helped!
@moustachemike7128
@moustachemike7128 6 жыл бұрын
I know it moved along pretty quick ..while ya have it apart go ahead and check the dampener for tru,,some times they get bent..along with that also the legs..just an fyi...And replace the wiper rings as well...
@toys4all741
@toys4all741 Жыл бұрын
Thanks for excellent video🙌🏻🏴‍☠️
@retrotechandelectronics
@retrotechandelectronics Жыл бұрын
You’re welcome
@kalebhayhurst
@kalebhayhurst 5 жыл бұрын
Hi I'm about to do mine now your video helped so much.
@retrotechandelectronics
@retrotechandelectronics 5 жыл бұрын
Glad I could help
@christopherpropson8179
@christopherpropson8179 6 жыл бұрын
I have to do this since 6 months ago and haven't gotten the place to do it yet got the parts.
@akowtube
@akowtube 6 жыл бұрын
Great video thank you for posting your tips and tricks.
@retrotechandelectronics
@retrotechandelectronics 6 жыл бұрын
Glad you enjoyed it, thank you.
@mrbreezeet1
@mrbreezeet1 4 жыл бұрын
Is there any concern of the forks going in the triple trees mis-aligned? In other words twisted, to where the axle won't go back in correctly. My seals are not leaking, and I wanted to put some progressive springs in it, and change the oil. Do I need to pull the forks and drain them, or can I just pump the fluid out, and put my New springs in? Is 5 1/2" from the top of where the cap threads in, to the top of the oil about the right level? (with the spring removed, and the fork compressed)
@bandoncontonio8222
@bandoncontonio8222 2 жыл бұрын
The only thing that you did the hard way was getting the air out of the bottom of the slider. I was always taught pump the fork tube slowly with no springs in it with fork cap off then measure your fork fluid to get a accurate measurement. Also should always measure your fork oil level not just a set ml amount
@retrotechandelectronics
@retrotechandelectronics 2 жыл бұрын
Thank you for the tip.
@bigKANG420
@bigKANG420 Жыл бұрын
Just did my seals. I think the previous owner misread 30 ft/lbs as 130 ft/lbs on the triple clamp torx bolts
@retrotechandelectronics
@retrotechandelectronics Жыл бұрын
I often come across bikes assembled with breaker bars
@smokefan87
@smokefan87 4 жыл бұрын
that was a huge help to me man thanks
@retrotechandelectronics
@retrotechandelectronics 4 жыл бұрын
Glad to hear you found it helpful.
@shane8037
@shane8037 3 жыл бұрын
1. rip leaking parts off the bike 2. go buy some random junk from the hardware store 3. question the factory's design decisions 4. hit everything with a hammer until it looks ok yeah this checks out for Sportster maintenance
@retrotechandelectronics
@retrotechandelectronics 3 жыл бұрын
1. Look for help online to repair something 2. Think you know better after watching the video 3. Compile a meaningless list, so you think you're smart 4. Shitpost as if anyone cares
@shane8037
@shane8037 3 жыл бұрын
@@retrotechandelectronics glad you enjoyed my comment, thanks for reading
@veronicastewart1959
@veronicastewart1959 4 жыл бұрын
Well guess I should’ve watched the video farther now I know about the PVC pipe ! 😜🧐
@yetisen77
@yetisen77 4 жыл бұрын
This is a great video. thank you
@retrotechandelectronics
@retrotechandelectronics 4 жыл бұрын
Glad to help.
@veronicastewart1959
@veronicastewart1959 4 жыл бұрын
What size Allen wrench did you use ? And what does PVC mean I got lost on that one !! I need to do mine but the chrome piece is rusted can’t use it . What about using a dust boot ? Guess I should finish watching the video and got excited when I found your video guess you could say I jumped the gun ! 🤔 Thanks for making this video !
@retrotechandelectronics
@retrotechandelectronics 4 жыл бұрын
Does this mean all of your questions are now answered?
@veronicastewart1959
@veronicastewart1959 4 жыл бұрын
Retro Tech & Electronics LoL 😂 yes . But I’ll be working on her soon so if I have questions I can ask you ? Thanks for getting back to me !
@bobaladoosh1883
@bobaladoosh1883 4 жыл бұрын
Anyone know what size that Allen is used for on the bottom bolt by the tire?
@tonymarchant9083
@tonymarchant9083 Жыл бұрын
good vid 👍👍👍👍
@retrotechandelectronics
@retrotechandelectronics Жыл бұрын
Thanks!
@MrHallcore
@MrHallcore 6 жыл бұрын
Awesome video. Thank you very much!
@retrotechandelectronics
@retrotechandelectronics 6 жыл бұрын
Thank you.
@abrahamorozco5537
@abrahamorozco5537 4 жыл бұрын
Thanks dudes!
@retrotechandelectronics
@retrotechandelectronics 4 жыл бұрын
Here to help.
@christopherpropson8179
@christopherpropson8179 6 жыл бұрын
How do you get the air out of the forks?
@Don-vh9ck
@Don-vh9ck 5 жыл бұрын
@scott black To the top of the fork. There's a reason you don't overfill the forks. Because you need both air and fluid. so the fluid will eventually displace the air pockets and the air will return to the top of the fork with the rest of the empty space (air)
@paulestrada1150
@paulestrada1150 5 жыл бұрын
good video i like the editing
@retrotechandelectronics
@retrotechandelectronics 5 жыл бұрын
I have improved editing and stabilization this year. Thanks.
@stangman18
@stangman18 5 жыл бұрын
Great video, thanks
@retrotechandelectronics
@retrotechandelectronics 5 жыл бұрын
Glad you enjoyed it.
@freddieparker1922
@freddieparker1922 2 ай бұрын
Never said what kind of weight oil to use
@jovansanchez2255
@jovansanchez2255 3 жыл бұрын
What kind of oil do u use for the forks and what seals do u recommend?
@retrotechandelectronics
@retrotechandelectronics 3 жыл бұрын
OEM
@zachsmith1731
@zachsmith1731 5 жыл бұрын
Can you buy the metal covers? I ended up denting my right side one hitting a pot hole
@retrotechandelectronics
@retrotechandelectronics 5 жыл бұрын
You can get these covers online or at your dealer.
@DobermansRock
@DobermansRock 6 жыл бұрын
Would have been nice if you mentioned one thing. The size of PVC you were using. What is it because, that's the bitch of the whole job. Cut a Hex to use in a socket for the lower bolt. Lots easier. Other wise really good video. Thanks for posting.
@retrotechandelectronics
@retrotechandelectronics 6 жыл бұрын
Glad you enjoyed it.
@DobermansRock
@DobermansRock 6 жыл бұрын
1.5" PVC worked like a charm for me. Great idea. Cost me .82 cents instead of $45.00 so good on you guys. New seals, some bellray 20W and a couple hours. Too easy and my bike rides better than new with the good seals and fluid. Out of pocket the job cost me $33 total. At a shop that could have been a lot more. I'm an aircraft mechanic by trade so this was simple stuff. Just had to see it done once after reading the book. Check my videos. 00 Dyna with a fun engine I built. Cheers
@eddiearndt1949
@eddiearndt1949 4 жыл бұрын
Will this method work on a 2009 886 sportster custom?
@retrotechandelectronics
@retrotechandelectronics 4 жыл бұрын
Ive never heard of an 886, is this a bored out 883??
@brianhartman5072
@brianhartman5072 2 жыл бұрын
This helps me a lot t.y
@retrotechandelectronics
@retrotechandelectronics 2 жыл бұрын
You're welcome.
@michaeldiy1510
@michaeldiy1510 5 жыл бұрын
What oil viscosity is go for your bike ?
@retrotechandelectronics
@retrotechandelectronics 5 жыл бұрын
check with your local dealer, depends on your climate
@mrhoya14
@mrhoya14 5 жыл бұрын
I have a 2016 sportster 48. Same proccess as these? Shop wants to charge me $225 to replace both sides
@retrotechandelectronics
@retrotechandelectronics 5 жыл бұрын
I can't be sure, probably not far off. 225 for both sides is not a bad price for the job.
@robertjamesschumache
@robertjamesschumache 6 жыл бұрын
what size pvc
@revfarwell0139
@revfarwell0139 6 жыл бұрын
2"
@revfarwell0139
@revfarwell0139 6 жыл бұрын
2" with a coupler
@boogerteeth
@boogerteeth 6 жыл бұрын
How much does a job like this usually cost?
@retrotechandelectronics
@retrotechandelectronics 6 жыл бұрын
No idea, Ive never paid to have it done.... Assume 2hrs labour at a shop $180 + parts
@1cmfg
@1cmfg 4 жыл бұрын
The fork seals are pretty cheap actually less then $15.00 @ your local dealership. I used hydrolic fluid in place of the Harley fork oil. Which I personally think was a better and cheaper choice.
@foleydave26
@foleydave26 4 жыл бұрын
Shouldn't use vasoline on rubber seals.
@retrotechandelectronics
@retrotechandelectronics 4 жыл бұрын
Those seals are still holding up perfect several years later. Think I should rip it out and do it over?
@foleydave26
@foleydave26 4 жыл бұрын
@@retrotechandelectronics no but for future reference vasoline will break down rubber overtime. Oil works well for lubrication.
@silver911100
@silver911100 4 жыл бұрын
I see lotsa vw's in the background
@retrotechandelectronics
@retrotechandelectronics 4 жыл бұрын
We do a lot of work on site at an air cooled VW shop. jasonsbugranch.com
@marvelharris9540
@marvelharris9540 5 жыл бұрын
10.2oz of oil!
@retrotechandelectronics
@retrotechandelectronics 5 жыл бұрын
I can't make it up. That's exactly what it calls for.
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