An automatic wafer stick machine is a type of industrial equipment used to produce wafer sticks, also known as roll wafers or wafer rolls. These are light, crispy snacks popular in many parts of the world. The machine automates the process, making it more efficient, quicker, and more cost-effective compared to manual production.
Here's a general introduction to how the machine works:
1. *Ingredients Mixing:* The initial phase of the process involves mixing the ingredients to make the wafer batter. This typically involves flour, sugar, eggs, oil, and other components. The mixture is made in a large vat and must be consistent in texture and composition.
2. *Baking:* Once the batter is ready, it's transferred into the baking system of the machine. The machine has specially designed round drum that heat the batter, causing it to harden and take on the distinctive shape of wafer sticks. This process involves high temperatures and precise timing to ensure the wafer sticks are perfectly cooked.
3. *Rolling and Cutting:* After baking, the flat, cooked batter is then rolled into the stick form while it's still hot and pliable. Some machines do this mechanically with the use of rollers, while others use air pressure. Once rolled, the wafer sticks are then cut into the desired lengths.
4. *Cooling:* The newly formed and cut wafer sticks then need to be cooled. This can be done in open air or in a controlled cooling system, depending on the specific design of the machine.
5. **Filling :Some wafer sticks have a cream filling. If this is the case, an additional machine or module may be used to inject the filling into the cooled wafer sticks.
6. *Packaging:* Finally, the wafer sticks are packaged. This can involve wrapping individual sticks or placing a certain number into a bag or box. Packaging can be done manually, although larger operations often use automated packaging machines.
The design and specifics of automatic wafer stick machines can vary greatly depending on the manufacturer, the scale of production, and other factors. The automation level can also vary, with some machines being almost entirely automatic, while others may require human supervision or intervention at certain stages. Regardless, the aim is to produce a consistent, high-quality product in the most efficient manner possible.