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Today we look at this 2008 Toyota Prius Hybrid with a long list of ABS trouble codes and a customer complaint of weak brakes. I confirmed that the brakes were very weak upon a test drive. The ABS module had C1252, C1256, and the dead ringer... C1391 codes stored in memory. I quickly diagnosed the car with a failed ABS brake actuator.
The customer decided to replace the module with a factory unit from Toyota. Many people put used units in them to save money, but I have had issues with this in the past, and always recommend new units, especially if you are planning to keep the car for 2 years or more. These are problematic and can cause complete loss of brakes when failing.
Also when attempting this repair, please follow all safety guidelines for working on HIGH VOLTAGE COMPONENTS. I am shown in the video not using protective gloves, AND THIS IS A BAD PRACTICE. The car was powered down for two days before I removed the inverter cover. ALWAYS TEST FOR HIGH VOLTAGE BEFORE TOUCHING COMPONENTS!!!
I did not go over bleeding procedures due to the fact that it is completely dependent on scan tool used, and I was the only person there. You will need a good scan tool and a helper for bleeding the hydraulic system to complete this job!!! THERE IS NO WAY AROUND THAT.
I also recommend replacing the ABS pump resistor, and a video is coming on that in a week or so (HINT: It is under the left side of the dash).
If you have any questions, please leave them in the comments below and I will do what I can to answer them.
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#priusabs #actuator #C1391