DIY Heat Treatment Oven

Рет қаралды 644,380

6 жыл бұрын

Finally made a proper heat treatment oven capable of reaching 1000°C (1800°F) drawing "only" 1.7kW.
Links to amazon products can be found here in my affiliate store:
www.amazon.com/shop/blackbear...
Components list:
Isulating bricks J23 rated to 1260°C. (230x110x64mm).
Premixed refractory mortar.
Kanthal A1 wire 20ga (10m).
PID controller.
K-Type Thermocoupple rated to 1250°C.
Solid state relay with heatsink.
12V computer case fan with power supply.
Random steel pieces from the steel scrapyard.
The Kanthal wire I bought is meant to be used in vape pens and has a resistance (R) of 30Ω for my lenght and thickness.
The power draw can be calculated knowing the home mains voltage (225V in my case).
Power draw: P = V x I
Where I is the current flow in ampere: I = V / R = 225 / 30 = 7.5 A
P = 225 x 7.5 = 1687.5 W
Control box designed in Fusion360 and printed with PETG.
Inside dimension are 105x115x450 mm (4x4.5x17.5 inch).
I made the oven this small so that it's easier to heat up and there is no need for more heating element, considering also that my home has a power draw cap of only 2kW.
Now it's time to work some stainless steel!
★Patreon★
/ blackbeardprojects
★Website★
blackbeardproject.com/
★Follow me★
Facebook ► / blackbeardprojects
Twitter ► / blackbeardproje
Instagram ► / black_beard_projects

Пікірлер: 444

@BlackBeardProjects 6 жыл бұрын

Curios about specification for this oven? Check the video description! And while you are there check out my Patreon page too for early access and a voice-over edit of my videos. If you like what I do consider supporting me so I can keep on making: www.patreon.com/blackbeardprojects

@ClaytonwFirth 6 жыл бұрын

Black Beard Projects where can I get one of those knives that cut bricks like butter?

@anticholos196 6 жыл бұрын

Nice work ,im studying mechanics and tools in high school.

@THEOGGUNSHOW 6 жыл бұрын

Clayton Firth He's cutting high temp fire bricks. They'd cut like that with a butter knife. The bricks aren't very dense and are very fragile.

@lelearmi6186 6 жыл бұрын

quale è il nome di quei mattoni ?

@kirvam99 6 жыл бұрын

any saw with a thin kerf will work great on these IFB's (insulated firebrick). I've used olfa knives, files, heal of my trowel etc. to cut them, Once cut , if the cut is ugly just get a scrap piece of brick and rub the two together, just make sure to protect yourself from the dust. Not healthy to breath.

@charruauno386 6 жыл бұрын

Every design you share with the subscribers demonstrate your capabilities and ingenuity, thank you and have a nice day.

@MarcelTeugels 6 жыл бұрын

Nice build man! you make it look so simple, yet so useful! one day i'll make one!

@RedBeardOps 5 жыл бұрын

This is epic! Great build and great video; thanks for sharing this.

@evaderknives 6 жыл бұрын

The oven came out nice. I've been thinking about building a smaller oven myself. The one i have now, I built about a year and a half ago, it is AMAZING, but it is so big(9"x9"x18")it takes forever just to heat up. I will say having your own oven opens so many possibilities... Great video, take it easy...

@ashscott6068 5 жыл бұрын

There's a REALLY detailed build video somewhere that covers everything. It's like 10 parts long and a good few hours. I don't wanna advertise anyone else's channel on this guy's vid, and I don't even know the name of the channel offhand. I THINK it was a big Scandinavian guy, but I don't remember for sure.

@Ben-ry1py 6 жыл бұрын

Wow, great job! You certainly planned that out nicely, and executed it so well. Thanks for sharing!

@filippogioiellomentaltennis 5 жыл бұрын

Well I am speachless! I m kind of hypnotized watching your creations you are the modern version of Leonardo Da Vinci!

@johannesbrouwer8447 3 жыл бұрын

Veonardodalinci

@michaelscott7963 6 жыл бұрын

I have had heating coils break on different things like hairdryers and the such. The hole through the bolt connector you made had never crossed my mind to do. I live with 3 daughters and a wife which means we have a budget item for at least 3 to 4 hair dryers a year. 90% of them fail at the rivet connection at the board. Thanks for the fix.

@erniew5805 5 жыл бұрын

our clothes dryer heating element the nichrome wire broke . really wore out. i just wrapped the broken ends together a couple times. then i broke down and spent the $30 for a new element

@WillMatthews 6 жыл бұрын

Awesome black beard, as usual!

@GiacoWhatever 6 жыл бұрын

That was absolutely great! I meant to make one for really long... bravissimo!

@BlackBeardProjects 6 жыл бұрын

Grazie Giaco :) :)

@leonidasmiglioriniplaster 5 жыл бұрын

Giaco whatever you speak portuguese

@rogaldorn605 3 жыл бұрын

@@leonidasmiglioriniplaster he speaks italian

@leonidasmiglioriniplaster 3 жыл бұрын

@@rogaldorn605 Thanks

@rogaldorn605 3 жыл бұрын

@@leonidasmiglioriniplaster no problem

@LabRat1511 5 жыл бұрын

This is very cool! Awesome build. I hope one day to attain this level of fabricating skill. Thank you for posting and the motivation.

@andimayermayer 5 жыл бұрын

WOW, I searched for a proper heatment oven for a long time and that is my absolut favourit! Came here for your stabilized cork video, but that oven is seriouly the thing i will build first!! Congrats, your channel is amazing, cant wait for more! Greetings from Germany ;)

@andimayermayer 5 жыл бұрын

Have you ever checked how warm the lower outside side of your oven is after some hours of use? I consider using it a forge as well or wouldnt you recommend doing this? Thanks!

@MarekTabi 6 жыл бұрын

this is great idea :) i will definitely make one at home :)

@BlackBeardProjects 6 жыл бұрын

Thank you brother!

@jandastroy 6 жыл бұрын

That is a really great design, great job man! I was thinking of making something like this but a bit shorter someday but I haven't been able to decide on a PID controller yet. I hope it lasts a long time and is nice and efficient for you. Even at that size it must be pretty heavy once fully assembled.

@BassmasterCB 6 жыл бұрын

3:47 That fitment :D Good work

@johnlloyd8000 6 жыл бұрын

Good work! Seeing the math behind your build is most helpful too.

@derekforestier2892 5 жыл бұрын

What a great job. I love to see what you come up with.

@dickda1 4 жыл бұрын

I just joined you site as a patreon. I love your heat treat oven design

@knifeandsheath1049 6 жыл бұрын

That was an outstanding build. Great video. Thanks

@luisstanker1491 6 жыл бұрын

Great 👏👏👏👏 Thats d most Spectacular and professionel work of a forge i hv ever seen .🏆

@THEOGGUNSHOW 6 жыл бұрын

Great build! It looks very professional.

@WastedFrom1976 3 жыл бұрын

Thank you, for putting this and your other videos on the internet.

@JerrySwatsell 4 жыл бұрын

I really appreciate this video. This oven could be built for a fraction of the cost. Thanks so much!

@johandoes151 6 жыл бұрын

Looks like it is not an expensive thing to do. May I ask how much money did you spent on the parts?

@THEAngryProjects 6 жыл бұрын

great built and great details in the description for any one trying to build it 👍👍

@gabrieleaimo 6 жыл бұрын

So many makers are going to copy this project! Complimenti!

@JuanEnriqueSerra 6 жыл бұрын

MEEEN!!! AMAZING!! GREAT VIDEO! This is awesome, so good explained without words! Great great video! Thanks for sharing!!

@Serrasclimb 5 жыл бұрын

Awesome project man... good job!

@LetsPrepTogether 6 жыл бұрын

Oh mate that looks good!

@thomasarussellsr 6 жыл бұрын

Nicely done. Looks great.

@PvPbomber009 6 жыл бұрын

Thanks for the video man! Helped me decide what wattage to use on my own oven.

@stromnessboy5171 6 жыл бұрын

Absolutely brilliant! The content on your channel just keeps getting better. Thanks for another great video. Have a great weekend!

@BlackBeardProjects 6 жыл бұрын

Thank you my friend! Same to you :)

@mikey7326 5 жыл бұрын

Oh wow, 1000c And those bricks seem very soft.

@mdirtydogg 2 жыл бұрын

Absolutely fascinating, bro. I wish you gave a few more details on the heat control and exhaust fan that you installed. Also, the insert you made on top of the oven. Thank you so much for this.

@fyreantz2555 6 жыл бұрын

Maybe suggest a video on a temperature controlled oil tempering tank? Fantastic video!

@martinholloway7694 4 жыл бұрын

Excellent job! Thanks for making this video.

@Apotixhmenos 6 жыл бұрын

Man i love your work keep going

@electronic7979 6 жыл бұрын

Excellent project

@theoneandonlyowl3764 3 жыл бұрын

I really like that. I've got a spare couple of PIDs here somewhere and some thermocouples and RTDs. If I ever get on top of my health problems, I should throw one of those together. (A lot of things I need to do if I ever get better) Nice work.

@soulbrothers7789 6 жыл бұрын

All ways the best videos and best ideas :) cheers mate

@lichkingblue1377 6 жыл бұрын

So satisfying to watch~

@xy-gw8qr 6 жыл бұрын

Safety is first, please add some isolation to points where cables are connected to heat element, it's outside under voltage!!!!! Rest of the project super ;)

@copasetic216 6 жыл бұрын

Excellent as always. I learned some things.

@BlackBeardProjects 6 жыл бұрын

I see more safety concern than usual, let me address some! The frame is grounded and all connection are nice and tight. Someone suggested a door switch to cut power to the heating element with the door open, I will do it asap. Some sort of box around the heating element terminals would be better too. Anyway, I'm the only one using my homemade tools so I'm not worried at all even as is!! Thank you all for the suggestion and preoccupation. Be safe :)

@oneshotme 6 жыл бұрын

As long as your happy with it is all that matters!! lol

@xj9779 6 жыл бұрын

Yeah I recommend a door switch, you don't want to touch the life wire with the non insulatet thongs. By the way is the input line cold or does it heat up very much?

@7duser10 6 жыл бұрын

Hey dude you should consider a fuse inline with the wiring. Because if you short to the frame which you say is grounded.... Just my 2c.

@EvenTheDogAgrees 6 жыл бұрын

7dusedr10: if he shorts to the grounded frame, it will trip the trip switch (aka residual current device, ground fault interrupter) in his fuse box, which is designed specifically for this purpose. Now, a trip switch only protects against shorting live to ground/earth, not against shorting live to neutral. The fuse in your fuse box protects against that, but is usually overdimensioned in regards to what your device realistically consumes. So your point is valid: having an appropriately sized one on the device itself is always a good idea.

@7duser10 6 жыл бұрын

Yes, good point about the RCD, but you assume that he has an RCD, unless you know where he lives :-D. Not all countries mandate them and most only mandated their use in the last 20 years or so. In some places installation is infeasible ie: the UK is a death trap. If he doesn't have one he should buy a plug in one for the garage or wherever he needs it. Fuse will also take the burden off the earth wire gauge. It must to be rated to handle the fault current for the duration it may take to gaurentee that the breaker in your fuse box trips. Normally earth bond testing is something like 20A or 30A for 30s and total impedance must be

@rocketind7718 4 жыл бұрын

Amazing project. I like this

@cookesam6 5 жыл бұрын

Pretty cool how that piece of metal at 10:48 evaporated

@JunkWorkshop 6 жыл бұрын

Grandissimo progetto vecchio! Stima e rispetto 👍🏻

@MakeEverything 6 жыл бұрын

Man this is so great!!!!!

@BlackBeardProjects 6 жыл бұрын

Thank you my friend :)

@tattooseverywhere1 5 жыл бұрын

Now that's impressive! 👌

@RogerF Жыл бұрын

Awesome video. Thank you!

@gurvinderkau1e5w18 5 жыл бұрын

Awesome video

@fromtheunitedof5592 5 жыл бұрын

Your amaze me thank you black beard for the uploading video you inspired me awesome invention

@LuckyKappa25 5 жыл бұрын

Great video! I was just wondering how long does it generally take to get to temperature?

@ManuManu-ht3ht 5 жыл бұрын

Hello! Can i ask you the link for buy the termocuple ? I see on amazon but the review are not positive... tank you black🤙🤙👍👍👍🔥🔥🔥

@pheenix42 6 жыл бұрын

Things like this are why I enjoy the 'Net...a self-taught Italian fellow showing how he constructed something useful that anyone can copy for themselves.

@Ivokbg 6 жыл бұрын

Magnificent work as always. Very inspiring! Do you think this oven can be used for forging? I mean will it be quick enough? Do you intend to use it for forging or only heat treatment? Thanks and keep the videos coming! One of the best DIY channels on YT.

@BlackBeardProjects 6 жыл бұрын

Thank you sir! Only for heat treatment. It does not heat quick enough in my opinion :)

@MarceneirosdeGaragem 5 жыл бұрын

Hi congratulations for the job ... My concern is about the frame. Since the bottom part (the control box) is smaller them the top part, there is a risk of overturning... how do you handled it?

@pacowang283 6 жыл бұрын

You are amazing! Brilliant

@paolo_mirko 6 жыл бұрын

great work..!! riesci a rendere semplice ogni cosa.. 👍👍

@davedreds5905 6 жыл бұрын

This is awesome and very helpful. Thankyou :)

@elpaisa1 6 жыл бұрын

It's cool but a pizza doesn't fit in there.

@alainblazit9504 5 жыл бұрын

Not so "cool"

@syariefdirgantara7670 5 жыл бұрын

How much HRC do you prefer for your 🍕?? 😂😂

@ajhproductions2347 Жыл бұрын

Dude, just roll it up like a taco, it’ll fit then!

@ajhproductions2347 Жыл бұрын

@@syariefdirgantara7670 at LEAST 58 Pepperoni HRC

@ad2309 6 жыл бұрын

Very well done. Cheers

@smarcelo1 6 жыл бұрын

Perfeito, estava procurando um para vidros!!!! Parabéns!!!

@Asyrafazman11 3 жыл бұрын

You are a true master 🙏🏻😭

@pyromaniac1491 5 жыл бұрын

That is just badass!

@honestwork2494 5 жыл бұрын

Great job 👍

@mikebaldino2753 5 жыл бұрын

Black beard. Great video I am planning on making an oven based on your design. You are right, the oil quench is not suffecient for stainless steels. What voltage are you operating at ? By my guess looking at your power cord 120V AC. Also by your statement of 1.7kw.

@phillipmccormick1508 6 жыл бұрын

wow that was good wow.

@sonyhk3824 6 жыл бұрын

It's awesome and great . Cheers

@thetinkerist 5 жыл бұрын

Hi bearded man, what PID controller did you use? I can make one myself, microU, thermocouple amp, etc, but this is so much easier, can you let me know please? Great channel, I subbed!

@JuanEnriqueSerra 5 жыл бұрын

Hello Black Beard. I have a q. What is the diameter of the Kanthal A1 wire? Thanks!!

@matthewswain677 5 жыл бұрын

Very nice build. Where the heck you live that you only get 2kw service to your house? In Canada 48kw (200 amps at 240v) service is common.

@sonneblendet1140 5 жыл бұрын

How did you insulate high electric voltage from the frame of the oven? I'm curious about an instant death by touching the frame, and the current of the heat coil is going through a person instead of creating heat

@slanwar 4 жыл бұрын

Adding a door switch and make sure you ground your oven

@bertalicea2397 4 жыл бұрын

Well done!!

@stijn9957 6 жыл бұрын

great job!

@user-ql6pg4wc5y 5 жыл бұрын

Great! Just a question= what is the outside temperature of the bricks, ie can I make the casing from plywood instead of metal? (I don't have iron cutting or welding equipment). Thanks !

@Engineerd3d 6 жыл бұрын

Beautiful work. It's on my wish list for me to make one as well. I want to make one that does about 1500w on 110v....

@vincentrosa9631 5 жыл бұрын

Very nice

@BinaryBlueBull 3 жыл бұрын

Did you have any issues with the PETG warping and/or melting? I would really like to build one myself some day and was also considering 3D printing the control box, however seeing at what distance to the furnace door you put it, I wonder if that would impact the PETG, since it's a thermoplastic? Great video in any case, thank you for documenting your build!

@almills1252 5 жыл бұрын

Very good

@sesta670 5 жыл бұрын

Hi !Nice work congratulations! Excuse me.....the Watt power consumtion is high??

@Neraxia 6 жыл бұрын

Nice work as usuall, you might want to add a thin metal plate over the controller box in case sth slips and falls on it and some insulation on the resistance wire terminals. The beard wont look nice if it is electrocuted. :P

@BlackBeardProjects 6 жыл бұрын

Ahah! I'm looking after my beard don't worry :') Thanks mate

@albertoflora5402 6 жыл бұрын

parabens tu é um mestri mesmo a dorei o teu trabalho

@josetadeumantovani5706 4 жыл бұрын

THANKS FOR SHARING.

@fundidor64 4 жыл бұрын

Wow, I realy impressed with your band saw... wich brand is it.?

@KR-ef2er 6 жыл бұрын

This one is really nice better than the old

@RealProjectTube 6 жыл бұрын

well done!

@adonisbittar8582 6 жыл бұрын

Good work

@sapensik 6 жыл бұрын

What do You think about TUS test on this furnance? I do IT in my company (on bigger furnances) and i see that the TC termocopules sometimes shows diffrent temperature what is inside dedail. Think about fan 😃 the idea ja great. Congratulations from Poland 😀

@christiancarletti2656 5 жыл бұрын

Bellissimo! Davvero spettacolare! Quanto ti è costato il tutto? E come hai calcolato lunghezza e spire per la resistenza?

@denbeibaron7797 5 жыл бұрын

very cool

@albertoflora5402 6 жыл бұрын

parabens amigo tu é um mestrimesmo

@naabtalschmied 5 жыл бұрын

how long does it take to reach the 1050° C?

@corbintheintern6229 6 жыл бұрын

BRB, ordering some firebrick.

@barbarascagliarini6180 6 жыл бұрын

1.000 gr. Bravissimo ci sei riuscito !

@michaandrzejewski8445 5 жыл бұрын

Oh my god I need this so much xD

@christopherdubour6662 6 жыл бұрын

Amazing!

@43srgrock 6 жыл бұрын

Awesomeness 👍🏻💥👊🏼

@kristofaron669 5 жыл бұрын

What if a hot metal fell on the console? Nice work btw

@Alex-ui8xp 6 жыл бұрын

Hi there! Very interesting work! Is it possible to make this oven change temperature at a fixed rate, to treat CPM steel?

@jimstein8249 5 жыл бұрын

Only if the controller allows ramp up to soak and ramp up again as needed, filament life greatly extended by doing this. Some controllers also can ramp the current to the filament so to prevent hitting it with full current instead of on and off giving the most life from the filament.