BUILDING an aluminium CANOPY from scratch

  Рет қаралды 152,060

Designed and Built

Designed and Built

Жыл бұрын

In this video we design and build an aluminium canopy for my Landcruiser.
We use a CNC pressbrake, a CNC plasma and a TIG to fabricate it all before paint.
More frequent updates on Instagram: @swindelhurst
Channel Sponsors:
- Kincrome
- barratheworld.com
- Raceworks
- www.lcs4x4.com.au

Пікірлер: 140
@MeanMarkerRoulette
@MeanMarkerRoulette Жыл бұрын
As someone who spent 10 years designing utility truck bodies and canopies for a US manufacturer that builds 20k trucks/yr, I just want to say you guys did a good job.
@geofftuck7347
@geofftuck7347 Жыл бұрын
Nice work Richard! How the doors/seals/gutters/floor level etc were constructed is so well thought out. Plus the paint job is mint👌🏼 Looking for to the fit out and 12 volt set up videos
@Lsjeffery97
@Lsjeffery97 Жыл бұрын
Done an amazing job and designed it awesome with thought out strength for the locks and doors no false floor is a wing for weight and more space inside!!!!! Just awesome! Can’t wait for the fit out and build inside now🎉
@bradyhartt
@bradyhartt Жыл бұрын
Quite an interesting video seeing the way you've done this, I'm an apprentice fabricator working in the ally canopy/4x4 accessory industry spending a bit of time on the tig and a lot of time on the brake press. Very nicely done, looks sweet.
@nicksrestos8505
@nicksrestos8505 Жыл бұрын
This vid. came up on my feed. All hail the algorithm! Looked at your channel and realized I need to watch the build from the very start. Binged the whole thing and now I’m back where I started. What a great channel and then to see you put her through her paces was awesome. Thnx for documenting and sharing Richard. You have a new fan/subscriber here in BC Canada 🍻
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Thank you!! Love BC, you're lucky to call it home :)
@Sethjxl
@Sethjxl Жыл бұрын
OK, the solution to the 50mm lip at the bottom is so brilliantly simple. All other canopies I've seen have to have a false floor put in, which makes access so much worse. Very nice.
@andrewwhittaker2613
@andrewwhittaker2613 Жыл бұрын
Far out that is mint Richard. Grab some insulation material (high density closed cell foam for example) and place inside the roof and doors of the canopy. I did this with mine and it really cut the heat down.
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Cheers Andrew, cracking idea
@OverlandLady
@OverlandLady Жыл бұрын
Got all the CNC equipment but weld with a passive lens helmet. You know he got skills when… great work! canopy looks awesome!
@jamesgroessler1053
@jamesgroessler1053 Жыл бұрын
Great job. Loved the design insight 👌
@regitrueman3385
@regitrueman3385 Жыл бұрын
clean and functional design well executed.
@AussieHunta
@AussieHunta Жыл бұрын
Nice work mate. Very similar to the builds I use to work on at Chameleon AMLS. I do like the 3 point locking setup they used better but the way the door seal you used is a better way
@briandp9535
@briandp9535 Жыл бұрын
Awesome mate. It's come up great
@aarontownley1
@aarontownley1 Жыл бұрын
Mate you have some awesome skills - well done!!
@dariomangili8746
@dariomangili8746 Жыл бұрын
looks fantastic
@WapitiYota
@WapitiYota Ай бұрын
Looks awesome man. Great job.
@MattysWorkshop
@MattysWorkshop Жыл бұрын
Gday, mate I’m bloody impressed with how the canopy turned out, really like the flat floor and seal on the door, it’s little things like this that make all the difference, i’m keen to see how the fit out looks when it’s all done, brilliant job mate, cheers
@SarahandKeelanTravels
@SarahandKeelanTravels Жыл бұрын
how cool is this thing matt!
@MattysWorkshop
@MattysWorkshop Жыл бұрын
@@SarahandKeelanTravels it’s bloody awesome, lots of thought has gone into this
@shannonheraud_tuf253
@shannonheraud_tuf253 Жыл бұрын
The canopy has come up grouse mate, very nicely designed unit 👌
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Paint job makes it mate! Thanks again
@richardhawley9577
@richardhawley9577 Жыл бұрын
awesome job guys
@harryridley2714
@harryridley2714 Жыл бұрын
Awesome work bud
@karlthompson5970
@karlthompson5970 Жыл бұрын
Superb workmanship👍🏻🇬🇧
@cnc75adventures49
@cnc75adventures49 Жыл бұрын
So good what a awesome truck👍👍
@simonburnby1997
@simonburnby1997 Жыл бұрын
Top notch job , but I really like the flat deck look , made it stand out from the crowd
@favouritejay
@favouritejay Жыл бұрын
Far out that looks amazing
@PTHouy
@PTHouy Жыл бұрын
I hope i saw this early. I mean the way you show the process, it's really help a lot as someone who new and start on manufacturing and design journey
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Thank you!
@Wilbargosh
@Wilbargosh Жыл бұрын
Nice work.
@tigerscott9788
@tigerscott9788 Жыл бұрын
Dude looks awesome well done 🤌
@SarahandKeelanTravels
@SarahandKeelanTravels Жыл бұрын
looks insane!!
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Thank you :)!!
@yusufsayed1583
@yusufsayed1583 Жыл бұрын
Awesome 👌 Greetings from south africa 🇿🇦
@kingjam6433
@kingjam6433 Жыл бұрын
Nice build 👌
@samhart6470
@samhart6470 Жыл бұрын
Hey mate, just wondering how the bottom of the canopy stops water/dust ingress. Assuming a bead of glue along all the aluminium uni strut? Great video to show the process 👍🏼
@813fabricationanddesign
@813fabricationanddesign Жыл бұрын
Badass Rig!
@dunniss
@dunniss Жыл бұрын
Very cool vid, great to see one of these come together. Looking at the shot of gunshot at the end, your canopy would have tapped the wall. That made me think would you be better with a rear removable rollbar to take the corner hits?
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
yeah possibly could be the move, would look great if it was integrated in - hard to do with steel/ally
@clintondoner1133
@clintondoner1133 7 ай бұрын
I ran a Brake for 22 years at Kysor Warren!! We had about 25 brakes, When a die would get broke it was so loud!!!! But that was a NO NO!!!
@DesignedandBuilt
@DesignedandBuilt 7 ай бұрын
can't say I've experience a die braking!
@1993Revhead
@1993Revhead Жыл бұрын
That's a tough fj mate.
@TOCQ796
@TOCQ796 Жыл бұрын
what sort of cloth does old mate have on the bottom V in the press? looks like there is no V marks on back side of ally
@MrGMcD
@MrGMcD Жыл бұрын
Hey mate, excellent work. Where'd you get the ally unistrut from?
@cyclemoto8744
@cyclemoto8744 Жыл бұрын
Well done. Now subscribed! Cheers
@jasondaley6723
@jasondaley6723 Жыл бұрын
Another informative ep there Richo and using local companies and still having hands on approach is bloody awesome, now you're with LCS will you be offering models of canopies like yours for other 40s owners
@michaelsutherland861
@michaelsutherland861 Жыл бұрын
What CAD software do you use? I want to design and build my own tub canopy and not sure what CAD would be best?
@Jeepinlee
@Jeepinlee 11 ай бұрын
Can you do a video of your cad work flow? Make some awesome stuff and I’m trying to learn fusion myself it’s a struggle
@lachlanwilcox4281
@lachlanwilcox4281 Жыл бұрын
Hi mate, just wanted to know what CAD program you use. Cheers
@mariusoz2588
@mariusoz2588 Жыл бұрын
Why did you choose 3mm sheet? If you do this again would you use the same or lighter, maybe 2mm to reduce the weight?
@stephenworthington1157
@stephenworthington1157 Жыл бұрын
Can you share the tolerances for the door seals?
@andrewt3952
@andrewt3952 Жыл бұрын
Awesome 👍🏿🍻
@le0leole0
@le0leole0 5 ай бұрын
What material is old mate using to stop scratches on the press brake? Looks like kevlar or something
@meraj_ghaderi
@meraj_ghaderi Жыл бұрын
very nice
@jonwilson6077
@jonwilson6077 Жыл бұрын
Nice VC on the hoist
@radhijai82
@radhijai82 Жыл бұрын
Hey mate how much did the canopy cost in materials
@Nicholaswilms17
@Nicholaswilms17 11 ай бұрын
What cad do u use and is it for free 👍👍❤️❤️🍺🍺 love the build
@nathanscott872
@nathanscott872 Жыл бұрын
Hey mate. loving the build. Just wanted to know where you got the fuel and water fillers from on your headboard? also how you encorporated the fuel tank breather.
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Hey Nathan, fuel and water fillers are just from ebay! I think boat fillers, breathers are just out the top of the tanks - have a look at my fuel system episode!
@adman6380
@adman6380 Жыл бұрын
Awesome setup, I think the design from the unistrut to the seals , all make for what I think is the ultimate setup, my only question is how is it anchored to your tray?
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Gravity!! 🤞🏼 4xm12s through the tray with crush tubes on the canopy so it doesn’t pull the floors down :)
@adman6380
@adman6380 Жыл бұрын
Cool, I know there’s a few people out there that would think gravity is enough, just checkout people leaving Bunnings !
@darryllspalding9680
@darryllspalding9680 Жыл бұрын
that goes alright
@EvanAust
@EvanAust Жыл бұрын
Looks awesome. What grade aluminium is the plate? I'm surprised it wasn't cracking with the zero-radius folds.
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
5000 series
@jamesgless1537
@jamesgless1537 Жыл бұрын
How are you going to put your uni nuts in the track ?Great canopy looks great.
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
You can just slot them in mate!
@HARMKA
@HARMKA Жыл бұрын
Hi, what glue is being used ? Thanx !
@CorzaBell
@CorzaBell Жыл бұрын
Looks good mate! How are you going to seal around the tubes for the jacking points where they're not fully welded?
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Thanks Corey! End caps were welded in before we welded them in the canopy!
@CorzaBell
@CorzaBell Жыл бұрын
@@DesignedandBuilt Ah of course, I didn't think of that! Keen to see it finished
@87xfute
@87xfute Жыл бұрын
Onya Richard, well done mate, is the canopy bolt to the tray or some other means, looks fantastic, great colour choice. Seeya Rob
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Cheers Rob, 4 X M12s and crush tubes holding it all down
@ajayborate1578
@ajayborate1578 Жыл бұрын
How to assemble canopy with car bed?
@ivosk4877
@ivosk4877 8 ай бұрын
Best self build ever! You motivated me to make my second canopy next year,with a steel tray.Great model and drawing!No one who has a brain and ability should buy an expensive one!
@DesignedandBuilt
@DesignedandBuilt 7 ай бұрын
Thanks mate, good luck with it!
@salibaks2
@salibaks2 Жыл бұрын
Nice work! Any reason not to use the backguage on the Press Brake? I saw him adjusting the flange manually...
@Aylett_custom_fabrication
@Aylett_custom_fabrication 11 ай бұрын
The back gauge is more hassle than it’s worth half the time, I like to visually confirm the press location to get perfect profiles
@mikehortin9964
@mikehortin9964 Жыл бұрын
Very nice. What sheet Ali was used to get the bends, 6061?
@tomez_
@tomez_ Жыл бұрын
I'd bet it would be 5052/5005 6061 can be kinda hard, I've used it in sheet form but it's mainly extrusion.
@1SweetPete
@1SweetPete Жыл бұрын
I don't think the colour matters that much, all paint is black in infra red. The fact that an organic material like paint is conducting to aluminium will heat it as much as anything, but aluminium has a pretty low convection rate and high conductivity, so it should stabilise some of the heat out as a heat sink. That said, most of your surface area is inside, so if it really doesn't want to stay cool and cooks your shit, cover the top of the roof in aluminium RHS before adding your accessories on top. That will offset back down closer to ambient at least, for little weight addition.
@Zacdanieljvv
@Zacdanieljvv Жыл бұрын
Weird Question, what cloth or meterial is that on the brake press? I do a few odd things and I always have to polish my parts and things after bending but I see this cloth helps with preventing bending marks. What is it called and where would I be able to buy some of it?
@AussieHunta
@AussieHunta Жыл бұрын
Looks like kevlar
@redneckracer8472
@redneckracer8472 Жыл бұрын
Bunnings bought Fire Blanket that you see in the Red packs
@oliverdowzer6826
@oliverdowzer6826 Жыл бұрын
What supplier did you use to get the aluminium c channel?
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Ullrich Aluminium
@putz35
@putz35 Жыл бұрын
What discs are the using for grinding the ally?
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Just regular disks, I use WD40 or Anti-Splatter on them and keep spraying regularly
@solidfoxy
@solidfoxy Жыл бұрын
How is it secured to the tray? Sorry if I missed it.
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Should have added it in the video. 4 X M12s with crush tubes!
@Alan.livingston
@Alan.livingston Жыл бұрын
That plasma table is pretty sexy.
@richardwalsh5570
@richardwalsh5570 Жыл бұрын
Thought you might have gone not quite full length and had a small amount of tray space at the rear.
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Hey Richard, had a good think about it and I didn't think I would use the small amount of tray space, but I guess we'll test if out for the next 12 months and see!
@MHP47
@MHP47 Жыл бұрын
Not quite DIY when you're getting professional help with CNC machines 😅 Good work though mate, enjoy the videos, keep them coming
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Blurry line, I could have just outsourced the cutting and folding like I normally do and then would it be DIY? 💁🏻‍♂️ Thanks though mate, appreciate it :)
@MHP47
@MHP47 Жыл бұрын
Nah, love your work, keep it up. I'm only just down the road from you, been hoping I'll spot this weapon on the road in the flesh one day
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Thanks mate! Hopefully I catch ya around :)
@hsn6433
@hsn6433 6 ай бұрын
Hey bro, this is most beautiful build i saw, can i know the size of the canopy and the tray please
@562LBLegend
@562LBLegend Жыл бұрын
As a welder, the thumbnail makes my brain hurt.
@mattmuir4388
@mattmuir4388 Жыл бұрын
We’re in shep was that being I’m from shep and love to get some laser stuff done ?
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Check out his instagram mate!
@mattmuir4388
@mattmuir4388 Жыл бұрын
@@DesignedandBuilt like what’s the place called
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
@@mattmuir4388 Aylett Custom Fabrication
@rickdidmon5071
@rickdidmon5071 Жыл бұрын
Where can we get the Unistrut from?
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Ullrich Aluminium
@DoneAndDustedFlooring
@DoneAndDustedFlooring Жыл бұрын
Great work mate, do you have a link for this business?
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
aylettcustomfab.com.au/
@allyfab1872
@allyfab1872 Жыл бұрын
Where can I buy the unistrut material ?
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Ullrich Aluminium
@anbu999
@anbu999 Жыл бұрын
Mate, you've gone soft. That spartan setup was cool af.
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Hahaha, agreed. Like the look of it more than the canopy!
@andrewcheshire244
@andrewcheshire244 4 ай бұрын
Aluminium unistrut is $32 a metre. That diy build cost nearly a grand in unistrut alone. I'd like to see your costings for this project mate!
@DesignedandBuilt
@DesignedandBuilt 4 ай бұрын
I am always hesitant to give out costings as they may have changed over time, suppliers, wholesale price etc. But the unistrut cost was half of what you're suggesting.
@millarcarter8880
@millarcarter8880 Жыл бұрын
fancy that someone comes to shepparton for a purpose that's not related to the fruit industry
@bobs8210
@bobs8210 Жыл бұрын
Shepp resent 😂
@Aylett_custom_fabrication
@Aylett_custom_fabrication Жыл бұрын
Plenty of other great industries here
@Jadynelsworthy
@Jadynelsworthy Жыл бұрын
how did you mount it to the tray?
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
4 bolts!
@Jadynelsworthy
@Jadynelsworthy Жыл бұрын
@@DesignedandBuilt if it rains the water will pool on the tray, how do you know that it’s not going to fill up the canopy from underneath?
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Tray has drain holes mate!
@Jadynelsworthy
@Jadynelsworthy Жыл бұрын
@@DesignedandBuilt mine did also, hope it works for you!! Love the design👌🏽👌🏽
@BlueBeeMCMLXI
@BlueBeeMCMLXI Жыл бұрын
Be careful where that contacts steel. ...know what I mean?
@UkraineTrain21
@UkraineTrain21 Жыл бұрын
Galvanic corrosion... you should have a nonconductive spacer in between.
@craigbartlett1380
@craigbartlett1380 Жыл бұрын
Beaut….. Dimensions please Justin?
@luisalbertoadrian
@luisalbertoadrian Жыл бұрын
its a ver nice work, butacas I get to tell you, thats not a DIy proyectos and is not from scratch... congrats
@benjaminfreund6456
@benjaminfreund6456 Жыл бұрын
Who’s KE Rolla is that??
@Aylett_custom_fabrication
@Aylett_custom_fabrication Жыл бұрын
That would be my brothers
@Bizzo_
@Bizzo_ Жыл бұрын
OOTG
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
Get thall on here
@jimmyd6819
@jimmyd6819 Жыл бұрын
Ya missed formply for canopy construction materials bud
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
🤣
@andrewreid9557
@andrewreid9557 Жыл бұрын
Frooooooth
@derJackistweg
@derJackistweg Жыл бұрын
kzfaq.info/get/bejne/pK6GpaR3mryqhH0.html funny to see how hightech tools can avoid any cratches on the aluminium. When the canopy get totured in the bush afterwords anyway. I guess.
@baderalghamdi2805
@baderalghamdi2805 Жыл бұрын
You and your group did excellent job and appreciate that so much Please I would like to visit your location to see all of you and see your project Send me your address
@larrylozenger
@larrylozenger Жыл бұрын
1st
@DesignedandBuilt
@DesignedandBuilt Жыл бұрын
thanks m8
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