Tearing down a 3406E diesel engine and torque converter from a 40 ton Cat D400E II dump truck and looking for a failure. Contact Email: kt3406e@gmail.com
Пікірлер: 463
@RasmussenEquipment7 ай бұрын
The discs in that torque are supposed to be a bronze color, the color they are now shows that they are roached, they got real hot, my guess is that they ran it low on oil and burned up that torque converter. That torque is near bullet proof,
@KT3406E7 ай бұрын
Thank you.
@Wasmachineman7 ай бұрын
@@KT3406E I must be blind but at what part in the video does it show the burnt discs? The cone shaped thing at 44:13?
@michielhuygelier69537 ай бұрын
@@Wasmachineman 40:46
@Wasmachineman7 ай бұрын
@@michielhuygelier6953 Thanks. Damn, those discs are fucked yeah. Thought it was rust at first.
@thatwierdbilly7 ай бұрын
@@Wasmachineman the gear i think
@bigbattenberg7 ай бұрын
"If I was very smart I woudn't be doing this shit to begin with." Story of my life! This guy never disappoints.
@bmwtravel11007 ай бұрын
I learn more in five minutes from KT3406E than in 30 minutes from most mechanics.
@n6mz7 ай бұрын
47:11 "If that were the only problem" he's pretty damn smart in my book, he knows the correct grammar for subjunctive mood (it's "if ... were" not "if ... was"). And he knows more about diesels than I could ever hope to know.
@bigbattenberg7 ай бұрын
@@n6mz Of course, the guy is brilliant and it shows even more in his self-mocking humor.
@smitty97337 ай бұрын
Define smart -- I bet Einstein wouldn't have had a clue what was wrong. Great video
@TheBeardedMiracle7 ай бұрын
ain't that the truth though
@christopherweise4387 ай бұрын
The best part about this channel is the unexpected randomness of the video drops. This is like running down the stairs on Christmas morning, and finding double the presents you thought would be there.
@dukeboy-66457 ай бұрын
It's like finding 100 bucks in a pocket of a pair of pants you haven't worn for a while.
@christopherweise4387 ай бұрын
@@dukeboy-6645 - No shit....i was pretty much done with KZfaq for the night and BOOM....this popped up in my notifications. Like turning around in your stand and seeing a 12 pointer just standing there.
@danielmarshall45877 ай бұрын
VERY MUCH SO.
@295walk7 ай бұрын
its like getting 2 christmas dinners !
@samsamson36237 ай бұрын
True that!
@dirtriderz68817 ай бұрын
Nothing better than a KT3406E video on a Friday night. 👍
@harkbelial7 ай бұрын
There's millions of better things on Friday night.
@alberteinstein30787 ай бұрын
@@harkbelialna I'm pretty happy!
@christopherweise4387 ай бұрын
or any night.
@bongkidemil42037 ай бұрын
@@harkbelial Name 5.
@user-jp7rk1uf2n7 ай бұрын
KT?
@jdmccorful7 ай бұрын
Thanks for ya "deadpan" obsevations! Love the teardowns. Thanks for the look and your time.
@Ironfireman117 ай бұрын
Started to get worried KT. Thought you done left us.
@j.mangum76527 ай бұрын
Grumpy young man. Too much real world work to do.
@295walk7 ай бұрын
@@j.mangum7652 lol. great reply. always exited when notification pops in. Awesome.
@gregwhite79577 ай бұрын
Yeppers, nothing better than a cold beer and KT3406 video on Friday night. Wish he would do more. Business before fun. The way everything is explained is so detailed. Thanks for another great video. Take care and stay safe.
@andrewless40677 ай бұрын
Putting groves in the old seal at 19.50 to stretch it and make it easier to remove is brilliant.
@weedwacker17167 ай бұрын
Magnificent. Your shop is so clean and organized it's scary. You could use it for a haunted house. "Where did Timmy get to?" "He was _...out of place."_
@gullreefclub7 ай бұрын
I worked as a mechanic for most of my life and one of my early mentors taught me that it much easier to work cleanly, neatly, and to be as organized as possible. One, ok Two main benefits your tools neat and organized makes them easy to find when you need them and easy to determine if one is missing. Additionally I learned to clean my tools away after I finish every job or at the end of the workday. The reason I do this is because quality tools are expensive and I don’t like to buy replacement tools because I misplaced/lost one. Case in point how many mechanics on KZfaq have you mention the number of 10mm sockets they have lost? Myself in 37 years of being a professional mechanic I have never lost a 10mm socket or screwdriver. However I have found dozens of them over the years.
@pmiller78867 ай бұрын
The machine work on all of those parts is just metal porn... so crazy how fine it all looks... and thats after a long service life. Thanks KT!
@csteinmayer714 ай бұрын
"You see that bolt right there, wont come off until you take that bolt out" Story of my life!
@shawnmann94917 ай бұрын
If you were in the big theaters I’d pay to watch your videos over ANY of the crap that’s been going on the last 15 years or so !
@johnmiech35447 ай бұрын
Don't throw shade on yourself saying your are not "smart". You've got knowledge and skills that I would bet most mechanics/technicians can't even compare to. Love watching your videos and the simple ways you explain these complex machines.
@grandpajim3297 ай бұрын
👍🏻👍🏻 AWESOME TEARDOWN WITH EXPLANATION !!!!! 👌🏻👌🏻 The discoloration is very excellent and THERE WAS SMOKING HEAT IN THERE !!!! It would be interesting to see a graph on the trans oil temp, and time of day?????.... The crank alone in that engine is GOLD and well worth your invested time in the wrenching.....You got a HELL OF A MESS there in cleanup, 🤔🤔BUT we just got that intriguing wonder of what " KILLED THE CAT " 😏😏 THANKS FOR THE AWESOME VIDEO, ALWAYS INTERESTING TO "SIT BACK AND NOT SKIN MY KNUCKLES" GOD BLESS, BE SAFE!!!😍😍😍😍😍
@Hemiheaded187 ай бұрын
Seeing a new KT video on a Friday night? Can't beat it.
@FarmCraft1017 ай бұрын
"If I was very smart, I wouldn't be doing this shit to begin with." LOL! You are hilarious. And another interesting video, thank you.
@dmcdow7 ай бұрын
Thank you for taking the time to put your videos together and sharing with us to enjoy. You have knowledge and talent I wish I had.
@Andrewlang906 ай бұрын
The part I enjoy most about your videos is listening to someone who knows what they are talking about, and shared it with us as well. Thank you.
@kenellis83533 ай бұрын
Always enjoy learning new information about motors!!! Keep up the great videos, KT3406E!!! I’m a truck driver, by trade, but, I always enjoy learning the inner workings of a motor and what each part does!!! I know a VERY LITTLE BIT about working on them, but always make sure I keep the oil, coolant, and fuel at the proper levels!!! I’m always wanting to learn more about them, and how to keep from making mistakes that could seriously derate the performance!!!
@anthonynardini42952 ай бұрын
I wonder where this guy got his training? I heard him refer to himself once as a “hillbilly", however this isn’t remotely true. This is a Master level mechanic with experience decades beyond his young years. Respect!
@geocube18982 ай бұрын
Best thing about your videos in my opinion: you explain how to do it, and you don't show the redundancy of filling your video with the removal/installation of every single bolt/component you remove or install. Fantastic and informative content sir without all the boring stuff!
@technologic217 ай бұрын
I'm learning a lot watching these. Thanks for showing these POS from all angles, got good idea where stuff goes.
@merlepatterson7 ай бұрын
Those Speedy Sleeves can be tricky sometimes, but you got the right removal method down.
@lightweight39087 ай бұрын
The legend is back!
@CarpenterConstructio7 ай бұрын
Always have to stop when I see a new video. You never let us down with the information of CAT.
@cuttnhorse20136 ай бұрын
You’re pretty Damn smart in my book! I think you have a gift that few will ever know! Love you videos. Ronnie East, Tennessee
@StockIndexFuturesALGO6 ай бұрын
Be proud, your an expert in heavy machinery.
@sjohnson17767 ай бұрын
Very informative. Thank you for bringing us along!
@1rvtastic1247 ай бұрын
I'm very impressed the knowledge you have stuffed in your brain Videos are very interesting, thank you
@Megabob7777 ай бұрын
You know it's gonna be a good weekend when KT3406E uploads!
@tiredofit12357 ай бұрын
Amazing to see the crazy engineering it took to build these monsters.
@TravisLaRoche7 ай бұрын
The way you removed that lip seal was gangster
@barrytrezise820312 күн бұрын
We miss your videos !!!
@duskycotw840422 сағат бұрын
He passed
@BrewCityChaser7 ай бұрын
Love this kind of raw unfiltered content.
@MetrologyEngineer6 ай бұрын
I love how quiet the Milwaukee impacts are.
@Mike-xt2ot7 ай бұрын
Another great video! I always have a great admirmation for your work ethic and knowledge. I have absolutely no clue about heavy equipment operation but if I saw that discoloration in a light duty truck I'd lean towards low fluid level at some point in the past. Of course by the time they get to me they've already changed filter and fluid and everything's always fresh and full. Probably for the first time in that vehicles life.
@dgear837 ай бұрын
The torque converter hardware that you were referring to that you were unfamiliar with is the one way clutch for the stator. The stator is only allowed to spin in one direction to assist with multiplication of torque. It takes fluid from the tc turbine and redirects to the tc pump when there is a big delta in pump vs turbine speed (accelerating from a stop)
@garymucher40826 ай бұрын
When you see the huge number of parts that have to fit and work together, you realize someone had to design all those parts to fit and work together. Amazing how it all does work as well... Thumbs Up!
@commenter54697 ай бұрын
Constant tension, and spraying with silicone oil, or silicone based penetrating oil helps with removal of O-ring sealed connection.
@davidvann56422 ай бұрын
Miss you kt
@alfadoofus7 ай бұрын
Man you crack me up , " If I was smart I wouldn't be doing this " I said the same thing about working in the oilpatch.👍
@gullreefclub7 ай бұрын
I think anyone who works for a living has said that at some time or another. The sad part is that mentality has been instilled in us from a young are in schools and that is because education professionals look down upon blue collar jobs and workers. I was forced to find a different line of work because of a life changing injury and while I make good money and enjoy my new career which I am good at and at the top of my pay scale I still don’t make as much money as I did as a mechanic nor do I have the same sense of satisfaction
@alfadoofus7 ай бұрын
@@gullreefclub You do speak the truth , without people to fix the broken things we will be in a sad state . I hope you have project(s) that can keep you tied into your roots.
@mrmiscast7 ай бұрын
I could think of a large quanity of service techs that should watch these videos. I feel like I need to go buy a 359 Pete and ship a C15 to KT and get back a turned up C18. Seriously I enjoy the videos... Thanks for all the efforts.
@juanesquivel80947 ай бұрын
Just made my night with this
@johnfisher71437 ай бұрын
Never get sick of hearing you call something a greasy piece of shit, makes my day 😂
@thomasreeves155 ай бұрын
I was trying to find your career video how you changed careers and couldn't find it. I admire you for having the guts to totally change gears and do something else no pun intended
@zonie19537 ай бұрын
I never had much interest in this big machinery ! That has all changed now . This is one of my favorite channels now . Great commentary and expertise! I now know more about this big iron than I ever thought would ! Thanks 🌵
@paulpierson21377 ай бұрын
Thank you so much for the upload. I always really like your tear downs.
@kmatch17 ай бұрын
Check the internal clutch splines the friction disks engage with. We had a case/IH years ago tie up between 2-3 gears. We wanted to make sure any problems were evident on teardown so we ran it in the field pulling a large disc while binding between gears until the exhaust pyrometer pegged, let it cool down, and repeated until we knew for sure this warranty job was worth the trip. You couldn't stand beside the tractor. On teardown the clutches still looked brand new with heat signs in the case around them. The only failed part was the splined shaft the clutches engaged on. They had miniscule knicks due to a soft metal shaft allowing the clutches to dent them around .001" for every tooth and barely visible. But the knicks were in a way they held the fiber clutches together engaged with the steels causing drag. You may not have had a slip so much as a non-release causing heat build up.
@frfrpr7 ай бұрын
Impressive product knowledge and breakdown analysis. The filming ain't bad either. Thanks.
@rogerlammey47507 ай бұрын
I never understood diesel engines, nor wanted to work on them. My brother on the other hand went to trade school for them while I went the USAF Jet Engine Mech route. Now I enjoy watching diesel mechanic videos. Thanks @KT3406E for doing this and making it educational as well as enjoyable.
@davidcutrumbes21487 ай бұрын
Your knowledge on everything is mind-blowing. Keep up the killer work.
@DirectCurrent4u7 ай бұрын
Great video! Thanks for taking the time to put this video together! Thats just the right Torque Converter I need for my Dodge. Keep up the awesome work!👍
@aaronb67277 ай бұрын
Thanks KT. Always worth the wait.
@zedikiahh16957 ай бұрын
you know its a good day when KT uploads
@Dmenbiker7 ай бұрын
KT, morning... I thoroughly enjoy your videos... I think it's because I know so little about diesels... You express yourself well... Easy to understand and learn from... Thanks for the relaxing times... Dave
@NIHILWR7 ай бұрын
yay another upload. love watching your stuff
@Drobert8826 ай бұрын
Thanks for the show a lot of work chasing down a failure but a learning event just the same
@erniemathews50857 ай бұрын
Thanks for continuing my education. You explain things so well I don't sound ignorant talking to my smart son.
@musicauthority6747 ай бұрын
You are really good at a first time teardown. knowing what to look for that lead to the component failure. that is definitely the sign of a top notch technician.
@maxpuppy967 ай бұрын
Man I learn so much from people like KT3406E.
@tdotw777 ай бұрын
🎉👍Nice to see @KT3406E back on the YTube big screen! Thanks again for all you do my man.👌👍🚜⚡💥💨🛠️🔩🔧⛓️📏⚠️🚧🚚😀🍻
@tdotw777 ай бұрын
It's funny I just had a Cat commercial during this too.
@honkie2477 ай бұрын
The thing that you didn't know what it was at 39:45 or so with the long rollers is a one way clutch. It lets the unit spin one way and locks against rotation in the opposite direction. Same as car and truck transmissions.
@powwer1237 ай бұрын
Its called a sprag clutch
@KT3406E7 ай бұрын
Caterpillar calls it a one-way clutch multiple times in the manual and never uses the word sprag. Different manufacturers = different terminology.
@charlesarsenault94087 ай бұрын
They never use the word sprag because there's no sprags in there. A sprag clutch is super similar, but instead of using rollers against a wedge in the flange, there's sprags like ratchet pawls, but just work with friction against smooth flanges.. both roller bearings clutch and spray clutch do the same work in the same package, different internals.
@KT3406E7 ай бұрын
That makes sense. It's not a sprag clutch at all, and that's why they don't call it one. Thanks for the clarification.
@honkie2477 ай бұрын
@@KT3406E Quick question. On a Cat cam gear, there are round flat metal things that look like hockey pucks that fin in holes in the face of the gear. What is their purpose?
@daved65697 ай бұрын
This guy is awesome! So talented, a pleasure to watch!
@csnelling47 ай бұрын
Thank you KT3406E, great video 😊Normally the American guys talk half the videos then do a bit of work, you use a minimal amount of words explaining as you go along KT3406E (JAKE?) ITS BRILLIANT Mate 👏👏👏👏👍🍺😊
@richardlincoln84387 ай бұрын
Thank You for the time and efforts to share the information. Best Wishes.
@ronnieroads12537 ай бұрын
hey kt great to see ya back you do get stuff keep at it!
@robertmichel49247 ай бұрын
Might’ve never locked up thus generating a tremendous amount of heat in the fluid. Your videos are excellent thanks for taking the time to share!
@rotorhead50007 ай бұрын
I liked that trick using the chisel to stretch the inner sleeve on the rear main seal, I'll have to remember it next time I come across similar problem.
@gullreefclub7 ай бұрын
If you have the room and you have a air chisel that is very controllable like a CP714 an a square headed chisel you can walk them off very easily as well.
@chadakoin16 ай бұрын
I appreciate your ability to clearly explain things. I don't have any background in diesel engines, but I'm learning!
@TheMechanicalKoopa7 ай бұрын
this is the best part of youtube right here! never know when the videos are gonna drop! and it's always a good thing to see! keep the vids coming!
@matthewbeasley77657 ай бұрын
The stator one way clutch doesn't just freewheel when the converter is locked up. When there is a big speed difference between the input and output, the stator is back driven and multiplies the torque. As the slip decreases, the stator is no longer back driven and will start spinning. That lets the torque converter transition into being just a fluid coupling with less slip. The clutch on the stator existed back in the days before locking torque converters were in use.
@295walk7 ай бұрын
Clever.
@robertbradford78927 ай бұрын
Now that's a breakdown, love this channel.
@dhalba15 ай бұрын
Always appreciate your videos.
@nutsbolts79747 ай бұрын
In the 90,s I worked at Avon gear and we cut those teeth in the torque convertor housings. I believe that part # is 8551? Since your videos I have seen a lot of gears I cut in all different applications. Keep up the good work on these videos, I really enjoy them.
@christianrickard40827 ай бұрын
Glad to see another upload man, I hope to see you do the build that cranks going in.
@cyrusullmann99177 ай бұрын
That looked like a 1-way clutch on the stator. When you find out KT, you should make a video or something on your findings. Nevermind I wrote the comment before you finished the video.
@martinmills84587 ай бұрын
Another great tear down video 👍
@marksolheim96907 ай бұрын
I would guess a failing lockup solenoid or caused a drop in main pressure to the lockup piston in the torque converter and it got hot because of that. The valve issues and everything else that got effected was from them not paying much attention to converter temps or just not caring. I don’t know anything about these transmissions but I work on a ton of twin disc transmissions that are the same setup and same issues. Been wrong before though.
@gullreefclub7 ай бұрын
Never worked on one of these “turds” (all broken vehicles are turds) but the parts and pieces that show they have been exposed to lots heat without the clutches being worn out indicates to me a fluid pressures problem. The $64 question is what caused the lack of pressure
@jimmystuckey14127 ай бұрын
Good job explaining why a piece of equipment cost a million bucks without saying this is why they cost a million plus
@themightiestofbooshes9443Ай бұрын
Diesel Jesus! I hadn't noticed you uploaded until 5 months later. Gotta get notifications for this!
@danhard8440Күн бұрын
still nothing
@websterl.william1067 ай бұрын
Thank you for still posting videos sir.
@sledge2977 ай бұрын
I will give you credit dude you are smart when it comes to heavy equipment and and cat engineering and motors
@luvtruckin7 ай бұрын
KT college is in session. Learn so much from you. Keep ‘em coming and never think you’re not very smart.
@jacknuzzy2796 ай бұрын
Great work big guy very informative to a layman like myself but always like watching to see how things work on complicated equipment and to see how to properly disassemble a piece of equipment the way it’s supposed to be done no cat dealer or shop is going to illustrate how each pump,filter,sending unit gear works and how to replace or repair Thanks again and will wait patiently for the next posting
@Wesbian7 ай бұрын
Thanks for the video KT
@shawnhuk7 ай бұрын
Nice, guy. I enjoy your videos.
@jimwest9867 ай бұрын
this one is the best one yet keep them coming
@alexbuilds7067 ай бұрын
another great video.. Not many of these out there with explanations and dry humor.. Thx!
@robbierussell95367 ай бұрын
Your a good man 💯 working on CATS.. time and patience
@ss-55537 ай бұрын
It's really a lot of work, apparently you know how to put it together, I would think so because you're a professional! !
@aaronbauer40397 ай бұрын
One way trip for this truck... parting it out? Very interesting what goes into the drivetrain. Thanks for showing that in detail...
@jeffbronowicz32647 ай бұрын
wow! another amazing video from the master himself!!!
@reginaldmarselus47426 ай бұрын
I enjoy your explanations. You're smarter than me
@danielw.nasuta54997 ай бұрын
Something to be said about peeling off that perfectly aged, crispy crunchy gasket! Love it! ❤️
@gwh213757 ай бұрын
Great video as always! Thank you!
@richiecaelwarts19114 ай бұрын
You are very good at what you do love watching your videos lots of parts on those engines great work bud .
@tobiass.51546 ай бұрын
Great video and nice details. Cheers for sharing! As an heavy vehicle passionate, you make me wanting to get such a CAT piston as a display item XD
@IdooskiMxz800x5 ай бұрын
This guy is awesome. Love your content.
@Mortechai6 ай бұрын
"If I was smart I wouldn't be doing this shit" I don't know man, as an engineering student, I see machinists, craftsman and tradesman equally. I don't mess with those people, they know their shit. Y'all are smart too.