Clutch Problem

Рет қаралды 378,333

11 жыл бұрын

Is my clutch making a weird noise? It's also in neutral when I reving it up.
Machine: 2004 Polaris Sportsman 400
The problem I'm having is at:
www.polarisatvforums.com/forum...

Пікірлер: 114

@kfuller1419 3 жыл бұрын

Gonna have much larger problems when that loose bolt (top left) falls inside the clutch

@dave1the1deer1hunter 3 жыл бұрын

it makes me feel uneasy watching it dangling waiting to fall in

@money_murda221 2 жыл бұрын

Lmfao holy fuck I screamed out loud when I read this and then seen the bolt dangling

@stephenupchurch8025 3 жыл бұрын

My polaris 425 magnum takes of when I start if in drive or reverse. Will run fine in neutral. Put in gear takes off. Clutch bad?

@Legend.Cam42 6 ай бұрын

bearing or bushing, check the belt, on the bottom side it might have a broken peace flapping around

@BigPoppaOnAQuad 11 жыл бұрын

Sonds like a bearing or bushing is bad, it should not be rattling like that, I'm no expert, but Scuttlebutt says that if you have to replace your clutch on a Polaris, pay a little more and get the EPI, or the SLP performance clutch, and the heavy duty belt. Sorry, I can't help you anymore than that... good luck, and I hope you get back on the trails soon!!

@adamdesalvo6949 3 жыл бұрын

These clutches really need to be rebuilt like every 800 miles or so. And I know 800 miles doesn't sound like a lot but it really is on an ATV. Especially if you have swamped it and you've ever gotten water or mud in the clutch. My sportsman 570 has about 400 mi on it and I have sucked muddy water in my CVT and my clutch is getting rebuilt before it even causes an issue.

@user-xv7ch7qo5d Жыл бұрын

que medida debe ser la banda q lleba ?

@5kservice 2 жыл бұрын

WhTs the ticking noise have same noise plz tell me

@JamesMorel-yw2fd Ай бұрын

Remove the assy check for any moving parts that are broken or have extreme play

@lherout 4 ай бұрын

this happened to me when I installed new clutch. There is a one-way bearing behind the primery clutch and when this bearing is damaged this sound occures. And also the bearing has to be installed of course in the correct direction. (first time I somehow succeded to install it wrong). After I turned the one-way bearing in the correct direction everything turned perfect. The first sign of damaged one-way bearing is that the clutch runs all the time even without throttle. Normally when everything works well when the throttle is not pushed then the clutch shouldnt rotate.

@douglee9602 6 жыл бұрын

The clutch is like a Arctic cat, I would guess that it is stripped and or cracked spider .

@gaygore1414 3 жыл бұрын

Would this make your rzr to shot off every time you put in gear???

@amused2deth 3 жыл бұрын

No it just made it so I had to give it more throttle to move.

@joshuamullins9724 3 жыл бұрын

Your belt is too tight buddy. But I'm sure you've figured that out by now

@joefazio3942 7 жыл бұрын

I would highly recommend removing that dangling screw in the upper right .......your clutch sounds shot, you certainly don't need a screw dropped and launched. Could really hurt someone...

@nolanmitchell7319 6 жыл бұрын

Buddy that's your LEFT

@joelstephens2332 5 жыл бұрын

And un likely will it fly at some one if it fell

@guerom1367 3 жыл бұрын

Mine has a loud squeal. Don't know if its the clutch tho. Sure not the band cuz i changed it

@reallife2849 3 жыл бұрын

Mine has a stuck one way bearing between the sheaves and it does the same thing .

@guerom1367 3 жыл бұрын

@@reallife2849 i don't know much about being a mechanic but eventually ill muster up the courage and take it apart

@mikepaciorek341 2 жыл бұрын

Had the same issue. Removed clutch. Started the mule back up,noise gone. Replaced with new clutch,the noise came back. Took the vehicle to the dealership,45 minutes later it was solved. They replaced a defective spark plug wire. Now I have a spare clutch.

@travisculpepper2091 10 ай бұрын

😅😅

@hav1byte 7 жыл бұрын

Holy smoke, how many miles/hours? I wouldn't get too close, sounds like it could blow and you'll really be hurting, I say remove and inspect every part of the promsry, even the secondary, as I'm sure something needs to be replaced, good luck

@amused2deth 7 жыл бұрын

This had like 1400 miles on it or so. Maintenance should be done every 1000 miles. At this point the whole thing had to either be rebuilt or a new one. I went with new just in case and kept the old as parts. I also went with new so I can use custom springs and weights. Luckily for me the secondary is the updated one. Lessons learned so now I know when to check!

@hav1byte 7 жыл бұрын

Dave L i hear you, i have reviewed various videos on rebuilding, after seeing your video again i would said it looks like the primary bearing was not spinning and allowing the belt to slide, thus causing the secondary to also spin putting pressure on the gears - regardless, well done, all new and like you said you have some parts, thats always a good thing, enjoy and ride on brother - be safe

@amused2deth 7 жыл бұрын

jack jackson yes. shims went first then the expensive bearing. although playing with it it's might have been able to salvage it

@AdolfHitler-tq6cy 4 жыл бұрын

Yessah my clutch was making the same noise today, thought the belt ripped but when I was limping it home, a loud bang came from the belt case and it rolled to a stop, revs up fine tho just won’t move

@georgevaughn8506 4 жыл бұрын

Helix I'm sure

@binksrobert 3 жыл бұрын

I had the same thing happen to me and it turned out to be a screw from the back dust cover walk out and was hitting the back of the cluch

@isaacbeauchamp9038 3 жыл бұрын

Bearings blew out happend to mine, i just had to put um back in

@chrisdrennan4102 3 жыл бұрын

@Billy Hickey If reverse works but froward doesn't, I'd start at the chain case or the track drives.

@wicked.mainah5994 2 жыл бұрын

Are you from Maine bub? Lol

@coreyboles8906 3 жыл бұрын

Does yours flip over or come off ever

@amused2deth 3 жыл бұрын

What do you mean? The belt? No.

@stevenbunker3678 10 жыл бұрын

I'm having this exact same problem besides the noise. Clutch won't disengage all the way. Sad thing is its brand new. Only a couple months old.

@amused2deth 10 жыл бұрын

Wow, new? That's weird. I hope u find out whats wrong with it soon so u don't have to by a new one like I did.

@stevenbunker3678 10 жыл бұрын

***** did you figure out what your problem was? Sorry if it's down below I haven't taken the time to read the comments.

@stevenbunker3678 10 жыл бұрын

Steven Bunker well I just read them lol. Sorry about that. But I really hope my clutch ain't already bad. Sadly they only offered a 14 day warranty. Bought it in the winter. So didn't have much time to ride it.

@amused2deth 10 жыл бұрын

Steven Bunker It's all good bro. How many miles are on the ATV? Apparently every 1000 miles it needs to be serviced and the spring replaced. Sometimes the weights depending on how they look. Doesn't hurt to take it off and have the dealer look at it. It was only like $30 for them to take it apart and tell me what's wrong. They will also have a quote on parts. I ended up on buying a new one since nobody had a used one for my machine so I put a clutch kit in it. Cost me about $800 but it's new and the kit is nice.

@stevenbunker3678 10 жыл бұрын

***** I have 2100 miles on my bike. However the new clutch only has maybe 5-10? miles on it. im going to have to tear it apart and see whats going on. And have a shop look at it as well

@Landrews2023 6 ай бұрын

Mine makes a clicking noise when you start driving and it’s right underneath the seat idk what it is

@amused2deth 6 ай бұрын

Only while driving?

@jared611 4 ай бұрын

Probably valve clearances

@JFlywheel 7 жыл бұрын

so what ended up being the problem, mine just started doing this a few rides after a clutch kit was installed.

@amused2deth 7 жыл бұрын

JFlywheel The shims in the clutch wore out. they should be checked every thousand miles. I should say the clutch should be serviced every thousand miles.

@21gonza21 7 жыл бұрын

Dave L shims? What's that?

@amused2deth 7 жыл бұрын

C Gonzalez flat metal plates that prevents a bearing from rubbing against the back of the clutch. If the shims wear out then the expensive bearing wears out. Which caused this. So it's important to make sure they get replaced.

@loganprimrose5904 6 жыл бұрын

JFlywheel mine does this and it has never me touched

@filivallenajar6889 6 ай бұрын

I have same problem n 4010 mule n keeps messing up brakes don't no is bc a pressure the not disengage or something different any u guys have idea Culd b

@HaveUSeenMyBaseball86 2 жыл бұрын

Little red plastic Shims are bad. Or white

@keithmanvell6751 6 жыл бұрын

Check for lint in pirmary clutch from rodents. Clutch isn't coming all the way out to disingage the belt.

@mixedvids813 2 жыл бұрын

Did you ever figure out the problem? Mine does the same thing please help!! Thanks.

@amused2deth 2 жыл бұрын

Yeah, my shims inside the clutch wore out. Gotta to check or replace them every 1k miles.

@mixedvids813 2 жыл бұрын

@@amused2deth Okay thank you, long time ago but you wouldn't recall the part number for the shims would you haha? Thanks!

@amused2deth 2 жыл бұрын

@@mixedvids813 I ended up just getting a new clutch since replacing something on it would cost just as much. I can't remember the part.

@mixedvids813 2 жыл бұрын

@@amused2deth Right on my clutch is brand new turns out transmissions shot. Use to drive now its stuck in reverse shift linkage is great. Only other thing it can be is the trans. Bummer! Thanks for the responses, take it easy!!

@robin64190 3 жыл бұрын

did you solve it and what was the problem ?

@amused2deth 3 жыл бұрын

Yes, there are shims in the clutch that need to be replaced every 1000 miles.

@jjohnston6645 Жыл бұрын

@@amused2deth Did they do the primary or the secondary clutch?

@amused2deth Жыл бұрын

@@jjohnston6645 primary

@jjohnston6645 Жыл бұрын

@@amused2deth I rebuilt my clutch and installed new spring, primary clutch engages to soon like the spring is weak, I think I need a stiffer spring or shims, i can't find any info on this

@amused2deth Жыл бұрын

@@jjohnston6645 I did the same. Very happy I did it. I went with more low than high. I like enjoying the scenery.

@chadhobbs7195 2 жыл бұрын

Mine does this and I’ve put 3 brand new clutches on any suggestions

@amused2deth 2 жыл бұрын

Take the clutch in every 1k miles and have the maintenance done.

@chadhobbs7195 2 жыл бұрын

It’s brand new and still does it

@amused2deth 2 жыл бұрын

Does it idle high?

@chadhobbs7195 2 жыл бұрын

No it just started doing this out of nowhere. Take the clutch off sound goes away put clutch back on it starts again only when you give it gas

@amused2deth 2 жыл бұрын

@@chadhobbs7195 I'm not sure, I don't have the tools to take a clutch apart. The only think I can think of is maybe the weights? Have you asked on the forums?

@soulmedicine 2 жыл бұрын

The clutch weights are stuck so it won't disengage lol

@jaydowwg8150 9 ай бұрын

So what was the problem?? Mine us doing the same making that noise

@amused2deth 9 ай бұрын

The shims inside needed to be replaced every 1k miles. It ruined something, can't remember the name, but it was $500 just for that part so I bought a new clutch for around the same price.

@jaydowwg8150 9 ай бұрын

@@amused2deth damn and did u put it on? And thanks for getting back

@amused2deth 9 ай бұрын

@@jaydowwg8150also I had a shop near by that took the bottom part off. I could do the top but I didn't have anything to take the bottom off.

@jaydowwg8150 9 ай бұрын

@@amused2deth thank u

@kaydenpla2715 10 ай бұрын

Does it go into drive

@amused2deth 10 ай бұрын

Yes. Even like this it went forward.

@hesjevoll 5 жыл бұрын

the problem is its a polaris cluch

@stevegarbacz8573 6 жыл бұрын

Sounds like a ticking time bomb. Buy a shorter belt as it's always engaged on the clutch shaft.

@eldeguasavevalenciacazarez8527 3 жыл бұрын

Lo mismo le pasa a un rzr 800 que tengo 👌

@abelcruz8530 2 жыл бұрын

Como saber que necesito cambiar el cluch? Le agradecería su comentario yo apenas compre una 4 wheeler....cuando esta en parking y la aceleró empieza como que la banda no se tensa rápido

@vader-order6644 Жыл бұрын

Slider shoes clutch cambialos

@steveshook7331 3 жыл бұрын

This is why I sold my polaris and bought a Honda.honda doesn't use a belt drive golf cart system.

@amused2deth 3 жыл бұрын

Yeah one of my friends swears by Honda. I got to take it out and loved it. If and when I get a new one, Honda is definitely on my list!

@jmj267 6 жыл бұрын

No really what was the problem I'm very curious

@amused2deth 6 жыл бұрын

John jay drott lol. This clutch has a maintenance schedule which I didn't know. The shims inside wore out and started to wear another. So now I just did a whole new clutch and take it in every 1k miles. It was cheaper to do a new clutch and I can do custom springs.

@1000MSean 3 жыл бұрын

Dave Lucero did you put the shims in the secondary?

@amused2deth 3 жыл бұрын

@@1000MSean the secondary didn't have shims

@ringogreene9681 5 жыл бұрын

Take face of the clutch and take out spring and do not but spring back in and put back on the face and then should rub

@lostonlongisland6845 4 жыл бұрын

say what?

@juanvaca2362 7 жыл бұрын

Son los pesos de balance

@fernandocobos7135 6 жыл бұрын

Juan Vargas Carranza comoes q funcionan esos. Me lo podrias decir. Mi moto ase exactamente lo mismo

@fernandoheras1450 6 жыл бұрын

Son los k lleva adentro k son 5

@eldeguasavevalenciacazarez8527 3 жыл бұрын

El tronido no es normal ?

@josealonsosolorzanopinot272 2 жыл бұрын

Cual es la reparación Juan mi Cuatrimoto hace el mismo ruido

@tackdriverCA 2 жыл бұрын

She’s clapped

@stankdog1357 7 жыл бұрын

thats a torque converter cvt

@colblaroneh.a.f1477 7 жыл бұрын

Figured out the problem...... Its a polaris

@Wanous-hv7zo 4 жыл бұрын

Colblarone H.A.F i figured out your a idiot

@colbysheppard3682 3 жыл бұрын

Haha

@daryleduardo7055 3 жыл бұрын

Lol

@JamesMorel-yw2fd Ай бұрын

I thought the same shit hahaha

@obeyconformtoday829 7 жыл бұрын

next time don't put your own clutches together. because you can't seem to put it together the correct direction

@amused2deth 7 жыл бұрын

Adam Mc what do you mean? I didn't put them together prior to this.

@dillongates4520 6 жыл бұрын

Probably belt to small

@dillongates4520 6 жыл бұрын

U don't know that bc when u let go the throttle the belt would stop rolling and if it to small it will keep rolling

@giselewurzburger9607 4 жыл бұрын

New Clutch just installed, It makes the same knocking sound bad ! Ran it with out the belt to make sure it’s not a Alinement thing same loud sound ? What is it ?

@giselewurzburger9607 4 жыл бұрын

Ok I’m replaying to my own findings I took the clutch cover off ran it that way no knocking so it was the hosing is bigger then the original cover it was hitting something ? Put it all back together it’s fine also did put a old belt back on to ? Hope it helps someone ? 😃