Custom E-bike Build: Specialized Fuse 52v BBSHD Hard tail Mid Fat bike

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JohnnyNerdOut

JohnnyNerdOut

2 жыл бұрын

www.Johnnynerdout.com
This is the sweet spot for bikes. Not quite a fat bike, so its still agile, not quite a traditional mountain bike, so it's more comfortable and grips better.
Bike: Specialized Fuse
Motor: Bafang BBSHD
www.johnnynerdout.com/product...
Battery- 52v 17.5ah 35E cells
www.johnnynerdout.com/product...
Gear shift sensor
www.johnnynerdout.com/product...

Пікірлер: 86
@rickr9055
@rickr9055 Жыл бұрын
I am scheduled to talk to you today about building a Fuse. Your enthusiasm about this build made me want to build one.
@LilRuby1961Bonanza
@LilRuby1961Bonanza 5 ай бұрын
Boxed up my 2016 Specialized Ruze (Women’s version) today, and will be shipping it to you tomorrow after a consult Monday with Shane. I’m excited for my e-bike build. I’ve had many nice mtb’s but my favorite by far is my Ruze! That’s why it’s getting a conversion over a brand new e-bike under the Christmas tree! 🎄 😂 ❤love what you guys do! Game changer! 👍
@jfjoubertquebec
@jfjoubertquebec 2 жыл бұрын
I'm here for the nerdout test.
@derykmacleod4979
@derykmacleod4979 2 жыл бұрын
Mirror's and a bell/horn are safety features, and the walkers do appreciate when I ring my bell so they aren't surprised at how quiet we can sneak up on people lol.
@jonahern9851
@jonahern9851 2 жыл бұрын
Glad you enjoyed it. I’m loving it! Thanks for the awesome build!
@brettfoster6786
@brettfoster6786 2 жыл бұрын
Dream bike. It’s rocky and sandy around here the big fat tires look great thanks .
@paulbradbury7166
@paulbradbury7166 Жыл бұрын
Looks like my Merrida 29'r sweet. Ive just turned 50 and want to convert it after seeing your vids. Keep it up your awesome
@jasonbare3472
@jasonbare3472 2 жыл бұрын
I love riding at night especially around 3 in the morning. When you roll up to a new city
@michaelsprinzeles4022
@michaelsprinzeles4022 2 жыл бұрын
Another awesome build. This one may be my favorite (other than the stock ring). Not sure about other places but e-brake cut offs, lights and a bell are required on an e-bike (by law) in NYC.
@its_marc
@its_marc 2 жыл бұрын
Had the same cabling problem on my specialized. Glad to see this as I was beaten too!
@theoffgridtravelers7316
@theoffgridtravelers7316 2 жыл бұрын
Exactly what I want. Great job, love your channel.
@chargeriderepeat7024
@chargeriderepeat7024 2 жыл бұрын
Nice bit of kit. Ive actually ditched the gear sensor without any issues, just pull the brake in a few mm, like its a clutch. Got the slack to do it.
@kaywoodparsons1874
@kaywoodparsons1874 2 жыл бұрын
The perfect setup!
@peterwainwright5994
@peterwainwright5994 2 жыл бұрын
I converted a full suspension rock shock bike also bafang bbshd, used a lekkie 42t sprocket 10 speed sram gears but had to mount my 52v 17.5ah battery underneath the downtube as there's no space in the frame for the back shocks, luckily there were screw mounts underneath for external cabling brackets so utilised those, plus an extra strong nylon strap for extra security of battery. Really like the ride as the centre of gravity is now quite low, can't set the front rebound forks too soft as they just catch the battery underside. This isn't a problem as its mainly used on trails and roads.
@rodgersayles0707
@rodgersayles0707 2 жыл бұрын
I think the bike I dropped off for ya to mod was also the Fuze. Can't wait to ride it
@kevinrice4909
@kevinrice4909 2 жыл бұрын
Nice... like to set up my surly instagator like that.... it's got 2.8 wide 26 in tires.... gotta do it let's go!
@letsgrowveganic3889
@letsgrowveganic3889 2 жыл бұрын
I have a 2016 specialized fuse that I'd absolutely love to do this too. Money is so tight these days, I can only dream about it for now.
@MHH3180
@MHH3180 2 жыл бұрын
What if you used it in place of car rides? You may laugh, but the sous chef, front of house manager and our top bar maid are all non-bikers that are now cycling to the shop where I work because they have e-bikes (yes, bike shop in a tap room).
@letsgrowveganic3889
@letsgrowveganic3889 2 жыл бұрын
@@MHH3180 sorry for late reply, didnt notice the notification till now. That is a great suggestion but I dont think my wife and kids would go for it. As it is we are a 1 car house and I do ride my bike/take the bus to work (with my bike on the rack for bad weather or quite often when I'm not up for a grueling hill climb) I'm very jealous of two of my coworkers who ride their ebikes to work. One day I will again....about 9 years ago I had a hub drive motor kit that I fried. Definitely want to go mid drive next time.
@johncavanaugh6481
@johncavanaugh6481 2 жыл бұрын
Would love to see a conversion with the Walmart Mongoose Ledge X1 maybe with some 2.8 tires.
@scotth5503
@scotth5503 2 жыл бұрын
If you like that one, the newer generation (2020+) is even better. Longer reach, slacker head tube, and even lower standover height. I sold my full suspension bike shortly before COVID hit last year, as it was overkill for my riding style, and then spent the next 6 months trying to find a nice hard tail. Ended up with a 2020 Fuse Comp 29. I love it and even though it was half the price I paid for my FS, it's definitely the best bike I've owned. I think the 29er is the way to go. Those came with 2.6" tires so you get the rolling benefits of the 29" wheel + most of the cushion from 27.5+. I don't really want to convert mine though - adding 20lbs of motor and battery would take away a lot of the nimbleness that I like.
@MHH3180
@MHH3180 2 жыл бұрын
A torque sensing Tongsheng TSDZ2 500 watt, 80nm mid-drive weighs only 14#'s with a way too large 20ah battery.
@Todd66
@Todd66 2 жыл бұрын
Good video!
@jdfriar
@jdfriar 2 жыл бұрын
nice bike.
@Legionz414
@Legionz414 Жыл бұрын
I'm looking to convert my Specialized crosstrail with the bafang too!
@jerrybarton1374
@jerrybarton1374 Жыл бұрын
That's awesome, I am inspired to build a Fuse!! What size bottom bracket did you have to use? Any problems with spacing on the drive side? I was looking into building a Surly Krampus but it looked like some people were having trouble the the spacing because it's a mid-fat bike, if you use a 100mm BB I would be concerned about a super wide q factor and tons of spacers. Thank you!!
@k04s4
@k04s4 2 жыл бұрын
Need that lekkie chainring!
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
ya, its a great upgrade
@danielchavez70
@danielchavez70 Жыл бұрын
Can't wait to get started on my 2021 fuse 27.5 will be booking a tech call with you soon. Just quick question have you converted a 2021 or newer model and any significant differences from the year model featured on this video? Thank u and appreciate your content.
@4GregF
@4GregF 2 жыл бұрын
It looks like a nice bike! It's fast! I like it. Have you ever converted a bike with an IGH and used a Gates Belt drive? I'm thinking of a DIY ebike, but I really want a belt drive with IGH.
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
Haven’t done one yet but looking forward to it
@MHH3180
@MHH3180 2 жыл бұрын
I'm not sure this could be a better set up for someone having a wide range of ride needs.
@beerstein7137
@beerstein7137 2 жыл бұрын
How do you manage the shorter cable from the 500c when compared to the brake sensor cables?
@kevinsetterlund
@kevinsetterlund Жыл бұрын
Is this the Medium or Large Frame? was just about to buy a new Fuse Expert 29 and convert to electric, same LG battery. maybe I should go with the large frame for extra room?
@dansnodgrass8220
@dansnodgrass8220 Ай бұрын
Johhny, can you provide a parts list for this build. I would like to purchase everything but change the hd for a 02 and minus the battery. I will need cradle for my battery and some help selecting sprocket size and offset.
@thicgravy40
@thicgravy40 2 жыл бұрын
Love your channel I have a question I'm looking for a set of heavy duty 26" rims with quick release an disc brake mounts so I can upgrade from rim brakes
@MHH3180
@MHH3180 2 жыл бұрын
Should have no trouble getting what you want on ebay or Amazon, but I believe you'll be disappointed. The difference in braking is minor and modulation, not stopping ability (nothing stops faster than your tires start to skid). If you want to majorly improve linear pull brakes, use compressionless cable housing and "Travel Agents." I had to do something for a gal riding a Townie. Her rear brakes were worthless. Now they feel like hydraulic.
@rodgersayles0707
@rodgersayles0707 2 жыл бұрын
Did ya have to externally route my Fuse? I love how excited you are about this bike and can't wait to get my Fuse back from you. Blush and Gushing!!! Hopefully you make a video of my bike too even though it's the same as this one. Mine is red however so better for videos.
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
Your bike is ready for pickup😀
@rodgersayles0707
@rodgersayles0707 2 жыл бұрын
@@JohnnyNerdOut Excellent. I texted you
@djdaethstar238
@djdaethstar238 2 жыл бұрын
Hey Johnny, appreciate your content. I have a favor/request. Is there any way you can do a video on rear hubs in general and suggestions on a decent one for mid drive motors? I have had an ebike built, and the motor has ruined my rear hub because of the power (BBSHD). It was a no name hub that came on the bike "anTaj" which I can find no information about. I dont have a local bike shop so I have to ship it off to get fixed/replaced if possible or buy a whole new wheel which is very expensive for a 26x4. I have looked for used ones but havent had much luck on that front. Anyway, enough rambling. Since you do this for a living, I would defer to your expertise on this subject. It is not a quick release. It is a slotted drop out. I await your reply. Thank you sir!
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
Get a shimano replacement. Take yours off and see if it threads on or is splined and just order that part. You may need a chain whip and cassette removal tool
@Dirtfilm
@Dirtfilm 2 жыл бұрын
I am surprised you haven't made a path from riding the ditch
@everyday1392
@everyday1392 2 жыл бұрын
this looks to be a great bike to convert will it take the shorter length 500 watt bbso2 bafang.
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
Yes if I remember correct
@ashpunting
@ashpunting 2 жыл бұрын
Hi my friend I tried to reprogram my bbshd and I saw a spark on the USB programming cable now my bike was turn on 😥
@graemethompson717
@graemethompson717 2 жыл бұрын
Hello, would a bbso2b fit a 2021 specialized fuse.
@dougkresl7538
@dougkresl7538 2 жыл бұрын
Nice build! What size was the frame?
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
Cant remember, M-L
@MikeHunts
@MikeHunts 2 жыл бұрын
Did you have to press in a fitting to the bottom bracket so the bbshd would fit? Where did you get it?
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
Yes, I carry them 👍
@MikeHunts
@MikeHunts 2 жыл бұрын
@@JohnnyNerdOut I see that. How are they working for you. I read the empower article that suggest to only use the FSA adaptors.
@vr46thegoat4
@vr46thegoat4 2 жыл бұрын
Hello Johnny. I also have a specialized expert hardtail with 29' that I want to convert. The problem is that I'm from Italy. How in the world can I ship it in that states and how much it will cost me installing all that stuff? Thx!
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
Checkout em3ev
@dickhead8411
@dickhead8411 2 жыл бұрын
Gogogogo
@m1000black
@m1000black 2 жыл бұрын
What bottom bracket adapter did you need to mount the bbshd motor. I have a 2016 fuse and I just took the bottom bearings out and the total bottom bracket is to big for the bbshd? Did you need a bottom bracket adapter?
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
Weird I didn’t mention it. It’s probably either 41 or 46mm
@m1000black
@m1000black 2 жыл бұрын
@@JohnnyNerdOut did you need a eccentric adapter? Where did you buy it? I appreciate your help man!
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
@@m1000black I didn’t need an eccentric BB I know for sure. I carry the standard pf30 & BB30 to BSA adapters on my site👍
@m1000black
@m1000black 2 жыл бұрын
@@JohnnyNerdOut thanks Johnny! I got my fuze together and it rips up the trails compared to my $3500 quietkat this is sooo much lighter and faster
@m1000black
@m1000black 2 жыл бұрын
Now another question. I have a hot rodded bbshd from Luna cycle but use a 48v battery. On my display it only says in at 75% charge even though I just took my battery off the charger. Everything works perfectly just the % on display is not 100%. Could this be from not using a 52v battery
@ryanohayre2809
@ryanohayre2809 2 жыл бұрын
Would a 1993 specialized stump jumper FS hard tail with cantilever brakes be a horrible candidate for a conversion?
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
Not if the brakes don’t work well. Especially in the conditions you plan on riding in. (Whatever they may be like wetness etc. )
@ryanohayre2809
@ryanohayre2809 2 жыл бұрын
@@JohnnyNerdOut I’m guessing you meant “not if the brakes DON’T work well”? The brakes work just fine and the bike is in very clean sturdy condition, especially given its age. I’d likely just be doing mostly flat cruising rides with no intent on crazy mountain bike stuff. Would a switch to disc brakes be in order first?
@ryanohayre2809
@ryanohayre2809 2 жыл бұрын
Wait sorry, I misread it twice… sorry. I see it now. I asked if it would be a horrible idea and you said not if the brakes work. Ok. But now I’ve brought up the question…. Would a switch to disc brakes (assuming that possible given this bike) be a good idea?
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
@@ryanohayre2809 Yes if it is not cost prohibitive I would definitely recommend upgrading to disc brakes
@sleepyglaciers1416
@sleepyglaciers1416 Жыл бұрын
Hey Johnny i’m going to build this bike based on your recommendation however I have 2 big questions: what size fuse bike is this? do you think I could fit a 20ah battery?
@MrJacobrestes
@MrJacobrestes Жыл бұрын
I put the biggest battery in 52v on mine, pretty sure it's a 20ah. Also you should be able to use the shifter cable internally routed. I HIGHLY recommend a different offset front chainring to better utilize all gears
@sleepyglaciers1416
@sleepyglaciers1416 Жыл бұрын
@@MrJacobrestes honestly its confusing because different Ah fit in different battery shells. I'm attempting to find a combination of battery and full suspension bike frame that will work in combination to take the most advantage of center of gravity while also providing the most space for Ah. so, it's very important to know the amperage
@sleepyglaciers1416
@sleepyglaciers1416 Жыл бұрын
@@MrJacobrestes Ah = Amp per hour
@rickr9055
@rickr9055 Жыл бұрын
@@MrJacobrestes I'm about to start this build. Do you mind sharing what front chain ring you used? TIA
@MrJacobrestes
@MrJacobrestes Жыл бұрын
@@rickr9055 LEKKIE BLING RING PRO 42T HDPRO
@dickhead8411
@dickhead8411 2 жыл бұрын
I never used my bell cause I'm always smoking at joint people seem to smell me coming.
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
Not a lot of people talk about that method, I'm glad someone finally stepped up.
@theoffgridtravelers7316
@theoffgridtravelers7316 2 жыл бұрын
@@JohnnyNerdOut LMAO
@MsMaurice69
@MsMaurice69 2 жыл бұрын
Just cotton on to your channel. We need to do business I am from australia and we need your product ! is an under statement.
@briankent6164
@briankent6164 2 жыл бұрын
This is the ultimate ebike porn!
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
😂
@adamgbaum2859
@adamgbaum2859 2 жыл бұрын
how much would a build like this cost ?
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
If you do it yourself about 1200$
@mickster1780
@mickster1780 2 жыл бұрын
looks great. but that seat. yikes, looks like you're riding on a washboard
@MHH3180
@MHH3180 2 жыл бұрын
If your bike is properly fitted no seat, designed for the type of bike, is uncomfortable. I have a CF seat at my shop for a tri bike. That particular seat, like a poor copy of leather, works like a springy sling.
@tymon318
@tymon318 2 жыл бұрын
Hey, 1800 its fair price , where i can order?
@JohnnyNerdOut
@JohnnyNerdOut 2 жыл бұрын
1800 was for the conversion. Bike is probably $2k at least. Less for a used one
@tymon318
@tymon318 2 жыл бұрын
@@JohnnyNerdOut still good price , im just worried about shiping cost to Netherlands and extra tax
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