This is part of a video series in which we are going over the steps to create a custom engine cover for our 2020 and 2021 Mustang GT. These videos will cover the process from start to finish; starting with the design idea, then creating the prototype part (plug), making a mold, and lastly, creating a finished product from the mold.
Idea Source:
www.mustang6g.com/forums/threads/3rd-gen-coyote-engine-cover.123296/
========== Plug Creation - Part 1 ==========
1. Intro - 0:01
2. Background Story - 0:24
3. Step 1 (Remove OEM Engine Cover) - 2:07
4. Step 2 (Trim/Fit Engine Cover Plug) - 2:40
5. Step 3 (Reinforce Structure/Alignment) - 5:06
6. Step 4 (Add Structural Bracing) - 8:00
7. Step 5 (Remove Alignment Foam Board) - 9:17
8. Step 6 (Attach Plug Legs) - 9:38
9. Step 7 (Flatten/Sand Undesired Areas) - 10:39
10. Step 8 (Prep Cavity Surface) - 12:01
11. Step 9 (Fill/Bridge Cavities) - 12:25
12. Step 10 (Trim Foam Surface) - 14:15
13. Step 11 (Apply Glass Reinforced Filler) - 15:38
14. Step 12 (Sand Glass Filler) - 17:01
15. Step 13 (Apply Body Filler) - 17:35
16. Step 14 (Sand Body Filler) - 18:10
17. Step 15 (Apply Body Filler 2) - 18:38
18. Step 16 (Sand Body Filler 2) - 19:22
19. Step 17 (Apply Body Filler 3) - 19:48
20. Step 18 (Sand Body Filler 3) - 20:04
21. Step 19 (Clean Surface - IPA) - 20:25
22. Step 20 (Apply Primer) - 20:41
23. Step 21 (Sand Surface) - 21:45
24. Step 22 (Clean Surface - IPA) - 22:31
25. Step 23 (Apply Clear Coat) - 22:46
26. Step 24 (Polish Surface) - 23:38
27. Engine Cover Shape (Plug) Completed - 24:14
========== Mold Forming - Part 2 ==========
========== Part Making - Part 3 ==========
Products Used:
This video contains affiliate links for which I may receive compensation.
========== Engine Cover Material ==========
2018 MUSTANG GT 5.0 ENGINE COVER (JR3E-6A949-AG) - www.ebay.com/sch/i.html?_from=R40&_trksid=p4432023.m570.l1313&_nkw=JR3E-6A949-AG&_sacat=0
Supercharged Engine Coil Covers Pair - www.ebay.com/sch/i.html?_from=R40&_trksid=p2334524.m570.l1313&_nkw=superchargered+Engine+Coil+covers+Mustang+GT&_sacat=0&_odkw=JR3E-6A949-AG&_osacat=0
========== Disposable Material ==========
50-piece Sanding Discs Set - amzn.to/3It0POi
Body Filler - amzn.to/49ZzSNN
Body Filler Spreaders - amzn.to/4a1B0R0
Glass Short Strand Reinforced Fiberglass Filler - amzn.to/3vHhGZW
Hot Glue Sticks - amzn.to/427ziub
Meguiar's Ultimate Compound - amzn.to/3Sn29qW
Nitrile Gloves - amzn.to/3lABI38
Plastic Spreaders - amzn.to/3K5JOuS
Rust-Oleum Primer - amzn.to/47zxNWE
Sanding Drum Set - amzn.to/3EcSYSp
Sandpaper 60 to 5000 Grit - amzn.to/3u3M8g7
Scotch Contractor Grade Masking Tape - amzn.to/3YQr6eM
Spray Foam - amzn.to/3vCij74
Wood Sticks - www.walmart.com/ip/Go-Create-Super-Jumbo-Craft-Sticks-45-Pack-Extra-Long-Wood-Craft-Sticks/47426780
========== Misc Products ==========
Glue Gun - amzn.to/3XOqXrm
Multi Angle Ruler - amzn.to/48SdnsM
Trim Removal Tool Set - amzn.to/3hRQA8j
Tools:
10mm Socket
Applicator Pad
Body Filler Spreaders
Glass Reinforced Filler
Glue Gun
Isopropyl Alcohol 91% (IPA)
Jig Saw
Magnet Pen
Microfiber Cloth
Mixing Board
Multi Angle Ruler
Oscillating Tool
Painter's Tape
Rotary Power Tool
Safety Glasses
Sander
Sandpaper (80-400 Grit)
Shop Towels
Trim Removal Tool Set
Utility Knife
#S550 #EngineCover
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