1KZ-TE Injection Pump Timing | Step By Step Tutorial | No Specialty Tools Required (4K)

Рет қаралды 144,944

Күн бұрын

In this video I show you how to time your injection pump to your engine.
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0:00 Start
0:45 The tools you DON'T need
1:08 The timing marks
2:50 Clocking the pump
4:30 Diagnosig timing issues
6:00 Putting your car in diagnostic mode

Пікірлер: 109

@thuannguyen9145 3 ай бұрын

Hi mate and all who commented, I have watched most of your videos, they are really helpful. Thanks. I need help with my vehicle situation. Mine is a 2000 Toyota Landcruiser Prado 3L KZ-te Turbo Diesel engine. I regularly service my Prado no sign of failure when driving until it mysteriously speed away from me recently. After the event, I have discovered my Prado have excessive diesel in the oil sump which I believe caused the ‘Run Away Diesel’. After experiencing the out of control motor vehicle, my mechanic friend suggests injectors need replacing. I took his advice and replaced 4x remanufactured Injectors with new genuine Denso Nozzles and all relevant washers. While at it, I serviced the Electric Control Valve and Return Fuel Line, drainned the contaminated oil, New Oil Filter, put fresh oil in. After test driving over the past days all is working fine, but the sump is full of diesel again. 95 Series, the injectors are external which clearly visible to the left of alloy head, no sign of leakage from injectors nor injector pump and all the fuel lines etc… that I could see. At present it is running fine not overheating, no coolant in oil nor does it blow any black or white smoke at all, no loss of engine performance, the exhaust fume have a slight smell but no sign of leakage or sign of bad rings. I have not test for run away yet as I think I would happen again. I got the injectors from a reputable Diesel Pump and Injectors Specialists who tested my old sets and said they are working ok which I am concerned about my Prado. I don’t know any other way how excessive diesel could get into mix with engine oil. Can someone shed light on my vehicle issue. Thanks in advance. Thuan

@dingeldiy 2 ай бұрын

Try posting on the 1kzte owners facebook page, you'll have better luck there. My guess is either bad piston rings or a crack in the head near your injector. Both problems would also increase your crankcase pressure so test to see if that is too high. You could be burning oil due to a failed turbo or head gasket/cracked head. Your fuel pump may also be over fueling the injector (if that's even a thing). Hope this helps. I'd start by checking the turbo and fuel pump before pulling off the head

@thuannguyen9145 2 ай бұрын

Thanks very much for responding, yeah I got a reply fb 4wd group a couple days later. A gentlement said possible caused is injector pump leaks fuel at timing case and end up in the oil sump. I pulled my pump out wasn't easy due to never been off since new 2000. Got new geniune denso seal fitted at the front shaft and an new O ring by the pro at the shop. Put everything back together with fresh oil, I am just keeping an eye on the oil level and see it all goes. Cheers

@thuannguyen9145 Ай бұрын

Just a quick note, the problem 'diesel leaks into oil sump' has been resolved. Yes new shaft seal has done it. Have been eying the oil level over past many weeks, all ok back normal. Relieved.

@emiliosunshinewindows2142 3 жыл бұрын

Awesome cheers bud

@dingeldiy 3 жыл бұрын

Glad you liked it!

@OTPOTPOTP 3 жыл бұрын

Hey mate best 1kz vids i have found on you tube. Any chance your going to do one on diagnosing your injectors via a cheap scan tool and changing injectors?

@dingeldiy 3 жыл бұрын

I had my injectors rebuilt by MTQ Engineering for $70 each. I wont be doing any diagnosis videos on them but I can make a video about how to remove and replace them if you like?

@OTPOTPOTP 3 жыл бұрын

@@dingeldiy remove and replace vid would be awesome. Yea i thought about it after im not sure if you can use a scan tool to diagnose them anyway just thinking about it. My stupidity.

@vsdetailing Жыл бұрын

Great video mate! Im working on my kzj95 1kzte. Do i need to clock it on tdc before adjusting the pump?

@dingeldiy 8 ай бұрын

No it doesn't have to be at TDC

@benanza9 2 жыл бұрын

Am having a big problem with injector pump timing. Thanks for this

@dingeldiy 2 жыл бұрын

Glad to help

@whatahorotamiana1654 2 жыл бұрын

Hey man I have a 2001 hilux 3.0 td. 1Kzte. when I've started my truck first thing in the morning it idles fine for the first 5 minutes or so and then after 5mins it starts to surge. Has real small surges at like sometimes 1 second intervals or sometimes 5 second intervals. I have done the injectors already haven't done the fuel filter yet. it isn't using oil or water and havent had any overheating problems. Just wondering if you've come across this problem before?

@dingeldiy 2 жыл бұрын

I haven't personally come across this problem. Check the 1kzte owners facebook page. you'll get your answer there. sounds to me like a leak in the intake system or air in the fuel

@1samwhich 2 жыл бұрын

Thanks for the video. This got me over the line recently after having to swap injector pumps over from my cooked 1KZ to a new refurb'd one. However, I am not entirely convinced on the point of lining the metal ledge with the line on the ear of the pump. I'm wondering if thats just a general starting location but still needs to be fine tuned from there? My 95 series Prado 1kz-te motor seems to be idling a bit rough after following these instructions and blowing a decent puff of smoke on start up which it never used to do (this could just be thenew engine too). Also the engine feels a bit "laboured" and "sluggish" when driving een compared to my old cooked motor with the cracked head! I'm wondering if the pump does need to be fine tuned using those tools you bought like what was described in that YT video where the bloke tunes the 1HZ pump? (I presume thats the same one you watched). Other schools of thought are that you set it to that line as you described and the ECU automatically adjusts the timing based on various sensors around the engine reporting back to it. Any further thoughts on this? Cheers, Sam

@dingeldiy 2 жыл бұрын

Best take it to an expert diesel mechanic, this advice is what worked for me and im only relaying all of the information I wound online while trying to rebuild my first ever engine

@1samwhich 2 жыл бұрын

@@dingeldiy yeah fair enough. I've since discussed this with others around the interweb and theirs definitely some more finer tuning to be done with clocking the pump tiny bit one way or another (usually advancing). One bloke in particular found 2mm advanced (from the marker ledge thing) worked wonders for his engine but I'm sure this varies slightly). Cheers for getting back to me 😎👍

@diydeseil4x4cotter12 24 күн бұрын

I’m in exactly the same position after rebuild . Did you eventually get it as smooth as originally . What was the final outcome mate

@lachiehazlett6363 2 жыл бұрын

Hey Mate, great video thank you for posting. I am currently having a problem with my 98 Surf with a 1kzte. I recently replaced the timing belt and afterwards it started up and ran fine just as it always had. Drove it about 8ks down the road then it just derated and wouldn’t go over 1200rpm. It now won’t start. I have tried replacing engine ECU to rule that out but it hasn’t helped. I am now thinking the pump. Ever heard of this? Cheers

@dingeldiy 2 жыл бұрын

I haven't heard of this. Have some fresh eyes check over your work with the timing belt. if it's all good start diagnosing your fuel pump and its timing. would be a massive coincidence that it started playing up due to other reasons just after you've done a timing belt.

@yousifyousif5435 Жыл бұрын

End up figuring it out bro have the same problem

@ecoelparaiso 6 ай бұрын

Hola. ¿Para cambiar el retén del eje mayor hay que desarmar la bomba o cambiar sin desarmar? Muchas gracias Hello. To change the main shaft seal do I have to disassemble the pump or change without disassembling? Thank you so much

@dingeldiy 5 ай бұрын

you should be able to replace it by taking off the plastic timing belt cover, timing belt and injection pump timing belt gear. Leave the metal timing case cover alone and you should have access to the seal.

@johnelliot5387 2 жыл бұрын

Great video mate nice and clear, we have been trouble shooting a 1KZ no fuel to the injectors, its getting a signal from the ecu to the spill valve but still no go, we are thinking its a dud spill valve or maybe the spill valve relay which we can not find, its a 1994 surf do you know where the relay is located ? or have any idea what the problem might be.

@dingeldiy 2 жыл бұрын

Seems like you're all over it! Im not sure where the relay would be located. Just check the usual spots. Have you had the fuel pump taken out at all?

@johnelliot5387 2 жыл бұрын

@@dingeldiy yeah it did have to come out once to do a gasket but has been running fine for some time, just cant find the bloody relay been under the dash and left of the foot well where it is supposed to be but only found 5 pin relays and it's supposed to be a 4 pin relay, a bit stumped!

@zachturner8624 2 жыл бұрын

Hey mate im having the same problem, did you end up finding what was wrong?

@adeelahmed1319 2 жыл бұрын

@@zachturner8624 what's your symptoms Zach?

@AltF-hl2tl Жыл бұрын

Hey buddy, try getting an air compressor and blowing in the fuel tank, make sure you have the primer pump disconnected, once you get fuel from tank plug that hose back in once primer is full and spilling diesel hood that hose back up for the pump! I've had a similar issue and it was stupid enough it just wouldn't pickup fuel! After this step I have fuel all the time!

@trinielli 9 ай бұрын

Hello from Trinidad. You videos are very informative. I am wondering if you can help with a problem I am having. I have a j95 prado with a 1kz-te. It always starts right up no problem,however sometimes i get a loss of power sometimes no power at all the the motor would make a weird knocking cooing sound. I have cleaned the tank replaced the filter and primer pump i added a lift pump i had the injection pump serviced i am going to do the injectors on Monday will let you know but if you or anyone knows of a fix and definitive cause i would truly appreciate it. Thank you

@dingeldiy 9 ай бұрын

it could be timing or a fault with the injector pump. Did the problems start suddenly or gradually build up over time?

@matui6983 Жыл бұрын

Main reason the standard VE timing tooks arnt needed on a 1KZ-TE pump is because they dont have a bolt in the head plug located on back of the injector pump. Also take a zero offset ring spanner and bend to 90 degrees to get to the back bolt of the mounting flange. Dont remove rear support from the pump just remove the 2 bolts from the block.

@dingeldiy Жыл бұрын

Awesome stuff! Thanks for the helpful info, I didn't even know that 😀

@Ful-OGold Жыл бұрын

So you don’t need a diagnostic tool to find out what’s throwing a code? Just bridge some pins and read the flashing light? That’s awesome! So how did you fix the timing problem ? Did you have to go back in and readjust it slightly ?

@dingeldiy Жыл бұрын

That's it! I fixed my issues by clocking the pump so that it lined up with the alignment marks as shown on the video

@jdmgm6765 3 жыл бұрын

in the 3.0 1kz I think their are 2 types of fuel pump electronic and mechanical. what are the difference which one is better

@dingeldiy 3 жыл бұрын

depends who you ask really. The more "mechanical" pump means you can do the correction mod for cheap gains. Where as the more "electric" pump is newer, more modern and tuneable. Plus its fly by wire meaning you can use a throttle controller too.

@shazealali1384 2 жыл бұрын

@@dingeldiy how can you tune the electronic pump you showed in the video I have a 1998 Toyota surf 1kz electronic pump any idea how I tune it has cable then goes some where then turns into fly by wire

@kotasonamtenzin Жыл бұрын

My 1hz injector pump was rebuilt. I aligned the factory timing marks on the pump and the timing gear case. The engine idles rough. Do I need a dial indicator to time the pump considering the fact that it was rebuilt with new head and rotor

@dingeldiy Жыл бұрын

I think so, that's a different motor to this one so not too sure

@shawncordina3023 2 жыл бұрын

Hi i tried the resistor mode on my prado kzj 95 and there was now difference i have problem i dont have power its really slow any idea on what can it be cos i tried mant things

@dingeldiy 2 жыл бұрын

If there is no difference revert to stock Issues for low power can be many things Start with a compression check If all good check for boost leaks and that the intake is not blocked After that check your fuel system. Change fuel filter and service injectors. If you still have problems after that the problem will most likely lie with the fuel pump

@billjensen5519 Жыл бұрын

Noticed you have 2 different injector pumps there. Dont suppose you know if they interchange since both 1kzte pumps just different plugs ?

@dingeldiy 8 ай бұрын

I don't know but I suspect its not worth the effort? what benefit would the conversion get you?

@bingowhoisthisguy4574 2 жыл бұрын

what does clock the pump mean, ive got sore knuckles from clocking mine?

@dingeldiy 2 жыл бұрын

Lol

@NBHAuto 2 жыл бұрын

Hi can please show from side view the marking suppose to be at? Cuz i got land cruiser 3.0 check engine light will pop up when rev and power loss when check engine light on, engine will knocking, Check the mark is higher from the mark at timing case. Ive re-time the injection pump as you showed. After re-time pump, when speeding no check engine light, but when cruising rpm1800-2000 check engine light will pop up again, and power loss. Can help?

@NBHAuto 2 жыл бұрын

Also after timed the pump as you showed, engine long crank before start

@dingeldiy 2 жыл бұрын

first check your timing belt is installed correctly. if the belt is ok, alter the timing of the pump as ive described in this video. change it bit by bit. test drive the car until it runs smooth.

@NBHAuto 2 жыл бұрын

@@dingeldiy really appreciate your reply 🤝 ive alter the time bit by bit. More it near to the mark engine will long crank before start. I suspecting theres an issue at the pump itself, would it be the pump?

@benchap6125 3 жыл бұрын

Hey man can you help me ? My 2.4 idles and starts fine but won't rev past 2k

@dingeldiy 3 жыл бұрын

could be heaps of things check this link and start with the easiest and cheapest option til its fixed www.yotatech.com/forums/f116/engine-wont-rev-past-2000rpm-150993/

@shehanjayathilake1604 2 жыл бұрын

Hey mate… I have replaced the pump and the engine is a bit tight to turn. Any tips?

@dilbert9120 2 жыл бұрын

Also just having this same issue,iv just changed my pump,now slower than normal to turn over. Thanks for the video,very helpful. Anyone any ideas why it's slower to turn over? Also,do I need to bleed injector lines after install? Still can't get it to start. So far...changed relays, including spill relay, located in cabin passenger side behind glove box, taken out and tested injectors, new glow plugs and still nothing. Anyone help ? Thanks

@dingeldiy 2 жыл бұрын

kzfaq.info/get/bejne/iJyBiLKnzN-qpWQ.html watch this video i made, you may find your answers here

@user-md2hp5rs4i Ай бұрын

Can your assist me with timings on zd30 fitted td27 manual pump but struggling to start

@dingeldiy Ай бұрын

Not really sorry! I've only got experience with the 1KZ

@nasonmarua3868 2 ай бұрын

I have a cold hard start with my toyota land cruiser 78 series,please help me?

@dingeldiy Ай бұрын

have you checked the condition of the glow plugs?

@mototirion6601 2 жыл бұрын

Hey mate, same instructions for a 2lte pump?

@dingeldiy 2 жыл бұрын

can't say! never worked on that motor

@FishingAboutUCChau 8 ай бұрын

Hi my prado 1kz-te just crank won’t start, can you help me thank

@dingeldiy 8 ай бұрын

Sorry to hear! What other details can you share?

@shahzedkhan-xk6gb 2 ай бұрын

i have 1kz prado electric fuel pump desiel engine so the consumption very high 1 lter per 4.5 km only .Any solution please

@dingeldiy Ай бұрын

Are your egt's high? sounds like the spill control valve needs replacing or adjusting. How many Km's on the pump/engine?

@user-ez4lu2us7k 5 ай бұрын

Регулируется ли на этом тнвд клапан spv?

@dingeldiy 5 ай бұрын

on the old pump yes, on the new pum no

@mecocastro2872 6 ай бұрын

Quero saber do fuzivel que alimenta a correte electrical na bomba injectora on & off

@mecocastro2872 6 ай бұрын

Toyota1kz prado

@dingeldiy 5 ай бұрын

sorry i know nothing about the fuse, i wish i could be more helpful 😑

@JakDac 3 жыл бұрын

Near Brisbane ?

@dingeldiy 3 жыл бұрын

Melbourne!

@Giftjerfas-if6vc Жыл бұрын

sir I have a question is there no timing gear

@dingeldiy Жыл бұрын

There is a timing gear and timing pulley attached to this pump. You can see how that works here kzfaq.info/get/bejne/iJyBiLKnzN-qpWQ.html

@luckychoolwe4 26 күн бұрын

Hey guys I’ve been having trouble with my 1kz pump The underneath brown socket what color are the cables mine are messed up being trying to figure them out they’ve just been burning my ecu 😭🤦🏽

@dingeldiy 15 күн бұрын

black+red and the other is brown

@danielohikwai6760 2 жыл бұрын

I changed the seal in my diesel pump and the flap is now sticking and revving high

@dingeldiy Жыл бұрын

Might be a good idea to take it to a professional. The pumps shouldn't be pulled apart unless you really really know what you're doing!

@jekopeveikoso5208 Жыл бұрын

Cab you show me 2l pump adjustment

@dingeldiy Жыл бұрын

Sorry I don't have access to a 2l

@kapeshilikumbi2133 Жыл бұрын

please please may I get OBD2 I want one to buy.

@dingeldiy Жыл бұрын

Sure

@konighansen9062 Жыл бұрын

dont get it.. how do you adjust it?,

@dingeldiy Жыл бұрын

The pump "ears"/mounting tabs have slotted holes so that you can loosen the nuts and rotate the pump the same way you would do with a distributor on a petrol engine.

@VikyZing 3 ай бұрын

Je souhaite avoir la vidéo en français. Merci !

@dingeldiy 2 ай бұрын

je ne sais pas parler français

@user-gf7mp1mo8g 11 ай бұрын

Fuel linning please

@dingeldiy 8 ай бұрын

Can you be more specific?

@ianburger1711 Жыл бұрын

2.39 mm for the KZ-TE mark on the pump

@dingeldiy Жыл бұрын

can you elaborate, not sure what you mean and I'm😅 still learning myself!

@ianburger1711 Жыл бұрын

@@dingeldiy If you replace the plug on the hydraulic head with a 2L2 plug so that you can insert a timing gauge, rotate the pump clock wise with a coupling the lift must be 2.39 mm

@thomaskulpa8285 3 жыл бұрын

I seen this type of blinking codes on Volvo. Only few codes but better than nothing. I worked on BMW e90 recently ...List of error codes run in few hundreds. I sold that car ...and does not want modern cars any more. I will run old diesel til i figure out witch electric car is cheap and reliable to move forward.

@dingeldiy 3 жыл бұрын

Good plan! Im all for simplicity and older cars myself!

@nokalamaduna2709 3 жыл бұрын

I was also old school guy just like you but I started learning the new cars and man, I would say if you equip yourself with knowledge of modern engine PCM and also get yourself a good scan tool which must be bi-directional communication, not even an expensive one you will be good. New technology gives you more miles per gallon and troubleshooting is easier than mechanical stuff. Cheers from Sout Africa.

@user-ul1lv5lf1p 8 ай бұрын

Am repair 1kz now I have problem of start

@dingeldiy 8 ай бұрын

What are the symptoms? Start by troubleshooting. Find out things that are correct and then by process of elimination you should be able to find out the problem