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👇🏼TOOLS, ACCESSORIES & RUST PROOFING PRODUCTS BELOW 👇🏼
The floor pans on Our 1972 Chevy Nova are in rough shape and we need to repair and/or replace them. In this DIY job we tackle everything from a to z: cutting, welding, fitting, rust removal, and everything in between. This job requires skill, time and effort I truly believe anybody can do this! Because here is the kicker this is my first time doing this! But having never done this we are going to make a LOT of mistakes... don't worry we are here to share them with you so you don't make them as well. Here is "How to repair and replace your floor pans" tips, tricks, techniques and tools.
👇🏼TOOLS & ACCESSORIES ON AMAZON👇🏼
DeWalt Angle Grinder - amzn.to/3OnjQUK
DeWalt Reciprocator saw - amzn.to/3HByfsQ
Bosch Corded Grinder - amzn.to/48YzsGU
Center punch kit - amzn.to/47WARfJ
Blair Spot weld cutter kit - amzn.to/48TpFS8
Chisel bit kit - amzn.to/3ub79pq
Air Hammer - amzn.to/47ZLkXE
Air Belt Sander - amzn.to/49e74QI
Sanding belts 1/2x18 - amzn.to/4bdrtXR
Angle Air Die Grinder - amzn.to/4bjAHC6
Stripping Disc 2” - amzn.to/480Dahz
Stripping Disc 3” - amzn.to/3SD04HG
Thin Cutt Off Discs 4 1/2 “- amzn.to/3HGBFdJ
Drill wire brush set - amzn.to/3UpvSRH
Compressor 6.3 Gallon - amzn.to/3UnwOWv
Butt Welding Clamps - amzn.to/49dr59T
SCT (Surface conditioning tool) paint stripper tool - amzn.to/3UjBZGP
C-Clamps - amzn.to/3SBeM1L
Copper Sheets 6x6 - amzn.to/4bdP3nk
Tooliom 200M MIG Welder 3 in 1 - amzn.to/48RHaCx
Tooliom Welding wire 10lbs spool - amzn.to/4833wzS
👇🏼 RUST PROOFING PRODUCTS ON AMAZON👇🏼
Ospho - amzn.to/3HBvS9q
Scotch Brite Pad - amzn.to/3w3pIMD
Eastwood Pre-Painting Prep - amzn.to/47UsOjl
Epoxy Primer - amzn.to/49enatk
Eastwood Chassis Black - amzn.to/3Ujn4fO
Eastwood Internal Frame Coating - amzn.to/49axpyY
Full Face Mask with Filter - amzn.to/3SCYVQn
Face Mask Filters - amzn.to/4bjEtuX
Weld-Through Primer: tinyurl.com/4keskbmh
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00:00 Episode Preview Floor Pan Repair and Replacement
01:06 Plan
02:24 Tools, equipment and materials
03:19 Spot Welding Vs. Butt Welding
04:16 Removed fuel and brake lines
04:25 Removing seat belt bolts
04:48 Removing doors on a car
05:02 Cutting original floor pans out
06:30 How to remove spot welds (center punch vs. drilling out)
08:50 Separating Metal Panels
10:00 Removing spot welds
12:29 Cleaning up spot welds
14:15 Cutting floor pan with original template
15:42 Use of Butt Welding Clamps
16:16 Treating Rusty Metal
21:35 Prep metal for painting with Lacquer thinner
22:28 Wax and Grease Remover before Paint
23:05 Weld through primer (which one to use)
23:24 Analyzing melting point and boiling point
24:30 Where to use copper weld through primer
25:15 Prepping your floor pans for installation
26:28 Spot welding floor pan
28:40 Compressor comparison (noise, capacity, efficiency)
30:00 Welding floor pan
31:05 Wife helping with cutting the floor pan
32:25 Rust proofing, applying ospho, Epoxy primer
34:50 Wife using air hammer
35:45 Epoxy primer spray paint (usage, benefits)
37:49 Full face mask required
39:31 Eastwood Chassis Black (usage, benefits)
41:50 5 Tips for Welding Floor Pans
42:05 Tip #1 Understanding the integrity of the metal
43:15 Tip #2 Tight fitment is key
43:27 Tip #3 Filling large gaps
44:12 Tip #4 Heat is Key in Welds
45:06 Tip #5 Have a Decent Welder (Toolium 3 in 1 welder)
47:28 Resource: Carthage Classic Cars
47:54 Eastwood internal frame coating
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Disclaimer:
Videos produced by SUBDIVISION AUTO are provided for informational and entertainment purposes only. All material provided within this website is for informational, educational, & entertainment purposes only. Some of these projects, materials, and techniques may not be appropriate for all ages or skill levels. The DIY instructions used here are used to simply breakdown projects to their simplest steps. Please use a clear mind and use all safety precautions while following the tutorials provided by this site. SUBDIVISION AUTO does not make any claims of the safety of the projects, techniques, or resources listed on this site and will not take responsibility of what you do with the information provided by this site. Viewers must be aware by doing projects on their homes they are doing it at their own risk and SUBDIVISION AUTO cannot be held liable if they cause any damage to their cars.
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