DIY Turbo Manifold TIG Welding

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Throttle Stop Garage

Throttle Stop Garage

3 жыл бұрын

In this episode we get the runners welded up and finish the welding. Piecing it together took me three weeks of stolen minutes to get it done...why? Because this isn't Hollywood and projects take a long time when your weeks and weekends are full!
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www.thingiverse.com/thing:486...

Пікірлер: 309
@jimsiggy
@jimsiggy 3 жыл бұрын
You should be proud of yourself; this is a very ambitious task you've undertaken, and I think you are doing a great job.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Cheers!
@ComteSt.Germain
@ComteSt.Germain 2 жыл бұрын
I absolutely love this attitude and mindset in your statement, "This is my own adventure, I just invite you in to watch". I think more people in general, and especially on any social media would really benefit from having this attitude and mindset. If you (people in general) just do what they love and "invite [others] in to watch", then the people will either show up or they won't, no skin off your back because you still did what you loved. BTW, I am enjoying watching your adventure, thanks for inviting me in to see it.
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Thanks - I'm just trying to share the journey. Not here to be someone I'm not.
@marcjordan29
@marcjordan29 3 жыл бұрын
Awesome... I follow a bunch of channels over a wide range of things and you are one of my favorites... Its hard to beat the tally ho project 😜
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks 👍
@grizzlybuhr4895
@grizzlybuhr4895 3 жыл бұрын
Throttle Stop Garage - "We're not concerned with getting anything done" The work you do it great, and thoroughly enjoy the content
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks - appreciated. I know I frustrate viewers with how slow this build is going and I'd like to work on it more, but time is so tight right now.
@grizzlybuhr4895
@grizzlybuhr4895 3 жыл бұрын
@@ThrottleStopGarage It's your build, work at your pace as time dictates, I'm just glad I get to enjoy the ride.
@jackrodgersjr
@jackrodgersjr 2 жыл бұрын
I've designed FileMaker Pro databases for 30+ years and spent countless hours doing similar fix and repair and touchups. They were so annoying at times. I've often thought that I should do something that had a finality and I couldn't go back and update. After watching this video, I've changed my mind. I see that no matter what you do, if you seek perfection it will be agonizing. I've pushed objects about on the layout pixel by pixel and changed colors by 10, etc. And rewriting scripts so the layout wouldn't flash and would open to the exact point on my screen... Trying to open a window in an exact screen placement is quite similar to the work you did, just not as sweaty. Now I can return to my work in peace knowing that no matter what I do I would end up with frustrations and stress trying to achieve what I want. Thanks. You have my respect for your craftsmanship.
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Thanks Jack - it's not for everyone that's for sure. At times I have to walk away and get some perspective.
@Meyersmanx1
@Meyersmanx1 2 жыл бұрын
One of the best, I love your approach to building!
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Thank you very much!
@peterjohansson7235
@peterjohansson7235 3 жыл бұрын
Thats a beautiful piece. I'm so glad you're filming this.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks - happy it's done.
@keithjurena9319
@keithjurena9319 2 жыл бұрын
Very good detail. I'm doing a similar project. Diesel engine so 304 instead of 321. Same diameter and schedule 10S too. But this is for low speed, 4000 RPM and being a V8, space is a premium so going log style. Individual port flanges, plasma cut from bar stock. Zero root gap too, tacks can be done without purge or sugaring. I only had to cut 17mm sections which I did with a pipe cutter. Purge root pass, then fill with water to fill/cap. Yes, welding pipe full of water is possible with stainless. Greatly reduces warpage. These are for twin, light turbochargers for quick spool. All the number crunching shows 10 PSI boost at 1400 RPM and drive pressure ratio under 1.4 maximum. I am playing with Garrett VNTs so there is a lot of tuning possible with the vane position controller (RPM, TPS and MAP). TPS and RPM dictate % load or torque, this infers injection quantity which then does a 3D lookup for required MAP. I want a clear exhaust gas, no coal rolling but doing this with purely mechanical injection requires turbos with fast response, only VNT will work. Only looking for 235 Hp.
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
I've never tried welding pipe full of water. I do turn the purge on for tacking - not needed, but not hurting and I've got to pay the argon bill either way. So I'm not bothered by it.
@declanburke4146
@declanburke4146 2 жыл бұрын
Fantastic viewing Craig, I love watching your learning journey… apply new techniques, gain experience, take a day off, come back, try new things…. it’s all about those incremental improvements! 👍
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Cheers! There was some fun learning in this one for sure.
@garrymcdonald7994
@garrymcdonald7994 3 жыл бұрын
One of the best channels out there. Love your attitude and you do beautiful work to boot.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks 👍
@MJPilote
@MJPilote 3 жыл бұрын
Oh man it turned out amazing! Have once had to stick weld the last section in the middle of collector for the last runner to get it welded. Super editing on the many days and hours for make this video! Thanks for sharing it with us!
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks - almost a month of footage (over 100 files) for this episode!
@kentmckean6795
@kentmckean6795 3 жыл бұрын
A true artist. And the patience of Job.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks.
@skyfreakwi
@skyfreakwi 6 ай бұрын
Dude, that thing is freaking amazing! Good job... No f that freaking great job!!! I made a crappy log for my project and it's crap. Crappy crap! Your headed is a freaking work of art! Just wow...
@ThrottleStopGarage
@ThrottleStopGarage 6 ай бұрын
Thanks 😊 I sure hope it works as good as it looks.
@TheSlim93gt
@TheSlim93gt 3 жыл бұрын
Another great video! Thanks for giving us an opportunity to watch your project.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks for watching!
@joell439
@joell439 3 жыл бұрын
Most incredible header ever. Amazing work. Thanks for taking us along so we can experience at least 0.1% of the extraordinary effort required. Congratulations. 🎉
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Glad you enjoyed it!
@NathanNostaw
@NathanNostaw 3 жыл бұрын
That sure came out looking great. I love the final shape. A 5 cylinder makes for a cool layout.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks 👍
@Syscrush
@Syscrush 3 жыл бұрын
Wow. This is really beautiful work. The looks of this manifold make a great argument for I5 engines!
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thank you very much!
@s10issues84
@s10issues84 2 жыл бұрын
Very ambitious! I thought maybe that might be too ambitious but after seeing the final result, that is truly artwork, beautiful and worth all of the time! I have a lot of respect for you getting all you have done accomplished as long as you continue to enjoy it. Thank you for the content, I hope it pays off, I know that makes it even more work!
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Thank you very much! It will look great in the end...even though nobody will see it.
@garethmcgregor1621
@garethmcgregor1621 3 жыл бұрын
That turned out very nice. Loved the build, can't wait for the next one👍
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thank you! Cheers!
@chrisdragosh8034
@chrisdragosh8034 3 ай бұрын
A true craftsman in all endeavors! Look forward to more fab! Thanks for taking the time to film and explain caveats you've learned along your journey. Subscribed 😊
@ThrottleStopGarage
@ThrottleStopGarage 3 ай бұрын
Many thanks!
@TRDieselPerformance
@TRDieselPerformance 10 ай бұрын
this gotta be the most beautiful manifod i have ever seen and man i have seen a lot, congratulatiions on that perfect build
@ThrottleStopGarage
@ThrottleStopGarage 10 ай бұрын
Wow, thank you!
@peterwooldridge7285
@peterwooldridge7285 3 жыл бұрын
.....and thanks for allowing us to follow this adventure!!!!
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Cheers.
@cathrinebugge7955
@cathrinebugge7955 Жыл бұрын
That header setup looks incredible😊
@ThrottleStopGarage
@ThrottleStopGarage 11 ай бұрын
Thanks!
@begin1ngofend5
@begin1ngofend5 3 жыл бұрын
I agree with @jimsiggy great job, and if I may add a tip, when you let off thee pedal to stop your weld swirl the tungsten and let out of the pedal slow and you will get a cleaner less bumpy and pitted tie in, also I would suggest increasing your post flow and not moving the cup from where you stop to help cool the part and your tungsten, if your tungsten turns black when you stop welding you have inadequate post flow and accumulate oxides on the tungsten turning it black.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks - Great tip - I was feathering and figured out the swirl by the time I was done. I know I've seen others do it...it's mostly a matter of keeping focused/relaxed. I ran out of gas after the root and the next tank that I got I'm pretty sure was contaminated. I increased post flow and just couldn't get it to weld nicely. I also don't do this enough to just know that it was a gas problem. I reported it when I swapped out that tank and the next tank was completely different. Welded much better. I was a little gutted as it was too late and I should have taken that second tank back. My welding supplier did move me to the pro price schedule instead of the home welder price (saving me 35%) so that was nice.
@siem8160
@siem8160 3 жыл бұрын
Not just a manifold but a piece of art that I would love to see on my desk... with ceramic coating or titanium build. Wow!
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks!
@michaelmoore1403
@michaelmoore1403 3 жыл бұрын
Absolutely beautiful job!
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks - much appreciated.
@fordyootbling2189
@fordyootbling2189 3 жыл бұрын
. Maybe there is something to single-cylinder motors after all your trials and tribulations. A work of art - congratulations. A shining symmetrical success.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thank you very much!
@amirfathirad2965
@amirfathirad2965 3 жыл бұрын
they look amazing congrats on your achievements and thanks for sharing it nice job as always
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thank you! Cheers!
@MegaCountach
@MegaCountach 3 жыл бұрын
Very nice Throttle! Cheers, Doug
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thank you! Cheers!
@CTXSLPR
@CTXSLPR 3 жыл бұрын
Looks amazing! About to start welding up some V-blocks so I can compensate for the lack of a lathe to make threaded standoff spacers for mounting 98 Mercedes CL seats in a 64 Riviera. Been using the notebook idea for building stuff and its worked out great being able to reference back to what worked when it comes to making the other side.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Excellent!
@michaelevans7013
@michaelevans7013 2 жыл бұрын
Enjoyed that good looking piece. Busy with a few projects for me as well.
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Thanks - glad to hear you're getting a few projects done.
@anitagofradump8366
@anitagofradump8366 3 жыл бұрын
Good job looks great, I'd be proud of that outcome 👍
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thank you! Cheers!
@bohdanko90
@bohdanko90 6 ай бұрын
Awesome work Craig. I weld for a living and I still enjoy watching videos like these. No matter what I will still learn something new. We always have more to learn, no matter the experience level. I wanted to ask. Can you share some some info about those adjustable towers you have on the table that you use to hold up the runners? Looks like a cast iron pipe with a bolt in it. I really like the idea was hoping you would share some info on it. Cheers and keep up the great work.
@ThrottleStopGarage
@ThrottleStopGarage 6 ай бұрын
Thanks. Those are my clamps for the table. I just bought some welding clamps, cut the fixed end off, and welded on a bolt. It was a lot cheaper than getting the real ones. I cover these in the welding table fixtures video.
@xagvsx1521
@xagvsx1521 3 жыл бұрын
Awesome as always. Great work!!!
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks
@runitmj
@runitmj Жыл бұрын
Great Video! I wish I found this months ago. Thanks for sharing your process, Im building my first Stainless manifold and it has been quite the learning process and kick in the a$$ haha. I have learned the art of patience on this one.
@ThrottleStopGarage
@ThrottleStopGarage Жыл бұрын
Glad it was helpful!
@slicktop2jz855
@slicktop2jz855 3 жыл бұрын
Love your work mate. Using your cf intake vids to build my intake 🤫 mates doing the double walled lower cnc flange as we speak and Im currently on the chamber plug. Following your methods, all hunky dory so far 👍👍 Appreciate the guidance
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
That's awesome - happy that it's all working as planned.
@dougycarter9399
@dougycarter9399 3 жыл бұрын
To you Sir, I take my hat off to you, as a first-time subscriber to your Chanel this was simply the best video I have ever seen, "Why" because just like you, I too am not great at tig welding, but you sir have taken me to a greater level of confidence, so great of you to say, your not so good at this but you showed us how to be patient and to pressure, well-done sir, looking forward to your next video,
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
TIG welding is a really specific skill that takes time to develop and requires time to keep sharp. If you were welding every day - you'd be great at it and all the dimes would stack and everything would be Instagram worthy...being realistic about what you can achieve doing this infrequently is important to see.
@davidevans8826
@davidevans8826 3 жыл бұрын
It’s a masterpiece man !!! it’s excellent 👍👍👍good job 😎wow!!!
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thank you! Cheers!
@onepairofhands
@onepairofhands 3 жыл бұрын
epic effort - great result - hats off !!
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks a lot!
@insAneTunA
@insAneTunA 3 жыл бұрын
Well, that long cup did the trick :-) I think that it looks awesome. You are going to enjoy that manifold for years to come. Big thumbs up !
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
I had bought a swivel head torch and never needed to use it. Those goofy long cups came in very handy. None of it was easy! I sure hope it will last.
@insAneTunA
@insAneTunA 3 жыл бұрын
@@ThrottleStopGarage I think that you can be real proud at the result. Especially after all that hard work and tedious prepping :-)
@glencoad737
@glencoad737 3 жыл бұрын
Awesome job really looks great and very inspirational work.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thank you! Cheers!
@Airman..
@Airman.. 3 жыл бұрын
Congrats Nicely done
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks.
@PetesWorkshop
@PetesWorkshop 3 жыл бұрын
Looking good. Well done mate.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thank you! Cheers!
@mcilwain67
@mcilwain67 3 жыл бұрын
I am very impressed ! That would have taken me a month. Good job!
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks!
@boldorboy08
@boldorboy08 3 жыл бұрын
an amazing piece of fabrication. that is a piece of art.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks!
@themechanic6117
@themechanic6117 3 жыл бұрын
You should be proud of that. Looks great!
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks
@stevesloan6775
@stevesloan6775 Жыл бұрын
I'm repeating myself but art takes time.
@ThrottleStopGarage
@ThrottleStopGarage Жыл бұрын
It most certainly does.
@MonkeyFabGarage
@MonkeyFabGarage 2 жыл бұрын
Looking good
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Thanks 👍
@jameseaston1329
@jameseaston1329 2 жыл бұрын
Great videos man! U are a lot like my self. I've got one tip for you. I started using a sheet of aluminum on my welding bench and its made a huge difference when it comes to not getting grounding arcs. I didn't notice any in the video, but its bound to happen with a steel table. Keep up the great work.
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Thanks - great tip. The need for a decent ground when you're welding on a table with mill scale can't be under looked. I've had the arc problem in the past.
@daos3300
@daos3300 3 жыл бұрын
looks fabulous
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks!
@pdubowner
@pdubowner 10 ай бұрын
I want to see a video about that height adjustable welding table. 😍😍
@ThrottleStopGarage
@ThrottleStopGarage 10 ай бұрын
Cool - I'll see what I can put together over the winter. A little too hot right now.
@khanglenguyen9806
@khanglenguyen9806 Ай бұрын
what a work of art
@ThrottleStopGarage
@ThrottleStopGarage Ай бұрын
Thank you.
@heybabycometobutthead
@heybabycometobutthead 3 жыл бұрын
Nice project, came out well
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thank you! Cheers!
@Metal2Mesh
@Metal2Mesh 3 жыл бұрын
I think you are awesome. Can't say it enough, your videos are great.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
I appreciate that!
@AndyFromm
@AndyFromm 3 жыл бұрын
Beautiful
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thank you! Cheers!
@AndyPonting
@AndyPonting 2 жыл бұрын
Just realised in the second time of watching I never thanked you for the little mention 🙂! You did a great job. I'm going to be undertaking my first manifold in the next few days and will be uploading the results for the world to see on my channel. Won't be half as comprehensive, I'm a terrible KZfaqr 😂
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Always interested to see how it works out. LOL - we all do what we can. The old GoPro goes flying every now and again when I forget where it is.
@finlay230
@finlay230 3 жыл бұрын
Awsome work 👌🤘
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks ✌️
@jr3628
@jr3628 3 жыл бұрын
40C in the garage... damn... time for a mini split or something to keep it down (or up during the winter) to something that is reasonable. great work we all enjoy the journey.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
We were under that heat dome for a week...Arizona can keep their weather! It's either +30 or -30 ºC in this part of the country. I broke out the 36" barrel fan for when I'm not welding.
@stevesloan6775
@stevesloan6775 3 жыл бұрын
Thanks for the invite. Awesome uploads dude.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks.
@salloroc20
@salloroc20 2 жыл бұрын
i like your centering jig parts! i made some that are a bit different in shape, but perform very similarly.
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Cool, thanks!
@JoeSEED
@JoeSEED 3 жыл бұрын
Folding like a noodle is no problem, it's the unfolding that concerns me
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Especially under the dash...every time. "How did I get myself in this position? Will I have to call my wife to get me out?"
@georgeclarke1183
@georgeclarke1183 2 жыл бұрын
Great video hopefully my next project is finished to your very high standards
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
You can do it!
@mizuphiri3438
@mizuphiri3438 7 ай бұрын
Just say that polishing is satisfying 😂😂
@ThrottleStopGarage
@ThrottleStopGarage 7 ай бұрын
It sure can be.
@juanignaciocaino
@juanignaciocaino 2 жыл бұрын
Masterpiece!
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Thanks!
@romocolan
@romocolan 3 жыл бұрын
nice job!
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks
@rascuvalentin669
@rascuvalentin669 10 ай бұрын
This is difficult like that. The end has to be undone in way to have flexibility. But this is insane
@ThrottleStopGarage
@ThrottleStopGarage 10 ай бұрын
You bet - thanks.
@sshep7119
@sshep7119 3 жыл бұрын
Just a tip, if you are doing tight radius tube/pipe polishing with this type of polisher look for scalloped sanding belts.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Will do!
@ChuckThree
@ChuckThree 3 жыл бұрын
Intro ads still rolling but already hit the Like Button 👍
@JustinPaul1st
@JustinPaul1st 3 жыл бұрын
Here too👍👍👍
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Don't worry - someone will dislike it almost as soon as I post it. LOL.
@sebastienfrancois2879
@sebastienfrancois2879 Жыл бұрын
beautyfull job !!!
@ThrottleStopGarage
@ThrottleStopGarage Жыл бұрын
Thank you! Cheers!
@Mxyme
@Mxyme 3 жыл бұрын
Yeah, don’t be too rude about you. You have the professionalist (? I’m not a native engl speaker) intention, you know what good quality is. So it’s useful to learn some by you. And you have a funny manner to tell things 😁 plus I know that at the end it will look good anyway, as also working good. Thank you, you do great ⭐️
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Cheers - your English is fine!
@forthwithtx5852
@forthwithtx5852 3 жыл бұрын
You make it look easy! LOL! Gonna start TIG welding some stuff. Should know what I’m doing by 2036 or so.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
It's harder than it looks! Hats off to the pros that really make it look easy.
@tubakhatun3070
@tubakhatun3070 2 жыл бұрын
Nice
@bearded_borg
@bearded_borg 3 жыл бұрын
A little tip is to weld every joint directly. Like a clock. Say I start at 6 and stop at 9. After that start at 3 weld to 12. The continue to 9 to 12 and last but not least weld 6 to 3. Then you won't get the problems with the pipes to pull at any direction.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Great tip.
@stevesloan6775
@stevesloan6775 Жыл бұрын
wild DYI headers video
@ThrottleStopGarage
@ThrottleStopGarage Жыл бұрын
Thanks
@turbo_brian
@turbo_brian 2 жыл бұрын
With any turbo manifold I assume it's going to warp after a few thermal cycles. After you break in the engine and you've gotten a few thermal cycles in the thing you probably want to resurface that flange again.
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Only if it leaks - fingers crossed!
@vinshanestrickland4179
@vinshanestrickland4179 3 жыл бұрын
Be proud its not easy . Give you a tip tack it in 12 o'clock 6 o'clock 9 o'clock and keep rotating in that sequence tacking until its tacked all threw then run with it your 100 % correct trial and error 👍
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Cheers - that's a good simple trick.
@SHVideo6
@SHVideo6 2 жыл бұрын
good
@grimm_gen
@grimm_gen Жыл бұрын
This is awsome! I also wanna build a big turbo volvo engine and I wish I had the tools to build a manifold 😭
@ThrottleStopGarage
@ThrottleStopGarage Жыл бұрын
You can do it!
@ferrariguy8278
@ferrariguy8278 3 жыл бұрын
Beautiful. Entertaining and informative as always. I love the pride and time you take in your hobby work. This may be a question for later, but have you decided on your EFI computer? Will you continue with the DIY theme and get a DIY ECU? i.e. Megasquirt, Speeduino, or RusEFI Proteus?
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks and good question Paul. Given that I am running a drive by wire throttle body, I can't run MS or others - MAXX ECU is going to get the ECU business. While I've EFI swapped cars, I've never wired one from the ground up. I'm excited for that part of the project.
@ferrariguy8278
@ferrariguy8278 3 жыл бұрын
@@ThrottleStopGarage Just FYI RusEFI Proteus supports up to twin eTBs. Already demo-ed on a BMW V12 with two by-wire TBs. Either way looking forward to you getting there!
@SwedishCrack
@SwedishCrack 2 жыл бұрын
It's your car and your project. Dont listen to everyone who thinks they know everything on the internet!!
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Thanks - much appreciated.
@DinosRcModels
@DinosRcModels 3 жыл бұрын
Spectacular sanding tool. Do you have a link from which you can buy it? thank you
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
I'll release the video in a few weeks. I got it from Amazon - needs mods to work. www.amazon.ca/Mophorn-Professional-Burnishing-Finishing-Stainless/dp/B07J6G4W25/ref=asc_df_B07J6G4W25/?tag=googleshopc0c-20&linkCode=df0&hvadid=335074856084&hvpos=&hvnetw=g&hvrand=9675272520138543160&hvpone=&hvptwo=&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9001300&hvtargid=pla-600256401543&psc=1
@leithal4116
@leithal4116 2 жыл бұрын
For every weld I allow 2mm for shrinking with that wall thickness
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Great tip - wish I knew this before I welded up the manifold!
@ekim000
@ekim000 2 жыл бұрын
That thing is gorgeous. I'd hang it on my wall!
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Thanks - can't wait to get the car done so I can see how it worked.
@IYIENACE
@IYIENACE 3 жыл бұрын
Great job! A bit cathartic with the final welding I'm sure
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Yes it was!
@adamelwood7768
@adamelwood7768 3 жыл бұрын
Looks good! I'm curious for everything to do the job, start to finish, how many hours did this take? To make the back purge block, making the jig, everything, how many hours?
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
From start to finish - around 40 hours. Not including the time to print the header legos.
@vinshanestrickland4179
@vinshanestrickland4179 3 жыл бұрын
On the position try tig welding chrome molly in a 25.2 or any cert chassis lol I had to hang off my car lift upside down a bunch of times 🙃
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
No thanks! Every time I see a nicely welded chassis, I'm blown away by the skill. Only those who have attempted can understand the extreme skill involved.
@XBredrenX
@XBredrenX 2 жыл бұрын
Fantastic video. I'm a novice when it comes to welding. I have to ask though, where did you get the head-side manifold flange from? I plan to fab a manifold for my 5-cylinder this spring and that flange is perfect.
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Thanks Matthias, As noted on IG - I designed the flange and had it machined.
@vinshanestrickland4179
@vinshanestrickland4179 3 жыл бұрын
Came out outstanding what welder you using
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
It's a Miller Dynasty 200 DX...it's been a good machine.
@colonialroofingofnorthcaro441
@colonialroofingofnorthcaro441 5 ай бұрын
I learned this from another guy but thoriated tungsten, you can bend the end of the tungsten to get into those hard to reach places where you're trying to put a straight tungsten in an area that it just doesn't fit so good, just a tech tip you can try and not try it up to you
@ThrottleStopGarage
@ThrottleStopGarage 4 ай бұрын
I saw someone on another channel doing this not that long ago. I never knew!
@stevesloan6775
@stevesloan6775 Жыл бұрын
watching this in 2022 and my original comment still stands. you should of outsourced the facing of the exhaust to head mating, getting those two right is make or brake. Id of welded on tabs that were threaded to hold the exhaust manifold to the facing machine. That way you can face it at a whim if need be. those two mating surfaces are the most crucial. most heat, most pressure in one spot throughout the whole car. important.
@ThrottleStopGarage
@ThrottleStopGarage Жыл бұрын
It's not installed yet...while it didn't move much, I'll have it surfaced when I'm ready to bolt the engine together. I've still got to add the EGT bungs at some point.
@user-kj8ml9re4c
@user-kj8ml9re4c 4 ай бұрын
This is a great video! Looking to do the same. Where did you source the SS parts?
@ThrottleStopGarage
@ThrottleStopGarage 4 ай бұрын
Thanks - Ace Race Parts was the source for the 321 stainless parts.
@ODGColornChrome
@ODGColornChrome 3 жыл бұрын
Well done! It doesn't matter what anyone else thinks it is all for you. Just curious, how are you going to gasket that?
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
You bet. Standard Volvo Turbo Exhaust gaskets are a multi layer steel and composite gasket. The v-band does not need a gasket.
@mrb.5610
@mrb.5610 Жыл бұрын
Appreciate *all* the tips ! Any idea what your current settings were ? I'm mid fabrication of a similar manifold for a Lancia twin cam - just at the 'spotting' stage having gotvit into shape with equal length pipes - more luck than judgement ! I found a lathe invaluable for this - not sure if your plumbing pipes are the same on your side of the pond, but here in the UK, 40mm solvent weld waste pipe is a really goof fit into the pipes and makes an ideal 'joiner' to get everything into shape. I solvent welded a 'coupler' to the straight plastic spacers and trued them up on the lathe to keep everything square - then cut the stainless pipe to thr required length, again using the lathe to keep everything square. Downside with a lathe - especially working in a small garage workshop is that you don't grind inside anymore - you get a bit paranoid about grinding dust ! Amyway - should be finishingcrhe spoting up next week - then it's the main welding - after quite a big of practice to get my welding a bit better !!
@ThrottleStopGarage
@ThrottleStopGarage Жыл бұрын
I wish I had the space for a lathe! Amperage was 1 A per thou minus 10 %...around 100 A for this size pipe. I've got a foot pedal control, so I never know where I was welding exactly.
@mrb.5610
@mrb.5610 Жыл бұрын
@@ThrottleStopGarage Thanks for the reply ! If you ever get the chance to squeeze one in - a lathe is a must - but then you start to hanker after a mill, then maybe a tool and cutter grinder, then perhaps a ... .. .. Machine tools have a habit of breeding !
@ThrottleStopGarage
@ThrottleStopGarage Жыл бұрын
@@mrb.5610 Oh, I know...I have managed to stay out of trouble so far, but I also grew up in a fully equipped machine shop. In some ways, knowing what you could do is "worse". LOL.
@tombeasley1943
@tombeasley1943 3 жыл бұрын
Did you weigh the completed manifold? It looks terrific!
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
7.25 kg, the stock cast manifold is 6.35 kg
@curtisvonepp4335
@curtisvonepp4335 3 жыл бұрын
It would be agood idea to checkout welders that do this for a living and checkout there tube turning jig clamps like ball joint swivels rhat fit inside tubing and out side .👍
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
My offsets were just about zero on the manifold - two runners had a little. They're fully welded.
@ray5961
@ray5961 3 жыл бұрын
Do you mention any place where you source the tubing? Or do you have a link? Great job on the manifold!
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
Thanks Ray - I got the weld els and tube from Ace Race Parts.
@ray5961
@ray5961 3 жыл бұрын
@@ThrottleStopGarage Thanks! I just saw the name in one of the frames of the video also lol. I'll check them out. Great video series. I'm getting ready to do this same job for a 3RZ turbo and, like you, I don't TIG weld every day. So every bit of info and tips really helps a lot.
@ThrottleStopGarage
@ThrottleStopGarage 3 жыл бұрын
@@ray5961 they're pretty much the only supplier in the USA. Great to work with...last year they didn't have stock due to covid and I asked them to contact me when they had stock. Three months later they emailed me! Customer service is king. Don't let the KZfaq weld inspectors get you down.
@frankcon71
@frankcon71 Жыл бұрын
The flat bar that you use to weld the flange of the headers, is aluminum or metal? How tick is the plate? Very amazing work that you do, you'r a craftsman.
@ThrottleStopGarage
@ThrottleStopGarage 11 ай бұрын
It's aluminum and 1 inch thick. Thanks for watching.
@mikeford963
@mikeford963 2 жыл бұрын
If you want to stop craters in the ends of weld, run your tungsten up the side of the joint.
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
Thanks Mike - that's a good tip.
@mikeford963
@mikeford963 2 жыл бұрын
@@ThrottleStopGarage It's especially useful with TIG and MIg as that crater is often a hole through the end of the weld. And your comment about being comfortable is spot on.
@anidiotinaracingcar4874
@anidiotinaracingcar4874 2 жыл бұрын
Would you be able to actively cool the pipes (gently, with a box fan a meter or two away or something) to speed up the process? Or would that wreak havocs with the welds?
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
I was making the mistake of blowing compressed air on the parts to cool as I welded. They shrink like crazy. My sense of things is you just have to accept that welding a runner may take an hour or so to complete.
@anidiotinaracingcar4874
@anidiotinaracingcar4874 2 жыл бұрын
@@ThrottleStopGarage I said *gently*, though. Maybe there's a happy medium between nothing and blowing compressed air?
@ThrottleStopGarage
@ThrottleStopGarage 2 жыл бұрын
@@anidiotinaracingcar4874 Probably - but I've got time!
@dannyt2892
@dannyt2892 Жыл бұрын
It looks great but do u think that just fusion will hold up..a turbo builds a lot of pressure which could blow those welds?and the fact that your grinding them down..I don't know if I agree
@ThrottleStopGarage
@ThrottleStopGarage Жыл бұрын
Filler wire (347) was used and non of the joints were ground in the end. I have never built a turbo header before, but I'm confident this will be fine. If it's not - I'll do it again.
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