Electromagnetic Metalworking: Creation of a Sealed Structure via Shearing, Flanging, and Hemming

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Impulse Manufacturing Laboratory at Ohio State

Impulse Manufacturing Laboratory at Ohio State

Күн бұрын

This video illustrates the use of the electromagnetic metalworking method to conduct several common manufacturing operations. Strong electromagnetic forces are applied to aluminum sheet metal workpieces via a single-turn copper path actuator connected to a capacitor bank discharge source. Electrical energy is charged to several thousand volts in the capacitors, and then it is released through the coil over less than a millisecond, initiating electromagnetic repulsive forces that act on the workpiece. A single coil geometry is used to conduct a set of operations, including blank shearing, 90 degree edge flanging, and air-tight sealing hemming, demonstrating the versatility of the equipment. Combination of these methods produces a sealed container structure to showcase the real-world applicability of this technology.

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