Hacking an EV Battery From a £90,000 Car - DIY Vehicle to Grid

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Cory Mac - ØY Electrical

Cory Mac - ØY Electrical

18 күн бұрын

There's a crisis on the horizon, when all of the EV batteries being manufactured, reach the end of their usable date as an EV Battery, they're expensive, energy intensive, and complicated to recycle. But imagine if there was another way? Imagine if we could crack the code on these batteries, and connect up EV Batteries to the grid, or to power a house with stored renewable energy? Well, let's give it a go, how hard CAN it be?! Grab some popcorn, and sit tight. We're going to the future! 🤖
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Пікірлер: 843
@corymac
@corymac 16 күн бұрын
Notice this video doesn’t have any sponsors? Yup… I didn’t wanna sell out to rubbish sponsors, and a lot of the big players don’t want to be associated with such a niche and potentially dangerous topic. If you wanna help fund these projects ( we’ve got loads in the pipeline! ), then feel free to drop a donation as a gift in comments, or become a channel member and get perks too! ❤
@johumm455
@johumm455 15 күн бұрын
i don't mind watching a nordvpn shout out for grabbing the wire diagram in the US of A
@ReallyCreative
@ReallyCreative 15 күн бұрын
A really KZfaqr
@DozIT
@DozIT 15 күн бұрын
Have you considered Patreon? I think the cut is better!
@smartazz
@smartazz 14 күн бұрын
Search “topbms High voltage” They do a BMS that has 16s slave units (you can add as many as you like), so you can easily get up to 400v and the added bonus is it will talk to the solax. The only down side is the price, looking at about £750-£1000 for the full BMS kit. I do have one with 2 slave BMS units ;)
@christopherroberts22
@christopherroberts22 14 күн бұрын
Another irritating KZfaqr who thinks the word; 'SOMETHING' is spelled with a 'K' at the end !!! Grow up !!! There is no such word as "SOMETHINK" !!!!!!!!!!!!
@ktaragorn
@ktaragorn 14 күн бұрын
"Your comfort zone is a beautiful place, but nothings ever gonna grow there" would make a great t shirt
@corymac
@corymac 14 күн бұрын
😅👍🏼
@ptroinks
@ptroinks 7 күн бұрын
Yes! It's so true, and a wonderful way of putting it.
@DalasEVRepair
@DalasEVRepair 16 күн бұрын
I am sure we can make it work Cory! Let's work on it a bit together!🙌
@corymac
@corymac 16 күн бұрын
Absolutely we can! Thanks for your help so far, and I look forwards to the collab on part 2!
@showme360
@showme360 15 күн бұрын
@@corymac That should make things interesting!
@pumpkinhead456
@pumpkinhead456 15 күн бұрын
Dala helped me get my 55kwh Tesla battery going, a true gentleman!
@GreenEnergyGuyd
@GreenEnergyGuyd 14 күн бұрын
Yessss! Glad to see a real world demo of this in the UK. I'm about to get started on an install using Dala's Emulator too. Can get 77kWh kia ev6 battery for £2k, ipace 90kWh for £4k, kia 64kWh for £3k, tesla 55kWh lfp for £4k, tesla 77kWh NMC/NCA for £4k also.....its a whole new world of storage. This is what we should be promoting.
@GreenEnergyGuyd
@GreenEnergyGuyd 13 күн бұрын
@corymac over the last few years I've been discussing 2nd life EV battery utilisation with a specialist EV engineering firm locally to me. They have a relationship with JLR and have a warehouse of ipace batteries like these, plus original development batteries that have never been in cars etc. They developed plug and play external battery monitoring solutions for the OEMs in service and recycling scenarios and they know these batteries inside out. Do you fancy having a chat with them and I about how we offer these commercially for customers with suitable risk management etc?
@grubboy3514
@grubboy3514 11 күн бұрын
I love these quietly spoken electronics engineers, unassuming geniuses...
@bryandowdey1779
@bryandowdey1779 16 күн бұрын
One word is not enough to describe your determination to solve this puzzle! Tenacious, persevering, determined, resolute, purposeful, dogged, single-minded, tireless, indefatigable, patient, unflagging, untiring, insistent, importunate, unrelenting describe you better! Well done for not giving up. Hope someone who knows the intricacies of the particular program developed for the Jaguar car battery can divulge what you need to know. Good luck!
@corymac
@corymac 16 күн бұрын
Thanks Bryan! We’ve since cracked the code! I’ll tell you about it soon! 😁👍🏼👍🏼
@Umski
@Umski 15 күн бұрын
It’s refreshing to see a spark taking an active interest in the deep dive side of things, but importantly staying humble about the fundamental differences between electrics and electronics without implying that it’s the same thing to those that don’t know any better - well done and best of luck getting this to work 👍
@corymac
@corymac 15 күн бұрын
Thanks mate! I did a course in electronics, and have delved into some basics, I know enough to know, that I don’t know it!
@Umski
@Umski 14 күн бұрын
@@corymac fair play to you you - it's a diverse field - I am an EE but don't do it as my day job so there's swathes of stuff I find interesting but have little expertise in - everyday's a learning day as the saying goes! A bit like a GP attempting to do brain surgery by qualification and watching a few videos 😆 - I did an entire module on CAN but really despise software and coding, though I can scrape by if I really need to (e.g. using Arduino for Open Energy Monitor) - it's also a case of not re-inventing the wheel so you'll be breaking ground with this for the benefit of others by reverse engineering it 🙂
@davetay44
@davetay44 13 күн бұрын
@@corymac The more you learn, the more you realise how much you don't know
@dennis1143
@dennis1143 10 күн бұрын
Have you thought about the interlock loop? (The 2 little pins on the big orange connector) These 2 little pins need to be shorted to make EV-systems or the battery work. Its a safety feature, if a module breaks or the car is in a crash then those 2 little pins wont be shorted and disables all the high-voltage systems! Including the big contactors inside the battery!
@MistaTerps
@MistaTerps 16 күн бұрын
Are you certain you’re not plugged into the CAN’T port? 😂👊
@corymac
@corymac 16 күн бұрын
10/10 comment
@kdog3908
@kdog3908 16 күн бұрын
The spirit of Louis Rossman in action is a joy to behold, hack on! You crazy kids!
@metalhead2550
@metalhead2550 16 күн бұрын
The Rossmann would be proud!
@ForTheBirbs
@ForTheBirbs 15 күн бұрын
Yes indeed
@jefferyholcombe5189
@jefferyholcombe5189 11 күн бұрын
Louis Rossman is all about the right to repair and stopping the companies from locking you out of seeing the analytic's they are collecting from you without your permission with their rapist mentality!
@crzy11000
@crzy11000 10 күн бұрын
The spirit of Jehugarcia or Will Prowse they have been doing this for years. Jehu has been driving a 60's VW van on recycled tesla batteries for 11 years and DIY power walls for 6 yrs everyone should have one to recharge their EV with., Also watch Rich rebuilds for recycling EVs
@kdog3908
@kdog3908 10 күн бұрын
@@crzy11000 Thanks for the tip! I'll take a look.
@Mick526
@Mick526 15 күн бұрын
You probably know more about the Ipace than the average Jaguar tech after this video... can't wait for Pt 2.
@steveblobbyblobby2998
@steveblobbyblobby2998 16 күн бұрын
Cory..you're my kind of sparky. Love your approach to things, and the fact you're not afraid to experiment and learn new things. Top-man.
@corymac
@corymac 16 күн бұрын
Thanks, Steve!
@Ingineerix
@Ingineerix 16 күн бұрын
The BMS ECU will go to sleep because it's not seeing activity on the CAN bus. You'll need to record a log from the iPace and play it back through SavvyCAN in a loop. Then turn off the IDs one by one until you find the network management frame it's looking for to keep it awake. I don't have any experience with the iPace CAN, but I've done extensive reverse-engineering on Teslas systems, and this is how they work.
@corymac
@corymac 15 күн бұрын
That’s exactly what we’re doing in the video 😎👍🏼
@Ingineerix
@Ingineerix 15 күн бұрын
@@corymac Well, I missed the part where you explained this then, You seemed to spend a lot o f time trying to figure out why the BMS only spit out CAN for a short period on power up. I also never saw you isolate the CAN frame ID needed to keep the BMS awake (the network management frame).
@janholland2224
@janholland2224 15 күн бұрын
Wow Phil, Good to see you here on this side of the Atlantic.
@joeberginc7415
@joeberginc7415 13 күн бұрын
Most people will strip the battery and put the modules into 24v or 48v (as close as possible). Then just use standard solar electronics. What can you do in 400v form? Electrocute yourself? If your dog bites the 400v cable, it's brain will fry.
@Ingineerix
@Ingineerix 13 күн бұрын
@@joeberginc7415 400v is substantially more efficient. If you aren't qualified to handle 400v, you probably aren't qualified to open the battery in any event, and even a tiny 48v pack can still burn your house down! I have a fully intact Tesla Model S pack that I am using this exact way, and it works great and is safe. By keeping the pack in it's original envelope, ts also safely contained in case something goes wrong. Using the original BMS instead of some hacked in thing is also much safer.
@deti5574
@deti5574 15 күн бұрын
Best clip ever on this channel! Why? Because this is far beyond the usual small talk content and it shows what power we can unleash in so many ways. First a lot of brain power is needed, then lots of battery power and energy is unleashed and after all it's for the renewable power of the sun. Keep going! Cheers from a HV battery and solar system builder in Germany.
@corymac
@corymac 15 күн бұрын
Thanks man. Much appreciated, next year I have a few very interesting out of the box projects coming up. Just planning and saving up time and money
@SHADOWDAEMON666
@SHADOWDAEMON666 13 күн бұрын
Every HV plug will have a HV interlock that will need to be shorted ( it is a loop that connects all the plugs together. Also remember this is a car, when a car crashes and the airbags deploy the RCM module will send a CAN message to open contactors, additional to this legislation requires that there is a separate wire from the RCM that carries a square wave signal to give the all clear!
@mikeselectricstuff
@mikeselectricstuff 16 күн бұрын
On some cars, the battery does a handshake with another ECU in the car, which includes car-specific info like the VIN, so replaying the data from the car may not work on that battery.
@corymac
@corymac 15 күн бұрын
Interesting, thanks Mike!
@mattmanslim
@mattmanslim 15 күн бұрын
You should be able to speak to some EV recycle people about the feasibility of swapping these Jag batteries and what it involves. If you can do a straight swap, then that implies VIN/coding information between donors and cars is not relevant.
@Zodliness
@Zodliness 15 күн бұрын
As the battery is comprised of smaller packs rather than individual cells, I'd be tempted to disassemble the pack from it's protective outer shell and repurpose the individual packs. Which may well prove a lot easier than stripping the Tesla-style packs containing thousands of individual cells, also eliminating their nasty communications issues. Just a thought. 👍
@mb-3faze
@mb-3faze 15 күн бұрын
On some EVs there is a so-called continuity wire that runs parallel to the main high voltage/ high power conductors. That continuity wire must show that all connectors are, indeed, connected. I took apart a NIssan Leaf in 2014 and the only way to get the motor to run again was to connect every part of the original car (motor/batter/charger/dashboard etc) - then the VCU decided it was OK to flick the internal contactors on. LMK if you want a link to that video.
@mb-3faze
@mb-3faze 15 күн бұрын
@@Zodliness You are right. I think they will spend a lot of time going nowhere. My biggest fear is that they will assume that they can put 400+V in to the solar inverter. Maybe they've already thought about this but if they haven't it's real important to know that the impedance of a solar array outputting 400 or 500 volts is NOT the same as a battery outputting 400+ volts.
@dazl7954
@dazl7954 16 күн бұрын
WOW, what a vid, what a topic, what a fantastic idea. if ALL car manufacturers made a simple unit (or 3rd parties) to go from a old under performance battery, so it can be used like this with ANY inverter, what a way to recycle and reuse. I was hooked from the first few seconds till the end.... bring on part 2 asap.
@corymac
@corymac 16 күн бұрын
Add it to the list of things I wish happened, that will probably never happen. But we can try and help the open source community crack it without manufacturers! 🤩👍🏼
@platin2148
@platin2148 16 күн бұрын
@@corymac Well depends if OEMs move more to a model of doing stuff themselves it would be a easy option todo. I'll do my part and will try to get our battery team to make this possible.
@SweBeach2023
@SweBeach2023 4 күн бұрын
Some third-party manufacturers already do. I spoke with a cousin working at a car recycling facility and a lot of EV batteries from scraped cars are sold for second-life purposes such as hooked up to a solar array.
@970357ers
@970357ers 15 күн бұрын
EU should legislate that all EV batteries be capable of reuse as a home battery with standard controllers, connectors, protocols etc.
@corymac
@corymac 15 күн бұрын
I wish 🤤
@GreenEnergyGuyd
@GreenEnergyGuyd 13 күн бұрын
They won't have to....this project will have decoded them all by then! Lol😂
@RoyvanLierop
@RoyvanLierop 7 күн бұрын
I would like to have a standard interface for helping handicapped people. Can't use the indicator lights? No problem, just wire it up to a keypad.
@alanbickerstaff868
@alanbickerstaff868 14 күн бұрын
Cory being a geek is cool as a 70 year old retired electrician/ maintenance engineer I have solved many problems thinking outside of the box . Good old KZfaqrs like you still inspired me in retirement .I have leant basic electronics and knew about needing a 60 ohm resistance on the can bus . Can't wait for the follow up video great project
@corymac
@corymac 14 күн бұрын
Thanks Alan! 🤓👍🏼
@cesarpegado69
@cesarpegado69 15 күн бұрын
For me it's your best video so far , awesome content mate.
@hooskworks
@hooskworks 15 күн бұрын
Looks like good progress so far. One note on the relays when you open the doors, that's probably the pre-charge relay getting the vehicle HV system ready for key on by the time the driver is in the seat. The BMS will, most likely, enforce a maximum duty cycle on this relay so once you get it to close the BMS won't let you re-close it until the resistor or PTC element used for pre-charging has cooled off enough. If you're looking at CAN frames on the network to the battery you might want to take a particular interest in frames with the ID 0x10A, 0x10B and 0x10C.
@corymac
@corymac 12 күн бұрын
Thanks mate! Will investigate
@corymac
@corymac 12 күн бұрын
We are missing an ignition on signal, Also we would like to understand if 0x012 has any interesting signals for the BECM. If you reckon you could help - info@oyelectrical.com. An email would be awesome 🙌
@timahad5165
@timahad5165 16 күн бұрын
Inspiring! The thousands of CAN messages are more than likely communication errors, caused by the HPCM trying to communicate with every other control unit that is missing on the car i.e ABS, BCM, and especially immobiliser.
@corymac
@corymac 16 күн бұрын
Thanks Tim!
@jagracershoestring609
@jagracershoestring609 15 күн бұрын
I have fad Jaguar and Landrover cars for thirty years, and I had an Aquaintance that programmed the ECU's. The Eproms are separetley programmed by different people, and put together on the motherboard. The system has both a high speed and low speed Can Bus. When you open the car, the ecu starts to talk to the modules and pressing the start button sets another handshake in operation. The front left hand footwell fusebox is programmed to the dashboard. the front ecu is connected to the rear spare wheel fuseboc by fibre optics, Orange cable. Cambus are white cables. The system needs 13.2 volts to work properly, nine volts throughs a wobbly on start up. The rear seat footwell fuse boxes double up from the front fuse box. The Ecu's have Optical fuses on the inputs. One needs to follow the staring sequence to fault find the system.
@corymac
@corymac 15 күн бұрын
Thanks mate! I’ll pass it along to the gang
@rklauco
@rklauco 15 күн бұрын
Hands down the BEST video from your channel and about car battery reuse overall. I support Dala's EV repair long term on Patreon, but there was never such a great video as this one. Thanks for the work. You have the best hobby from my perspective!
@corymac
@corymac 15 күн бұрын
Wow, thank you! Much appreciated 🤩🔋🌲
@IanFarquharson2
@IanFarquharson2 16 күн бұрын
Someone pointed out the coolant loops and other connectors. See if that pile of bits has the connectors and if they have sense resistors in them, the battery ecu might be booting and checking presence of all its ports before it will take a ‘close contractors’ message. If it’s JLR they aren’t big on securing messages across components, so should take a raw message and just execute it.
@corymac
@corymac 16 күн бұрын
Good spot Ian. We’ve managed to nab Dala, him combined with Chris is proving quite a lethal combo. There are HVIL loops I’ve since discovered too on the connections.
@IanFarquharson2
@IanFarquharson2 16 күн бұрын
Remember it’s all thrown together quick in the factory and serviced by parts swappers, so the code will have checks in it to make sure everything is nominal before it will take the commands that ‘do’ things. All of this needs to be inside the domain of that battery ecu. Also if it’s anything like Tesla, it will keep the contractors engaged for like 15-30 mins after you put it in park. Let’s it dc-dc the 12v back up to a decent voltage for standby, and watch KZfaq while your Chinese is being made. The pyro fuse will have been commanded to blow in the crash, have you located it? Hope it’s not on the bottom of the pack?
@IanFarquharson2
@IanFarquharson2 16 күн бұрын
@@corymacit will also be doing IR tests internally as well?
@shaunb8211
@shaunb8211 15 күн бұрын
@@IanFarquharson2 Actually that's a good point, the battery was from a crashed car!
@mondotv4216
@mondotv4216 14 күн бұрын
@@IanFarquharson2But he's measuring 400VDC. I didn't think that could happen if the pyro fuse is gone. Essentially splits the battery in half.
@thattoolguy9432
@thattoolguy9432 16 күн бұрын
not familiar with the jag battery, has i got a pyrofuse in the contactor bank? could be blown and bms not seeing a total battery voltage
@corymac
@corymac 16 күн бұрын
All the fuses we could see were in tact, but it’s worth another check!
@toeknee2u
@toeknee2u 14 күн бұрын
@@corymac Automotive Pyro fuses are not necessarily obvious in appearance. To all intents they can look like a solenoid or a relay, the connection is hidden inside - the pyro bit blows out the connection and you may not be able to see that it's blown. The clue might be heavy duty terminals either side/end and test it for continuity. Location in the contactor bank?
@fernandopenah
@fernandopenah 13 күн бұрын
Troubleshooting is so much fun. It’s like you hit a roadblock after a roadblock, frustration to no end and then, bam, it starts working and you end up with that happy face like when you guys managed to get the contactors to engage. It’s so satisfying.
@corymac
@corymac 13 күн бұрын
Exactly!
@svampebob007
@svampebob007 8 күн бұрын
"Troubleshooting fucking sucks ass." there fixed your typo It’s like you hit a roadblock after a roadblock, frustration to no end you know you're on the right track ask google for help and nobody seems to have the faintes idea what you're talking about, nobody in human history has ever faced this problem... and then, bam you get it, and then it is so much fun! I get your original comment, but good god how I wish I could avoid trouble shooting... yet... I don't? since I learn more when things don't work rather then "it just works" 😅
@kinross24
@kinross24 15 күн бұрын
An EV KZfaqr I watch has did this. He’s Glyn Hudson, he also added his own ASHP and converted his env200 to an EV camper. Knows about bms/cambus requirements etc. Think he used a Leaf battery for his home. He’s also a Fully Charged friend!
@corymac
@corymac 15 күн бұрын
Thanks! 🤩
@Umski
@Umski 14 күн бұрын
And one of the founders of Open Energy Monitor 👍
@GreenEnergyGuyd
@GreenEnergyGuyd 13 күн бұрын
Glyn is a wiz, but Dala is your man for this as he started it. I can see he's already made contact. You'll have this cracked in no time.
@InTruServ
@InTruServ 16 күн бұрын
Been waiting for this one to drop, awesome thanks Cory… 😍❤️
@corymac
@corymac 16 күн бұрын
My pleasure!! More to come soon
@reecesworld2003
@reecesworld2003 16 күн бұрын
Modern cars have a pyro fuse to prevent the car from turning over after a crash and the airbags going off. Maybe one of those fuses you pointed out need replacing? Love the concept Cory boy
@corymac
@corymac 16 күн бұрын
We will be checking this amongst a list of great suggestions we’ve had. Thanks mate 😁😁
@johumm455
@johumm455 15 күн бұрын
can bus has nothing to do with HV bus in that sense
@mike-ology22
@mike-ology22 11 күн бұрын
Would it be affected by the battery hanging on the wall? Should it be flat?
@bjornschrijnemeeckers9521
@bjornschrijnemeeckers9521 6 күн бұрын
I will also look into this " pyro fuse" safety lock. Sometimes it's an electronic safety lock if the car was in a bigger accident. Mostly if more airbags are deployed.
@Zodliness
@Zodliness 15 күн бұрын
This leaves me wondering if disassembling the main pack and repurposing the individual cells packs would be easier in the long run. You'd be able to optimise the packs final output stage voltages to requirements, simultaneously eliminating those three complex vehicle cam bus modifications in the process. It might also allow you to weed out any potentially deficient/defective cells in an otherwise reusable pack. When being used for lower charge/discharge applications like solar storage, there's little requirement for an integrated liquid cooling system. Thanks for sharing. 👍 This is my opinion, I could be wrong. 😉
@hexidev
@hexidev 12 күн бұрын
I much prefer the battery packs their design as their rebust and had a quality control. You cant recreate the same level on your own what you see here.
@corymac
@corymac 12 күн бұрын
What he said 👆😁
@t4yjt
@t4yjt 16 күн бұрын
this video is great !!! everyone wants to do this .... and why not, im still waiting for the ev charger that uses the car battery to run the house...
@corymac
@corymac 16 күн бұрын
Me too!!! Thanks mate
@hdgamerJonas
@hdgamerJonas 16 күн бұрын
Specific models of the Tesla Cybertruck can already be used to power a house
@rupertm2542
@rupertm2542 16 күн бұрын
Ford f150 lightning does this.
@JamesScholesUK
@JamesScholesUK 16 күн бұрын
If you search for Vehicle to Load (V2L) you'll find a bunch of EVs which can function as a portable "generator" in the event of a power cut.
@crzy11000
@crzy11000 10 күн бұрын
Ambition strikes used an F150 for cheaper than a solar battery bank on their off grid house.kzfaq.info/get/bejne/mc6peqSdq7rchqM.htmlsi=gFA09hZH7dKUOivs
@richieh92
@richieh92 16 күн бұрын
I have so many of your videos to catch up on. This was honestly so interesting, I hope that you can find the answers and get this working, awesome video Cory!
@corymac
@corymac 16 күн бұрын
Thanks Richie!! We appreciate the support!
@chrishill2185
@chrishill2185 12 күн бұрын
Hi Cory, I am a high voltage technician with Audi. I would say that you are missing the control unit for the battery, on Audi its called J840. Battery management ECU, this communicates directly to the battery. Great video by the way mate.
@corymac
@corymac 12 күн бұрын
Thanks mate, I’ll take that on board! 😁👍🏼
@swedishchefdave49
@swedishchefdave49 16 күн бұрын
This is the best video for Cory so far, I just love this geeky stuff
@corymac
@corymac 16 күн бұрын
Thanks Dave!
@swedishchefdave49
@swedishchefdave49 15 күн бұрын
The easiest solution is to strip the existing BMS as it is looking at too many things, and install One that only looks at temperature and maybe module voltage, to cut out when short circuit, then it is easy to reset not that CAN none sense, simplicity is the key, once you have the simplified contractor control it is easy to connect to the inverter
@Prizzly92
@Prizzly92 15 күн бұрын
I agree! More of this please.
@tornado34
@tornado34 16 күн бұрын
Awesome content Cory. Raw, warts and all - soooo refreshing to see real world content. 🤓👍🏻
@corymac
@corymac 15 күн бұрын
Glad you enjoyed it!
@Jimages_uk
@Jimages_uk 16 күн бұрын
This should be the first option for any EV battery once the car has finished with it, alternatively, being used for grid balancing.
@corymac
@corymac 16 күн бұрын
Couldn’t agree more, unlikely to happen though
@martinw245
@martinw245 16 күн бұрын
Err.... "second life" batteries are already a thing. Been done for quite a while.
@edc1569
@edc1569 16 күн бұрын
Probably the first option is replacing dead packs in existing ipace’s.
@Jimages_uk
@Jimages_uk 15 күн бұрын
@@martinw245 But not with ALL batteries, which was my point 🙂
@martinw245
@martinw245 15 күн бұрын
@Jimages_uk I've no idea what the percentage is, to be honest, but it's obviously not 100%. At this point in time, "all" batteries going on to a "second life" is probably not feasible as it depends on so many factors, like demand, etc. But yes, "second life" is clearly something that should and undoubtedly will be expanded.
@eamonnohalloran2254
@eamonnohalloran2254 16 күн бұрын
AMAZING...!!!!!!!!!!!!!EOL,s solder,error messages . Loved it all. I wonder if its reading that the battery is mounted vertically rather than horozontally that its reading an error?. Crack on Cory.
@corymac
@corymac 15 күн бұрын
Thanks mate!!! As far as we can tell, that’s not built into the battery
@11mroscar
@11mroscar 15 күн бұрын
Just a query, so when u put it on the wall will this effect the loop for the water as its use to being flat and would be putting adverse pressure on the pump?
@electromechanicalstuff2602
@electromechanicalstuff2602 10 күн бұрын
I used to do this in testing chambers. We'd use the batteries for the thermal mass to test heat pump systems on while charging and discharging the battery in road load simulations. We used manufacturer provided DBC files that decoded the can bits and a logic controller that tricked it into thinking the car was there. All privided by the manufacturer
@celeron55
@celeron55 13 күн бұрын
You will definitely need to plug in all the HVIL contacts of the battery. The big connectors at the top are more than likely to have those and the battery will definitely avoid electrocuting someone if it sees those connectors are unplugged.
@AdrianMcDaid
@AdrianMcDaid 16 күн бұрын
This is an excellent video I can't wait for the next update. Hope once all this is figured out can share with the community how this was done. Excellent challenge to take up.
@corymac
@corymac 16 күн бұрын
I hope so too! Thanks mate 😁👍🏼
@svampebob007
@svampebob007 8 күн бұрын
lol I was thinking "why are you even bothering with the CAN system, just hot wire it and let another system go the thing... 400V out: check temperature: nope cell voltage: nope Yeah no how about we don't write off the whole house :)
@marktubeie07
@marktubeie07 16 күн бұрын
Ok Cory, this is truly fascinating & of real interest to me, so excellent work. I can't believe you commandeered a 'working vehicle' to debug all this, so cool, this is important research and discovery right here! 👍
@corymac
@corymac 16 күн бұрын
The magic of KZfaq eh 😉😉
@davidcassidy2944
@davidcassidy2944 15 күн бұрын
Can't wait to see part two! I'm wanting to do the same, but with a Polestar battery and a FoxESS inverter. Keep up the good work
@corymac
@corymac 15 күн бұрын
Sounds cool! 👌
@corymac
@corymac 15 күн бұрын
I can’t believe there are already polestar batteries piling up 🤯
@davidcassidy2944
@davidcassidy2944 15 күн бұрын
@@corymac you can find pretty much anything! The main issue is like you've found, doing the integration is a difficult step.
@tspurre
@tspurre 15 күн бұрын
I can't really tell from the video if you did. But in all Power plug diodes there is a H VIL circuit. it runs around all 400V plugs and must be unbroken.
@corymac
@corymac 15 күн бұрын
We found that, still no luck 😁
@tspurre
@tspurre 8 күн бұрын
@@corymac I have on a Nissan battery had to send a "wake up" bit before an ok can be sent on the canbus. so it is not certain that it is enough to send "ok" and "switch on contactor".
@fluffyblue4006
@fluffyblue4006 14 күн бұрын
Very interesting project. I was thinking, an EV's 400V battery and the EV's motor-inverter should be able to create a nice 3-phase 400VAC at 50Hz. Or a single phase 230VAC at 50Hz, when hacked correctly. All needed power-electronics are there. The biggest problem would be that car manufacturers will go to great lengths to prevent the end user from tinkering with their product. I hope you'll succeed. I'd probably disassemble that battery, discard all electronics, assemble in a configuration that would work for me, and put in a BMS system, charge controller and inverter I can trust. But yea, would be super cool if you can re-use the car's BMS. Good luck. I'm looking forward to the next part.
@Electronzap
@Electronzap 16 күн бұрын
Awesome video, very cool project. I understood most everything you guys said. Definitely want to use every lithium battery for as long as it holds a charge.
@corymac
@corymac 16 күн бұрын
Thanks mate, totally agree 😁
@Peter-ww8pg
@Peter-ww8pg 16 күн бұрын
Another point Cory, after re-running the video, I saw your PSU is supplying 12 volts, although that’s nominal voltage it is too low. LVB batteries run at about 13.2 volts, Charging would be at about 14.5 volts. Also note there could be a tracking control unit that has its own battery.
@corymac
@corymac 16 күн бұрын
I don’t think the voltage is affecting it so much as the amperage, a lot of the EV modules will go as low as 9v
@The_Repairman_Workshop
@The_Repairman_Workshop 7 күн бұрын
Great video I look forward to seeing it working. I’m sure the problem will be something simple like a tilt switch 😂
@erhantimur
@erhantimur 16 күн бұрын
This is brilliant, in Japan they have been doing this with prius batteries to power grocery stores. The market for this type of solution is in its infancy but will explode in time. Looking forward to the next video.
@corymac
@corymac 16 күн бұрын
I’d expect nothing less from the country that issued a formal apology for the bullet train running 35 seconds late 🤣
@TRS-Tech
@TRS-Tech 13 күн бұрын
Your comfort around 400vdc is rather worrying 😂 I would 100% use some opto isolators in line to those CAN interfaces. The last thing you want is any ground loops. In terms of the battery not responding it may be worth checking that a serial number for the main ECU is not expected by the BMS. That is just the kind of thing the manufacturers would do so you have to pay a dealer to change the battery. To help it would be a good idea to put the CAN messages on a Live / Google drive so we can see them. Some type of lockout or security code may be why the battery BMS is just going back to sleep.
@corymac
@corymac 13 күн бұрын
It is isolated every time we’re working near it, there is a master fireman’s switch which is a kill all 😁👍🏼
@corymac
@corymac 13 күн бұрын
I’ve been sharing the data and findings on Dala The Creators Discord & GitHub 😁👍🏼
@TRS-Tech
@TRS-Tech 13 күн бұрын
@@corymac Your a lot more relaxed than me, I used to work on submarine DC power systems and have seen what 400+vdc can do. It's not pretty. I didn't know there was another isolator elsewhere on the pack as the switches are normally in the module. Your braver than me, I would have insulated those pins just to be safe. DC at that potential makes phase to phase AC contact look wimpy ! 🤯 Thanks... will have a look at the data. I didn't see a link to it, will have another look. Thanks for the interesting video 👍 I'm sure it can be done. It's a shame Jack from EVTV isn't about anymore as he would have been your man as far as proprietary can bus and protocols went.
@obbardc
@obbardc 11 күн бұрын
Of course we're all trained in HV & electrical safety. I used to work on 50+ kV HV systems. A friend of mine I used to work with had his wedding ring finger blown off due to a charged capacitor...! So although we're relaxed, it's not because we're blaze !
@TRS-Tech
@TRS-Tech 11 күн бұрын
@@obbardc Blew his finger off ??? Wow .. reminds me of my early college years when whe used to charge up a big electrolytic capacitor with a mega and throw it to someone telling them to catch 😅 I think over 30 years I have the best memories back on the tools and out on site. It becomes a lot less fun when your stuck driving desks !
@RNMedic99
@RNMedic99 16 күн бұрын
Could the battery have a level sensor as a safety mechanism? I’m not in any way an electrical specialist but I was a paramedic. The cars that would roll over in an RTC would have a special mechanism to make them safe. If this battery is not horizontal then could it be thinking it’s rolled over?
@corymac
@corymac 16 күн бұрын
Fair point, but, I believe this is data it receives from the car, not from within the battery
@Whothefuckareyoutojudge
@Whothefuckareyoutojudge 15 күн бұрын
@@corymac If it's a safety precaution, then why would it be somewhere else in the car and not in the battery?
@Altirix_
@Altirix_ 16 күн бұрын
cool to see those in the industry looking towards these kind of upcycling projects. some of those all in one solutions are eye wartering expensive. have you had a look at those DIY LFP battery backup systems? like the Seplos Mason, seems like a good option for those that want a cost effective soltuion & the safety of LFP cells, also a lot less reverse engineering.
@corymac
@corymac 16 күн бұрын
Thanks mate! We’re trying out best
@dryster123
@dryster123 12 күн бұрын
Good work, I was waiting for someone to realise the potential of the battery array from used EVs.
@joshuaspires9252
@joshuaspires9252 10 күн бұрын
People like you are leading the way to a perfect reuse of large battery packs. Plz push on and consider making kits at the end of your adventure for others to reuse large batterys as well.
@corymac
@corymac 10 күн бұрын
I’m publishing my findings and code for free online 😃👍🏼
@joshuaspires9252
@joshuaspires9252 10 күн бұрын
@@corymac great start,, but code i fall apart so hard on code, my thought was a sellable for you and a plug and play for the viewer of yours.
@terryjimfletcher
@terryjimfletcher 7 күн бұрын
​@@joshuaspires9252plug and play would mean any faults would land back at Cory's door and I doubt he'd like that, not to mention the liability he'd be taking on. Much better to release it openly so that the learning-pains element is gone, folk just need to get a competent & LOCAL electronics engineer in to implement it.
@buddinghero
@buddinghero 12 күн бұрын
This is a sick project! I hope more people try things like this
@Patrick-rd9qo
@Patrick-rd9qo 10 сағат бұрын
Absolutely awesome, I take my hat off to you guys. And to whoever your end client is, thanks to them for supporting the experiment - like you say, it's got to be the way forwards in terms of recycling and reuse. And as for the Tesla joke... 😂
@TradeWorks_Construction
@TradeWorks_Construction 19 сағат бұрын
This is a legendary endeavor and an amazing look into trying to tap into an electric vehicle Controller Area Network. Awesome video guys, really impressive.
@MitchellCockerell
@MitchellCockerell 12 күн бұрын
is there any tilt sensors in the pattery pack, there might be fail safes in the battery ppack that need resetting after the crash
@connordines667
@connordines667 14 күн бұрын
Great video. Look forward to part two and getting it working 🙂
@corymac
@corymac 14 күн бұрын
Coming soon! Thanks mate!
@Brijoolz
@Brijoolz 12 күн бұрын
This is the future that everyone talks of, but it’s the first time I’ve seen it being attempted to be done. Good on ye fella.
@Drunknmunky501
@Drunknmunky501 16 күн бұрын
There should be an interlock connection on all of the battery connections for motor and charge port etc I would assume these would all need to be shorted out. The interlock shuts down the battery if and cable is broken discounted for safety
@corymac
@corymac 16 күн бұрын
Good observation! We’ve since found the HVIL loops on the contacts, that and a few other issues! Part 2 coming soon 😁👍🏼
@welshdave5263
@welshdave5263 12 күн бұрын
I'm not related to JRL but, I used to work for a company that was using the modules out of this car. Each module 3S4P Lithium Polymer module does not have its own BMS. The important pin connections if you need to reconfigure the pack or add you own BMS? Each module has a 0V, 3.7V, 7.4V, 11.1V and two pairs going to 10K Thermistors for reading batter temperature. The bus bars are connected to each module with M6 bolts, ofcourse you already have all the bolts and connectors inside the pack. A WORD OF WARNING if you want to read the cell voltages using the connector, each tap is connected to the cells by a really thin flexible PCB if you short across a cell that will burn the trace, its not fun cutting open a module to repair!
@AlwaysStaringSkyward
@AlwaysStaringSkyward 14 күн бұрын
Can't get enough of this kind of thing Cory. Keep it coming!!!
@corymac
@corymac 14 күн бұрын
Thanks so much! Coming soon!
@matthewjenkins1161
@matthewjenkins1161 16 күн бұрын
I reckon you'd need the specific signal, from the scrapped iPace. When Nissan Leaf batteries are swapped, I believe they have to go through a matching process, to be recognised and usable.
@corymac
@corymac 15 күн бұрын
I think we may have sussed it!!! Keep tuned for part 2 🔋🔋🔋
@SB-lc2vd
@SB-lc2vd 9 күн бұрын
Possibly a battery orientation interlock. The battery is vertical and could be a battery shut off for rollover events? Like a MEMS gyro?
@Gaatyeo
@Gaatyeo 15 күн бұрын
Really interesting video, more of these.......thank you
@corymac
@corymac 15 күн бұрын
More to come!
@micgent
@micgent 14 күн бұрын
Great stuff Cory, and well done for not digging yourself into a hole with that working I-Pace, the opportunities for blow ups are high on this one. In the past ive always used OEM CAN interfaces but im going to get one of those £25.00 amazon ones and have a go with SavvyCAN that I did not know about. Re the wiring/connector a pair of green 10 way rising clamp headers plug/socket may work well for you rather than committing to hard wiring! Looking forward to part two.
@corymac
@corymac 14 күн бұрын
It worked so well!! For the money it’s definitely worth having!
@corymac
@corymac 14 күн бұрын
Always good to see you here Michael!
@micgent
@micgent 13 күн бұрын
@@corymac I like been educated and entertained at the same time
@andytipping70
@andytipping70 15 күн бұрын
just a thought - ignition key??? does your battery have to talk to the coded ignition key that was originally used to enter/ immobilise /start the car before it became a wall mount?
@nickp3270
@nickp3270 16 күн бұрын
this video was awesome cant wait to see part two
@corymac
@corymac 16 күн бұрын
Cheers Nick!
@RoyvanLierop
@RoyvanLierop 7 күн бұрын
You can cut the CAN wires and make a transparent gateway. This way you can deduce where the signals are going from/to. I worked for a company that hacked cars for handicapped people. Our device was injecting messages like the car horn, indicator lights and other secondary controls while actively filtering the original messages. CAN messages often have one or multiple counters, each frame increments this count up and often the last count is skipped. 0xC, 0xE, 0x0, 0x1 etc. CAN messages also use CRC as a checksum on each message. You can use CRC RevEng to reverse engineer these crc, sometimes this is impossible and you just need to hardcode a LookUpTable. Hopefully you don't need to got his deep into CAN, and just replaying the messages will be sufficient.
@4ickyy
@4ickyy 10 күн бұрын
Amazing, never thought I'd see someone hack a EV battery (something I've been wanting to do for a long time) let alone see you do it.
@corymac
@corymac 10 күн бұрын
Thanks! 🤩 teamwork
@yellownev
@yellownev 16 күн бұрын
You are where the future is .... I can't wait until someone gives such projects the traction needed to make this a business. ( Octopus??) Octopus do support VTG but the cars and charges are very limited. Their tariff is called Power pack is currently compatible with: Nissan Leaf Nissan e-NV200 Mitsubishi Outlander PHEV. The chargers needed are Wallbox Quasar 1 (it's worth noting that the Wallbox Quasar 1 is no longer for sale in the UK, so you'd have to have it already installed). Octopus say they are working hard on more integrations! Total respect to you guys for doing this - lets hope someone gets in touch to give you what is needed
@corymac
@corymac 16 күн бұрын
We’ve had some big wigs see the video, and come along to help! Stay tuned 😁👍🏼
@johumm455
@johumm455 15 күн бұрын
there is already a large market for used ev batteries which you may not be aware of. Prices of second hand cells are quite high due to the high demand
@randydiver3076
@randydiver3076 4 күн бұрын
Great idea. ❤ I live in the desert of Baja Mexico totally off grid. I took the batteries out of 4 SMART cars. Each was 53V nominal. I connected them all in in parallel and hooked them to a 48V Schneider Inverter/charger. Been running 5 buildings and AC for 8 years. Have 28 solar panels. Since I went parallel I do not use BMS.
@corymac
@corymac 2 күн бұрын
Oh wow! That’s awesome mate 😁 - I’d love to see it!
@richrowley8355
@richrowley8355 16 күн бұрын
Loved the levels of geekishness
@corymac
@corymac 16 күн бұрын
💻 🤓
@PaulL42654
@PaulL42654 15 күн бұрын
Love this, waiting for pt2!!!
@corymac
@corymac 14 күн бұрын
🙏🏼🙏🏼🔋🔋🔋
@royag
@royag 15 күн бұрын
Have you check the other connectors on the top? There is also the interlock loop inside. There must be a reason, the battery shut down after 5 sesonds. Something is failed to check while bootup. It could be the battery expected a massage from other ecu's in a time window (maybe every 5 sec )?
@corymac
@corymac 15 күн бұрын
We’ve linked the HVIL’s but still was throwing a hissy!
@ccc9847
@ccc9847 11 күн бұрын
Every car manufacturer has its own design to control the battery charging and discharging to be a battery management system. The circuit design was tailored made by the R n D team. I prefer to disassemble the batteries then reconnect to appropriate required voltage allocation to suit for your inverter. Those would be easier and fast.
@jonwill-dz8zb
@jonwill-dz8zb 15 күн бұрын
Great work! I foolishly bought an IDbuzz thinking you could plug it in and use the vehicle battery to power my home. Turns out you can but nobody actually makes a charger that allows you to plug in and do this. One is in development but it’s going to have a chadamo plug on it which renders it useless for my application. Keep up the good work.
@Snerdles
@Snerdles 15 күн бұрын
Check out point guard energy. They are working on a V2X CCS (US) based bidirectional DC home charger... I don't think it works with any vehicles yet, but at least something is happening in the space.
@corymac
@corymac 15 күн бұрын
I have heard similar before, manufacturers aren’t rushing on it for some reason 🤔
@corymac
@corymac 15 күн бұрын
I imagine whoever does it first will sell like crazy
@steveday6104
@steveday6104 Күн бұрын
Brilliant to watch Cory, I am sure you will get it going soon.
@daves4026
@daves4026 16 күн бұрын
Loving this video. This is exactly why I subscribed to your channel God Bless
@corymac
@corymac 16 күн бұрын
Cheers mate! 🙏🏼🙏🏼
@nitt3rz
@nitt3rz 16 күн бұрын
I love the geekiest & nerdiest stuff. I loved the Tesla/Edison joke. Are there internal sensor for coolant levels that are keeping the battery from working? Also isn't there an accelerometer that shuts everything down after a crash, does that need to be physically reset?
@corymac
@corymac 16 күн бұрын
Thanks man. There’s a pyro fuse, but that hasn’t blown! And as far as we can see in the logs, there is nothing software related blocking anything
@tedbearfudge
@tedbearfudge 8 күн бұрын
Hello Cory (or anyone) don't want solar panels yet but I am lookking at a home battery storage system. does the installer have to be MCS approved? Thanks
@x2brainsx
@x2brainsx 16 күн бұрын
Super cool stuff, can't wait to see future updates
@corymac
@corymac 16 күн бұрын
More to come!
@johan-wh5qt
@johan-wh5qt 10 күн бұрын
Interesting project, I like it! The BMS communication problem is always there. My idea would be to use a deye high voltage inverter, there you can defin a battery only by voltage levels. Not perfect, but works and is easy.
@paulfrindle7144
@paulfrindle7144 8 күн бұрын
It's amazing just how complex car systems have become - and why even the main dealers cannot fix them if they go wrong :-(
@thevidco
@thevidco 15 күн бұрын
Great work guys. The real issue for these projects is the manufacturer needs to have recycling of the product forced on them by laws.. Then they will publish and develop products that can have a second life. I hope you succeed and while I am an electronics engineer I agree with your approach and understand the pain … well done and thanks for the massive effort …
@jacobherrie6286
@jacobherrie6286 7 күн бұрын
The big question here for me is: how in the world did you procure a 90kwh battery from a broken Jag?? Nice tinkering, love the process!
@DelBouy-lc5wx
@DelBouy-lc5wx 12 күн бұрын
You may need to emulate the different can networks that go to the battery. If one network Is down then the battery would probably go into a fault state. Love the project, and I'll be following to see how you get on. One day, I hope manufacturers release this info to allow 2nd life of battery packs like you're trying to do.
@SuperLukeyLuke
@SuperLukeyLuke 7 күн бұрын
Is there an orientation sensor in the battery and it thinks the car has flipped so cut off the battery?
@dazzypops
@dazzypops 7 күн бұрын
We all want to see you doing the 'can-can' dance in part 2.
@corymac
@corymac 7 күн бұрын
🤣😂😂😂
@aberdeino
@aberdeino 7 күн бұрын
Very interesting project, would it be possible to trick the ipace and access power like V2L from the charging port or elsewhere on an intact (but not roadworthy) ipace ?
@WickedEngineer
@WickedEngineer 13 күн бұрын
that's some great work done ! make sure you keep at least a rough documentation how you made it work for all the other folks. my thoughts: if there are three can buses, what do they expect to connect to ? one might be just a passthrought directly to the bms modules so the cell level bmss can be diagnosed independently from all other modules, another one a strict can bus receiver end to operate the contactors. the final one sums up all the information and status. maybe they need a well timed sequence to make it all work. you already have a mutichanne scope, so i'd determine what is the can high on each bus (in the working car) and track which bus is active and what information is transferred at startup sequence. looks like they made it more complicated that most other manufacturers that rely on a single can that makes it all work.
@corymac
@corymac 12 күн бұрын
I’m sharing it all on GitHub and discord! 😎👍🏼
@lemagnitio72
@lemagnitio72 12 күн бұрын
Does the battery have any sensors that prevent it working when vertical?
@davidsuzukiispolpot
@davidsuzukiispolpot 10 күн бұрын
This is a great idea. If I knew that I could take a failed battery from my EV when I had to buy a new expensive one, I would have little hesitation to buy an EV. This should be a standard option you can buy for all EV batteries. Reuse is better than recycle.
@DaveBrown1
@DaveBrown1 14 күн бұрын
Hi dudes, brill video. I was thinking about this old EV car battery thing about 2 years ago. I am surprised it got so complex with the can bus! Keep it up and I am sure you will both crack it, mind your fingers on that 400 volts DC @ mega Amps and don't knack the other car 💥💥💥
@corymac
@corymac 14 күн бұрын
Glad you enjoyed it. Thanks mate!
@JimFeig
@JimFeig 3 күн бұрын
How are you going to map inverter to throttle position for battery output?
@robthomas7232
@robthomas7232 16 күн бұрын
Glad to see how you're trying ro tackle this but dont envy you from what I've seen it can burn alot of hours reverse enginnering this stuff. Think it will become easier in future when more cars have vehicle to load or grid which should be able to talk to inverters natively. Also see a second life for scrapped EVs being used as battery storage in farms as they probably have the land and space to park up old EVs and with enough distance to accomodate any fires from this sort of tinkering. Good luck.
@corymac
@corymac 16 күн бұрын
I don’t like to be told I can’t do it, and unfortunately, we were told we can’t do it 🤣👍🏼
@keithezard
@keithezard 15 күн бұрын
Love to see you solving difficult problems. Don't normally make donations but this was so good. Putting a battery like this into a boat, such as a cannal boat or something sexier would be cool project I'm incapable of but would love to see.
@corymac
@corymac 15 күн бұрын
Thanks so much Keith, that’s really appreciated! 🤩
@hunterstark9556
@hunterstark9556 16 күн бұрын
Another good one Cory! Keep on keeping on brother!! 😎
@corymac
@corymac 15 күн бұрын
Always! Thanks bro 😎🙏🏼
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