How To Design A Solid Rocket Motor - Simplex Ep 1

  Рет қаралды 327,587

BPS.space

BPS.space

Күн бұрын

Thanks to Onshape for sponsoring this video! You and your company can try it out for free by going to onshape.pro/BPSSpace
openMotor: openmotor.readthedocs.io/en/l...
openMotor Github: github.com/reilleya/openMotor
Charlie Garcia is the person helping me mix and cast this motor - lots of good videos about solid rocket motors on his channel too: ‪@AstroCharlie‬
Behind the scenes videos every 2 weeks on Patreon: / bps_space
0:00 - Intro
2:30 - Safety
4:04 - Parts of a Solid Motor
5:21 - Propellant Geometry & Simulation
10:14 - Onshape Ad
11:20 - Motor Case CAD
12:54 - Nozzle CAD pt 1
13:19 - O-Rings
14:23 - Radial Bolts
15:56 - Nozzle CAD pt 2
17:28 - Forward Closure CAD
19:37 - Outro
Second channel, mostly for KSP: / musicmakr
For more info:
/ joebarnard
/ bps_space
/ bps.space
/ bps.space
www.bps.space

Пікірлер: 510
@amessman
@amessman Жыл бұрын
As is traditional in computer networking, simplex means single way communication, duplex means dual way communication. Naturally, your Duplex V1 engine must have thrust coming out of both sides.
@maxmyzer9172
@maxmyzer9172 Жыл бұрын
This also extends to radio and other communications systems
@felixhelix6171
@felixhelix6171 Жыл бұрын
Perfectly balanced, as all things should be.
@simontanguay3619
@simontanguay3619 Жыл бұрын
Following the same logic, Triplex V1 will also have a perfectly natural, as-designed hole in liner and case to ensure side-thrust as well
@dmitry4c996
@dmitry4c996 Жыл бұрын
lol
@dfgaJK
@dfgaJK Жыл бұрын
Surly thrust coming out of both sides would just be dual-channel simplex.
@thomaskennings2048
@thomaskennings2048 Жыл бұрын
I for one would actually love an entire episode dedicated to the safety aspect of this! Not a "tutorial", but just some insights into the considerations you had to make.
@mr.galunga775
@mr.galunga775 Жыл бұрын
Yes!
@ThatGuy-cl8gc
@ThatGuy-cl8gc Жыл бұрын
Yes indeed
@phobos1931
@phobos1931 Жыл бұрын
My day is always better when BPS posts. Keep up this amazing work! Can’t wait to see what’s next
@ahmedalshalchi
@ahmedalshalchi Жыл бұрын
Same with me ...
@NainKaigo
@NainKaigo Жыл бұрын
I have built smaller scale I class motors out of PVC and there are so many things that can go wrong. Safety cannot be overstated. Even at the smaller scale, a motor exploding is exceptionally violent. Richard Nakka is a great resource for learning about designing motors on a much smaller scale.
@robertsmith2956
@robertsmith2956 Жыл бұрын
I have had one estes motor blow up, and one fire in reverse out the top. Both were total losses of the rocket.
@vicroc4
@vicroc4 9 ай бұрын
​@@robertsmith2956Yep, Estes-style black powder motors are notorious for their tendency to CATO.
@AstroCharlie
@AstroCharlie Жыл бұрын
I'm super excited to see this series Joe! It was super fun to work on this with you!
@wesplybon9510
@wesplybon9510 Жыл бұрын
5:15 - Joe bringing us all right to the peak of the Dunning Kreuger curve and dropping us off
@derMor97
@derMor97 Жыл бұрын
Hey Joe, I would recommend placing the pressure transducers at 135° and 90° apart. This helps in preventing pressure oscillations being invisible due to symmetric sensor placement. Would be really interesting to see if there are some modes other than the L1-mode visible in the pressure data.
@TheThomSirveaux
@TheThomSirveaux Жыл бұрын
I used to work for a company that was making, let's say a very, VERY fast rocket motor for a very specific application, and one of the guys I worked with used some very expensive, very complicated software to simulate the rocket grain geometry. The company even had him fly out to the software developer to get in-depth training on how best to use it. I still remember, and I'm very jealous of that experience he had, because simulating rocket grain geometries sounds freaking fun as hell.
@squalosus223
@squalosus223 6 ай бұрын
"Comfort gets you hurt", words to live by. Not just applicable to rocketry, but to any usage of dangerous materials or equipment.
@daan6224
@daan6224 Жыл бұрын
Absolutely incredible! You're such a scientific inspiration!
@KillerDragon534
@KillerDragon534 Жыл бұрын
don't forget about friction between the motor wall and the nozzle retainer! In college I grenaded a motor because I only considered the fasteners. in reality the friction was carrying an immense amount of shear. factor this into your nozzle ejection calcs and measure preload on install!
@AAerospace
@AAerospace Жыл бұрын
The complexity of your projects is exponential!!! Can't wait for the “I LANDED A ROCKET ON THE MOON!” video .🚀🤣🚀🤣🚀 Great video once again btw.
@Oldman5261
@Oldman5261 Жыл бұрын
Don’t know if you are an aerospace engineer but if not you should be because you have all the qualities to become one. I was one for 40 years specializing in strength engineering. Your video really takes me back to the good old days of solving complex engineering problems. I wish you the best of luck. Take care.
@TAR3N
@TAR3N Жыл бұрын
Honestly, you need to make a full video covering the chemistry and building of the motor. Theres hundreds online but they all lack the attention to detail that you put into your presentations as well they’re not as articulate. I think youre doing a disservice to all the kids out there by not covering it in depth . From the kids of a coal mine community 60 years ago to today. This subject is fascinating and interesting to all age groups. The more accurate and informative information out there , the safer the hobby becomes. Bombs are easy to build, and theres a lot easier and more efficient explosives out there than rocket fuel. So i dont think you should worry about that . Other than that/ I’ve enjoyed watching your videos over the years. I understand how much work goes into your channel and the time it takes- but I really wish you could post more often if that’s something that becomes available if time permits. Take care and happy launch
@polkobra5455
@polkobra5455 Жыл бұрын
This video is on a totally different level of quality. Your work is absolutely breath-taking and I am so excited to see more! Best of luck!
@sonicsupersam7793
@sonicsupersam7793 Жыл бұрын
joe i need episode two right now my adhd can’t handle the wait
@sunlight3542
@sunlight3542 Жыл бұрын
I know the footage from space shot will be incredible, and in the meantime I’ll enjoy these updates :) keep it up!
@97vwjett
@97vwjett Жыл бұрын
One of the best KZfaq channels. Period.
@CDRaff
@CDRaff Жыл бұрын
Perfect timing. My daughter is doing science fair and we are building a rocket. This will be perfect for us to watch together.
@all2kurious
@all2kurious Жыл бұрын
Your channel has been, and will continue to be one my absolute favorites of all KZfaq.
@mduckernz
@mduckernz Жыл бұрын
Nice. I too have built up to O class, using a couple different classes of APCP - some standard R45-HTLO, some with a pre polymer polyurethane, and some with platinum catalysed silicone. The silicone burns REALLY fast btw, it’s great for end burning geometry when combined with organoiron burn rate catalysts. Wonderful to see some rocket motor development here on YT, when I started this stuff was way less than mainstream and it’s great to see more getting into it!
@jimseibyl5140
@jimseibyl5140 Жыл бұрын
I have loved watching your journey from hobby motors to full space shot. Well done Joe!
@tadpole0690
@tadpole0690 Жыл бұрын
I'm proud of you guys. From wanting a job, to crying, to this confidence you have. You got this.
@joakimlindblom8256
@joakimlindblom8256 Жыл бұрын
Wow -- this is at a whole other level! In my youth, my best friend an I built rocket motors inspired by Estes designs, starting with cast potassium nitrate/sugar grains and then going to ammonium perchlorate/aluminum/rubber based grains. But we our designs were mostly seat of the pants ball-parking, and a result most either didn't build up enough thrust for stable flight or exploded due to overpressure in the combustion chamber, with only a few successful flights. I really admire the level of sophisticated science, engineering and dedication you're putting into this!
@brodymackinnon1989
@brodymackinnon1989 Жыл бұрын
The timing of this video is great because I just started my first very small scale rocket and just finished making my first test batch of ACPC. This video is a great resource!
@GoughCustom
@GoughCustom Жыл бұрын
Exciting stuff Joe! Very excited to see the progress towards a space shot!
@Sharklops
@Sharklops Жыл бұрын
Great video as always; what you've been able to accomplish on this channel is wildly impressive
@johnbutt5156
@johnbutt5156 7 ай бұрын
Don't worry BPS space, thanks to the Dunning Kruger effect, I have total confidence in my ability to make a solid rocket booster solo
@tygerbyrn
@tygerbyrn Жыл бұрын
Awesome stuff. Great episode. This is the reason why I subbed in the first place. I look forward to more in the near future. Thank you!
@nithikasandinu9034
@nithikasandinu9034 Жыл бұрын
Finally 😃. last week i destroyed the egg pan trying to make solid rocket propellent . It was fun actually😅. Appreciate your work by the way. Its good to see you on a exiting project
@csenno24
@csenno24 Жыл бұрын
SPACE IS THE PLACE BABY
@BPSspace
@BPSspace Жыл бұрын
YOU KNOW IT
@peronik349
@peronik349 Жыл бұрын
Superb (series of) video! In your "discalmer", you talk about being "afraid" of your construction because it's dangerous! I would say rather that in this type of practice have a look not "fearful" but "respectful" (yes we take risks but we know them and we are aware of them and we act accordingly). Mistakes with this type of thing can be deadly. Safety rules MUST be followed almost fanatically. Another detail in this type of practice, one of the basic rules is: "When" it goes badly not "If" it goes badly
@mumblbeebee6546
@mumblbeebee6546 Жыл бұрын
Hooray, a new detail video, so much joy! When “Tech Ingredients” started mixing rocket fuel I got excited but this is aiming for _space_ !! :) Thank you for sharing all this cool stuff!
@Civilsitis
@Civilsitis Жыл бұрын
You are a reason why KZfaq is amazing !!!!!!!!
@sebastianwlodarczyk
@sebastianwlodarczyk Жыл бұрын
I'm looking forward to hearing more about the design and build process! Even with "rocket candy" motors, the difference between a model rocket engine and an explosive device is pretty thin- granted, you can eyeball casing thickness and the nozzle diameter for an engine that's around 1-2 cm in diameter (of course as long as you're cautious) and be _relatively_ safe, but that is a completely different scale. I'm sure that the design and manufacturing of a motor that big will be a fascinating material to watch!
@gedaliakoehler6992
@gedaliakoehler6992 Жыл бұрын
Great video. Always happy to see your stuff.
@s197shelby
@s197shelby Жыл бұрын
I have been (im)patiently been waiting for this video. Bravo sir. Excited watch and rewatch this series.
@johnqpublic2718
@johnqpublic2718 Жыл бұрын
"O-rings that climb on rocks..." what now? I'm stoked for this series! I've been on this platform since 2006 and have been looking for something like this content the entire time. I loved watching Codyslab's rocket motor series but he didn't take it all the way to space.
@srijanpanicker5395
@srijanpanicker5395 Жыл бұрын
Thanks for making such great videos, these videos becomes inspiration for us youngesters, how amazing and beautiful the world of science is, and encourages us to work more to achieve our goals!!!❤
@magicblockcraft
@magicblockcraft Жыл бұрын
Thanks for the amazing videos love them and great hype to carry on in 2023 as well ❤❤❤
@TheExplosiveGuy
@TheExplosiveGuy Жыл бұрын
This is great, there is so little video content on the design and manufacture of solid rocket motors, I've been learning as much as I can about it the last few years and have just started making my own motors, I finished a much smaller J270 a few weeks ago. Making APCP motors is surprisingly complicated for such a simple concept, the number of things that can go wrong is quite high, I've blown more casings and nozzles up than I'd like to admit lol. The biggest thing for me was getting the right surfactant to let the gas bubbles float out when casting under vacuum, Isodecyl pelargonate sure makes life easier, porosity will cause you no end of trouble, and getting the right mesh sizes for all the dry chems is imperative. I'm looking forward to the next video!
@gsuberland
@gsuberland Жыл бұрын
This is an absolutely bonkers scale project! Fantastic work.
@archonthewings3454
@archonthewings3454 4 ай бұрын
Im am making a scientifically accurate space craft in a 3d software and these videos have helped SOOO much since i am no where near qualified to make the judgments for what numbers to use or actually get test on the field for accurate data
@bry29bry
@bry29bry Жыл бұрын
This is awesome 😎 you are a legend 💪 I have been following from the beginning and it's so inspiring, keep going, never stop!
@madzen112
@madzen112 Жыл бұрын
As a Palestinian, I find your content super exciting!
@madzen112
@madzen112 Жыл бұрын
Just kidding, I'm Danish. Still great content. 😊
@alexbuilder6983
@alexbuilder6983 Жыл бұрын
Its the coolest thing seeing you and this channel evolve!
@HeisenbergFam
@HeisenbergFam Жыл бұрын
One day this man is gonna make a makeshift spaceship and make a video from space
@elidas1008
@elidas1008 11 ай бұрын
"O-rings that climb on rocks" 😂 loved it Edit : actually there where many more joyful side notes which all together made my day.
@williamj8349
@williamj8349 Жыл бұрын
You're absolutely brilliant - Keep up the good work.
@benedictsth
@benedictsth Жыл бұрын
To me it's just magic how one could possible calculate that kind of stuff. But I'm happy those people exist and show us the result of their work.
@aerox4979
@aerox4979 Жыл бұрын
That was so interesting, thanks for sharing your work with everyone
@oldcynic6964
@oldcynic6964 Жыл бұрын
10:00 "I'm sure.. sure.... sure.........." In my 68 years I have found that when someone says "I'm sure" what he actually means is "I don't know, but I hope to God that..." :=) Very interesting video, Joe. I stumbled on it by accident, and I wouldn't say I understand all the points, but I enjoyed it.
@JeremyHonGY
@JeremyHonGY Жыл бұрын
I've been waiting for this!!
@wombatillo
@wombatillo Жыл бұрын
Very detailed and in-depth. Happy engineering!
@thibauddascotte5206
@thibauddascotte5206 Жыл бұрын
Super happy you did this video!!
@metalworker3
@metalworker3 Жыл бұрын
This is awesome Joe! Years ago, I tried making some G-class motors with a rock tumbler. Your process looks a bit more methodical, and bonkers. Best of luck!
@andrewgarberXYZ
@andrewgarberXYZ Жыл бұрын
This was a fantastic video - loved it. Great stuff.
@johnwiebe8581
@johnwiebe8581 Жыл бұрын
Love this content and the quality sponsors too. Always excited to see your new videos! Hopefully you are able to go higher than 100km, though curious if there is an altitude limit for hobby rockets (to avoid some of those low hanging satellites)?
@Jackasmacka
@Jackasmacka Жыл бұрын
Incredible intro. Cannot wait for part two.
@inkster-tk3uz
@inkster-tk3uz Жыл бұрын
10/10 tutorial, got an engine built over night, testing tomorrow. wise me luck.
@DanielWilliams-oi4ss
@DanielWilliams-oi4ss Жыл бұрын
Normally i skip ads/product placement, but the onshape ad actually caught my attention. I run Linux, and can’t be arsed to dual boot. So cad stuff has been kinda out of the picture for a while.
@leggo0
@leggo0 Жыл бұрын
So excited for this series!
@MinuteRockets
@MinuteRockets Жыл бұрын
Great info, thanks for sharing! I hope the space shot is a success.
@rocketcello5354
@rocketcello5354 Жыл бұрын
YES, caught a BPS vid early! I've made a few rough designs for rocket candy motors before, but nothing this complicated and deadly. That igniter is very clever, that was an issue with my motors. Very glad it fired off well, and let's hope the next one works!
@The.Talent
@The.Talent Жыл бұрын
I'm excited for this!!!!
@joachimkarstens9769
@joachimkarstens9769 Жыл бұрын
your work is just insane, man! :)
@khuonglam183
@khuonglam183 9 ай бұрын
You guys are amazing. Keep up your great work.
@MikesTropicalTech
@MikesTropicalTech Жыл бұрын
Wow, blown away by the leaps and bounds you're making on your journey past the Karman line!
@zephyr4620
@zephyr4620 Жыл бұрын
Nice 👍 learning lots, thanks
@AlejandroMunoz-ns3dq
@AlejandroMunoz-ns3dq 8 ай бұрын
Explained really well 👏👏
@monkeytoes90
@monkeytoes90 Жыл бұрын
Geez I’m a nerd, i think it’s great when you get into material science, many engineers that I’ve worked with from a technician standpoint have failed to fully comprehend the properties of the materials that they were designing for. Quite frankly metallurgy is a science that borders art and when someone has a high compression level they can work magic and prevent disaster in the same step.
@divyanshusharma6525
@divyanshusharma6525 Жыл бұрын
really appreciated and really needed
@Na16Patman
@Na16Patman Жыл бұрын
NEW BPS VIDEO GO GO GO
@upuldhanushkagajanayake2719
@upuldhanushkagajanayake2719 9 ай бұрын
What a wonderful work Keep going❤😮
@jessepersinger9821
@jessepersinger9821 Жыл бұрын
Thanks for the video. I’ve just recently finished a motor build myself and did not know about open motor. Will be a great resource, any extra information is a step towards a safer test.
@PanzerKampfWagen.VI.ausf.B
@PanzerKampfWagen.VI.ausf.B Жыл бұрын
Thanks for the tutorial video
@oddzc
@oddzc Жыл бұрын
Love your stuff. Keep up the great work!
@joelhavinga8366
@joelhavinga8366 Жыл бұрын
Just created an OnShape student account! Thanks for showing it, it seems really great.
@humanistwriting5477
@humanistwriting5477 Жыл бұрын
i know its too late, but may i suggest the oddest, and most brilliant thing for stock tubes particularly aluminum tubes Ball Sizing. you get a series of steel balls sized from a bit under ideal size to just over ideal size and push them through with some lubrication. this forces the material to back to round and can help a little with any voids allowing the use of extruded AL tube. Now we use ball bearing balls industrially because the are polished and darn near perfect sized and cheap to replace but you can just turn a mandrel for a one off so you don't need the entire radius of a ball, but you should turn two overlapping radii if you make a mandrel to size and true up your tubes, and only two in case there is some misalignment thats also why you want to use a radius and not a cone, misalignment when you push it through.
@MikeSavageZA
@MikeSavageZA Жыл бұрын
Well May I just say I am here for this. All of it.
@bobert6754
@bobert6754 Жыл бұрын
Awesome video. Thanks to you, I now have the confidence to build a 100 lbs solid rocket booster for the first time alone in my garage.
@davidjhyatt
@davidjhyatt Жыл бұрын
I just poured a 77% O for our 25k competition rocket a couple days ago! Very interesting to see all the ways we are similar and different. Good luck!
@internalerror00
@internalerror00 Жыл бұрын
Looks awesome. Looking forward to the future videos.
@favesongslist
@favesongslist Жыл бұрын
Wow, you never cease to amaze, What a lot of knowledge you are gaining. BTW what did you think of Starship?
@yotamdubiner2545
@yotamdubiner2545 Жыл бұрын
Awesome video! Excited to see more
@truegret7778
@truegret7778 Жыл бұрын
Good to see new adventures and to see you back. You might want to consider a "wagon wheel spoke design" for the grain as that will maximize area of propellant. I worked at a startup, long ago (in the '80s) that had a solid propellant (pretty good Isp) known as polybutadiene mixed with carbon (pressurized helium pressurizing LOx sprayed into each spoke of the wheel). As I recall, we had a 12 spoke design. (ref: "AMROC|Know Your Rocket" - which later became SpaceDev, then became the solid booster for Virgin Galactic ). Your design is very close to that design, minus the wheel hub.
@cl3m3n7
@cl3m3n7 Жыл бұрын
Thank you so much for sharing all of this with everyone. And as always the quality is top notch. Quick question, what material do you use for O-Rings ?
@512TheWolf512
@512TheWolf512 Жыл бұрын
This will be very useful, thanks!
@pavelrak8906
@pavelrak8906 Жыл бұрын
Just awesome! Great job!!!!!
@Crustyislooking
@Crustyislooking Жыл бұрын
Absolutely great vid
@user-id3mn2ih4y
@user-id3mn2ih4y Жыл бұрын
Useful message, thanks
@ewanp
@ewanp Жыл бұрын
Good to see you back! I know all about overpressure! Nozzle diameter too small and BANG! Lucky I thought of sand bags.
@ltpinecone
@ltpinecone Жыл бұрын
Oh this is gonna be a cool project!
@GreggCesaroni
@GreggCesaroni Жыл бұрын
You are very right about a lot of the safety. You should be scared but not to the point where you can’t do any work. You shouldn’t be too comfy to where accidents happen. Took me a little to find that balance. It’s always be aware of what can go wrong and keep it at the back of your mind. First time I made propellant for HPR motors I was a on edge. Second batch, not as much. Then I made my first commercial motors. When I knew what and who they were for, I was shaking and didn’t sleep lol. But 3rd batch in, I was fine. But I knew the risks. Can’t wait to see your rocket fly! Good luck!
@kirleyq1394
@kirleyq1394 Жыл бұрын
This is the best channel on KZfaq.
@santosvella
@santosvella Жыл бұрын
Every time someone says "I wouldn't advise doing this" I am always more interested, of course. I have had this mentality from time to time and can appreciate the single mindedness one needs to follow these things to their logical conclusion, in spite of the steep learning curve, time needed or difficulty in achieving the goal. We live in interesting times.
@zebo-the-fat
@zebo-the-fat Жыл бұрын
Very nice, keep us informed!
@BreakingTaps
@BreakingTaps Жыл бұрын
Super interesting, can't wait for the future videos! I hope your lathe survived the graphite nozzle 😬
@Termuellinator
@Termuellinator Жыл бұрын
love it! And i also wonder what should ever go wrong when casting ;)
@BenjySparky
@BenjySparky Жыл бұрын
BPS you rock! Peace
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