How To make an Electric Bicycle (Brushless Motor Crazy Torque)

  Рет қаралды 589,947

DIY King

DIY King

4 жыл бұрын

To order customized PCBs for your projects:
www.nextpcb.com
In this video we are going to redo the conversion on our bicyle using a powerful brushless motor while replacing the old geared DC motor.
Earlier we have converted our bicycle using a geared DC motor, though the conversion was sucessful and we were able to get thing rolling but still the top speed and the torque provided by the DC geared motor was miserable.
So we decided to step up the game and eventually we come up with the idea of using a brushless motor from an old hoverboard and some high discharge lithium pollymer batteries to give this bike a puch of power.
The conversion was stright forward as we tried to eleminate as many unwanted parts as possible during the process and thus we were able to achieve a top end speed of nearly 40 km/hr (The bike is surely able to get double that but the speed controller we had was able to handle only six cell lipo pack) and the torque was phenominal, seriously wheelies on the go.
Gerber file and schematic for the PCB:drive.google.com/drive/folder...
For more details visit the instructables blogpost:www.instructables.com/id/DIY-...
Regards,
DIY King

Пікірлер: 383
@Leafyfpv
@Leafyfpv 4 жыл бұрын
i had made something close to this but didnt re wire the motor, used a cheap sensored controller, and had way too low of a gearing... i had 3d printed a tpu adapter for the bottom bracket of a bmx bike to fit the shaft of the hub motor. I like your solution... the torque you have got out of that motor and gearing combination is wild! Props!!! thanks for sharing!
@Attic-Toy-Design
@Attic-Toy-Design 3 жыл бұрын
Have you got the drawing on how to re-wire the hub motor? Only video/pictures are not enough for a good reference...Thanks!
@ayazamin7545
@ayazamin7545 4 жыл бұрын
awesome man i thnik its the only diy channel in pakistan with good vloging skills
@TheMcdrewb
@TheMcdrewb 3 жыл бұрын
How did you put tension on the chain??? Looked like it went on real easy...meaning it would come off easy?? What am I missing??
@RahulSharma-fu4rj
@RahulSharma-fu4rj 4 жыл бұрын
Great job bro!!
@zakabhatti7243
@zakabhatti7243 3 жыл бұрын
Hello DIY King, thanks for sharing. Just a quick question: can the xiao mi escooter motor also be used?
@darexg
@darexg 3 жыл бұрын
yes. inside its exactly same motor
@aski1529
@aski1529 Жыл бұрын
Hey where did u get the adapter for motor axle to fit into bicycle frame
@ananthiyengar8452
@ananthiyengar8452 4 жыл бұрын
V good work,. Pl explain how you used battery, how much potential it should be
@ryanlebeck259
@ryanlebeck259 3 жыл бұрын
I would like to see someone convert 2 electric bicycles into a four wheeler that is also electric.
@blanco5099
@blanco5099 3 жыл бұрын
Check the channel jegringeverything
@maxl7827
@maxl7827 3 жыл бұрын
jerryrigeverything did that
@tomdianaks
@tomdianaks 4 жыл бұрын
That’s amazing,Excellent Conversion👍🏻👍🏻👍🏻
@6tmj79
@6tmj79 4 жыл бұрын
Congrats Guys!
@user-qq9kg2dj9e
@user-qq9kg2dj9e 3 жыл бұрын
Pedal pads are ok in position or try to turn and fell off? Or you fixed them?
@alextrezvy6889
@alextrezvy6889 2 жыл бұрын
04:48: Where you get the hub which allows to install the disc from both sides?
@rajaram-pr7si
@rajaram-pr7si 4 жыл бұрын
Great work brother just love it
@siddharthginimav1752
@siddharthginimav1752 3 жыл бұрын
Bro what was that small black box component you used ?
@gabrielmarin4300
@gabrielmarin4300 4 жыл бұрын
Good job, bro! 😎👍
@jwellingtonsales8778
@jwellingtonsales8778 4 жыл бұрын
Hello friend, how's that plate that you stick on the engine of the hearer? What would be the name of the plate so I can search on this site?
@likiyeah
@likiyeah 4 жыл бұрын
Hi, very nice work Brother, simple and easy. You are great.
@ivojara
@ivojara 2 жыл бұрын
Can you Please explain the rewiring of the motor in detail. I got it was in series and now it is paralell, but how ?
@Everestb
@Everestb 4 жыл бұрын
Hello your new conection in the motor is triangle? No star?
@yogeshnaik9276
@yogeshnaik9276 3 жыл бұрын
well done video, but how much kms it goes on a full charge, my office is 30 km and I want to now if you can put this motor in hub for me Thanks Yogesh..Goa
@Chuuya.nakaharaz
@Chuuya.nakaharaz 4 жыл бұрын
Great done...... Love from Mizoram
@-san_mac-
@-san_mac- 4 жыл бұрын
Great work and good wiring keep it up
@zarkriaz2491
@zarkriaz2491 4 жыл бұрын
Allah tujhe khush rakhai Jani miss you carry on ❤️
@sameerwaheed5285
@sameerwaheed5285 4 жыл бұрын
Great work & alternation, Keep it up boysssss
@sskiinventions5820
@sskiinventions5820 2 жыл бұрын
Well Bro How Much Torque does The Motor Gets And How Much Volts Does The Motor Needs And What ESC did you used In this Project And Whats the motor and ESC Specs here
@mubashira169
@mubashira169 4 жыл бұрын
Bro please drop the link for bldc motor controlor u used in thi :)
@Hindiaudios
@Hindiaudios 4 жыл бұрын
hello can i use a bipolr stepper motor in e bike?? if yes then how?
@ebadurrehman8025
@ebadurrehman8025 4 жыл бұрын
Great work❤️
@edelbarcelon3321
@edelbarcelon3321 3 жыл бұрын
can you share me to increase the speed of hoverboard motor and the pcb board i want to build like what uou have done thanx more projects to come
@Charlie-wv2oo
@Charlie-wv2oo 4 жыл бұрын
Maravilha !!! Parabéns.
@circuitdotlt
@circuitdotlt 9 ай бұрын
where can I buy such sprocket, mounted in place of brake disk?
@carman1209
@carman1209 Жыл бұрын
I love it. I wish I had that bike. Great job and god bless you sir..
@ahmedfarouk1571
@ahmedfarouk1571 3 жыл бұрын
What battery is suitable for a motor in terms of voltages and amperes
@milindambike9683
@milindambike9683 3 жыл бұрын
What if I use ceiling fan motor instead of hoverboard motor??? What changes would I need to make???
@julianwright6012
@julianwright6012 3 жыл бұрын
I am full of admiration for your project. Also, it is very well presented.
@samermardo431
@samermardo431 4 жыл бұрын
Hello dear. When can we get some more details on how you rewinded the coil of the motor and eliminating the hall sensors please?
@klausbrinck2137
@klausbrinck2137 4 жыл бұрын
No rewinding, simply from Star to Delta, gives √3-fold more speed, but equaly less torque. Would be cool, if he could switch back and forth between the 2 configs, so 2-gear e-motor...
@IUbU
@IUbU 4 жыл бұрын
@@klausbrinck2137 All right, so is there any point, to refurbish the moto inside, instead of setting up a simple mechanic bike gear to change between more speedy or torquey outcome?
@klausbrinck2137
@klausbrinck2137 4 жыл бұрын
@@IUbU 1st: You save electricity and so get higher range. 2nd: You don´t have to use yout legs, you use the motor after all... So, there is 2 points there already. And he doesn´t have 2 electric gears anyway, he just chose to switch to the 2nd gear permanently.
@lovepreetsinghgill517
@lovepreetsinghgill517 3 жыл бұрын
Elimination of hall sensor is in e.s.c. not in motor.
@user-qq9kg2dj9e
@user-qq9kg2dj9e 3 жыл бұрын
Very cool bro 👍🏻 Super comfortable to watch.
@philipardvall1968
@philipardvall1968 7 ай бұрын
Can someone explain why the motor dont stutters when there is no hall sensors? Without load just free spinning I understand that it works but when using it under load it must stutter.
@luisrivera-pq7jd
@luisrivera-pq7jd 4 жыл бұрын
I have a radmini with a 750watt rear hub and 48v 14ah battery but is slow can you help to make it go faster
@dksfollies4772
@dksfollies4772 4 жыл бұрын
Well done young man
@bhaskarsarkar2902
@bhaskarsarkar2902 3 жыл бұрын
How about install s modified solar panel for charging on e bike ?
@prabanchakmaamitabhomankoo2102
@prabanchakmaamitabhomankoo2102 3 жыл бұрын
Really amazing even I have such practical hobby to do, hope I will do that one day. What basic reference do you recommend I mean the knowledge about motors, wiring and so on so that I can learn. Please do suggest me...👍👍👍 thanks
@petrusobuta9691
@petrusobuta9691 2 жыл бұрын
Please tell me how to connect the circuit of motor of the hoverboard. Please
@zowei833
@zowei833 4 жыл бұрын
Great video bro, can u tell me from where to buy controller in karachi which u have installed with bldc?
@abdulqadeer6251
@abdulqadeer6251 4 жыл бұрын
Good work bro
@dineiartessol6942
@dineiartessol6942 4 жыл бұрын
Gostei,um belo projeto valeu💪🚴
@mattclark7941
@mattclark7941 4 жыл бұрын
Hi please could you do a video on how you wire the motor it’s difficult to see on the video? 👍
@jelteswinnen6865
@jelteswinnen6865 4 жыл бұрын
yea
@user-qq9kg2dj9e
@user-qq9kg2dj9e 3 жыл бұрын
+ 1
@rx-robo3405
@rx-robo3405 3 жыл бұрын
Its easy guys, just match the cable colour between bldc motor and universal brushless controller
@njfulwider5
@njfulwider5 4 жыл бұрын
Hey Buddy!!! Long time no chat!!! Loving the new workshop and really liking your design on the bike......90K subscribers........Your kicking butt!!
@theexperimental9271
@theexperimental9271 4 жыл бұрын
how much voltage are u running the hub motor? i have also converted my hover board motor internal coil in parallel. it is running good at 12v but don't know up to high much voltage i can go to get more speed and torque.
@jayhu6075
@jayhu6075 4 жыл бұрын
Great explanation about this project. Keep going.
@StillFunBrewing
@StillFunBrewing 4 жыл бұрын
Very cool. Keep it up!
@andr3sp75
@andr3sp75 9 ай бұрын
What is that cylinder in the bottom bracket?
@jynkotech
@jynkotech 3 жыл бұрын
Salam Can you guid us where to buy hover bord motors ?
@ricogastilo9441
@ricogastilo9441 4 жыл бұрын
Can you help me how to convert the speed of the motor and where can I order the board?
@dina_roberto
@dina_roberto 4 жыл бұрын
From where can I get the board
@bikashgururandom
@bikashgururandom Жыл бұрын
Which motor controller are you used
@ccycca5380
@ccycca5380 2 жыл бұрын
where did you buy the motor and how is the specs of the motor rpm and torque please
@timothyhinton7513
@timothyhinton7513 2 жыл бұрын
Can u tell me the brushless controller info please and batteries
@looking-beyond
@looking-beyond 4 жыл бұрын
A small help if u can Convert cycle chain to a duplex chain Pl if possible
@Suprem3GamerDamianWinchester
@Suprem3GamerDamianWinchester 3 жыл бұрын
Love this video, can you do a diy esc 400A 22s with a controller or throttle ??
@trovaoag
@trovaoag 3 жыл бұрын
Hi, do you can show the step by step of connecting the motor to obtain this torque?
@tomvandernoll1455
@tomvandernoll1455 3 жыл бұрын
Did you find a video?
@seanmccarthy8311
@seanmccarthy8311 4 жыл бұрын
Nice work!
@gurpreetsingh-de3bs
@gurpreetsingh-de3bs 4 жыл бұрын
where did you get that motor .. 2nd hand motor>
@kuriakosesebastian9628
@kuriakosesebastian9628 4 жыл бұрын
Yeah! Love it
@Alex-dh8bi
@Alex-dh8bi 2 жыл бұрын
how many watts does this 250w or 350w motor have
@anasbaig1286
@anasbaig1286 4 жыл бұрын
Great job bois keep it up
@tejassoni21
@tejassoni21 3 жыл бұрын
Great to see first time who made Cannes in winding to increase the torque. I believe the it will increase the current draw of the battery and cause less run time. Just let me know does it affect battery run time compare to last set up. Thank you.
@hkshks3979
@hkshks3979 3 жыл бұрын
What gear ratio did you use?
@anandkamath5785
@anandkamath5785 3 жыл бұрын
very good and quality conversion done...keep it up...
@ITSMYBSNLDINESH
@ITSMYBSNLDINESH 3 жыл бұрын
How many watts power consumes and cost of motor. Can you available in indian markets
@methanu6659
@methanu6659 4 жыл бұрын
Can u do a conversation video dedicated to making this motors faster?
@eone2345
@eone2345 4 жыл бұрын
Thanks for the info. Appreciate if you can provide the subtitle please.
@YNRSuperBikers
@YNRSuperBikers 2 жыл бұрын
From where u buy that sprocket
@joshcritchell8001
@joshcritchell8001 4 жыл бұрын
What watt and volt is the motor?
@akshitsingh5445
@akshitsingh5445 4 жыл бұрын
Love from INDIA🇮🇳
@lacusbarkacs1784
@lacusbarkacs1784 4 жыл бұрын
Gerber file and schematic for the PCB dowload link plise ?
@rugerist
@rugerist 4 ай бұрын
hello, what is the reference of the pinion, please.
@Traderhood
@Traderhood 2 жыл бұрын
Great project. I wish there was more detail on how you altered winding of the motor.
@MrJbrantley1
@MrJbrantley1 Жыл бұрын
Me too
@itwasrightthereinfrontofyou
@itwasrightthereinfrontofyou 3 жыл бұрын
Climp any hill with a small boat starter motor. If you were 90 degrees with front install, it would flip the rear up so you could face plant the wall/mountain/rock. If it were rear, you would be flying up the stairs in a wheelie. Make sure to feather the brake. Take one of them diesel lithium battery starters rated at 110v 100amps with a pwm(pwm brush only much stronger than brushless..brushless made for long distant constant...not best for torq). So yeah, Stunt guy like you, use a small starter motar which could pull a car at 2,000 lbs. Infact for the ultimate short burst that will climb anything use a 300 amp pwm(max hard to find- can get 150amp pwm) and you could flip get air on those stairs and flip with perfect landing. Another thing you can do is upgrade you control box to 5,000 watt 96v and overload brushless(500 watt brushless handle it for short bursts 5-8sec under heavy incline . 750watt 8-14. 1000 watt for 19-25 1500/1800 26-36 2000 47-60 and a bit over. 3000 1-2 mins.
@aatik0183
@aatik0183 4 жыл бұрын
From where do you bought that lithium batteries because its very difficult to get such sort of batteries in pakistan?????
@DIYKingSaM
@DIYKingSaM 4 жыл бұрын
These batteries are now avliable from Saddar corporative market eaisly.
@pasyensyatv9092
@pasyensyatv9092 4 жыл бұрын
nice work! what battery did you use? is it for RC cars?
@shaham3415
@shaham3415 3 жыл бұрын
It.can be used in any hobby work
@yurnylaguna9354
@yurnylaguna9354 4 жыл бұрын
Excelente te invito a que hagas más videos i te motives a su fabricación i comercialización saludos desde Arequipa peru.
@electronic7979
@electronic7979 4 жыл бұрын
Excellent project
@sagaroffline9579
@sagaroffline9579 4 жыл бұрын
What is the cost of a ready electric bicycle
@kadatis
@kadatis 4 жыл бұрын
Very good idea and job ...I want very well one lake these ...good luck mister ...kadatis from Algeria
@insidetechnology2745
@insidetechnology2745 3 жыл бұрын
App ne konsi engineering kri hai plz tell me
@simonlagann8178
@simonlagann8178 4 жыл бұрын
can not get to the gerber file with link . please help . great video .
@himalayanbgguitarworkshop1474
@himalayanbgguitarworkshop1474 4 жыл бұрын
Yo Bhai you are the great. Love from Nepal. Mujhe bhi ek aisa hi electric bike bananatha Bhai.
@kmuralikrishna1582
@kmuralikrishna1582 4 жыл бұрын
What is the details about that motor in volts and watts ..? Requesting kindly add list the parts that you used in description that give clear picture. Also what kind of controller to regulate the speed, ..can we use ebike controller..?
@aleksanderlikar5375
@aleksanderlikar5375 4 жыл бұрын
ESC is from RC vehicles.
@Gamleprofil
@Gamleprofil 4 жыл бұрын
Hoverboard motors are usually 300w each. My china board have 700w total so 350w each wheel pretty impressive
@hongyangjiang4976
@hongyangjiang4976 3 жыл бұрын
Nice craftsmanship.
@idaniamairena4191
@idaniamairena4191 9 ай бұрын
A fun, practical & affordable ebike
@andrewevtushenko8306
@andrewevtushenko8306 3 жыл бұрын
What is its maximum speed?
@williamvan909
@williamvan909 3 жыл бұрын
hello can you use a cealing fan motor
@fernandosergiogomes784
@fernandosergiogomes784 3 жыл бұрын
Great, Congrats
@littlebear5219
@littlebear5219 3 жыл бұрын
That look great well done great job
@Throbbing_Erectionist
@Throbbing_Erectionist 3 жыл бұрын
Is that a beach? Where is this?
@ridwanurrahman8945
@ridwanurrahman8945 4 жыл бұрын
What is the wheel size of your bike
@ffss2989
@ffss2989 4 жыл бұрын
It's an interesting design, but you got the essence of a bike, which is the pedal of the bike! If the battery gets empty somewhere for any reason, it's no longer a bike.
@imamit_07
@imamit_07 4 жыл бұрын
Can we use throttle like bike instead of this potentiometer...? I think that would look more realistic and cool...
@-joo3033
@-joo3033 4 жыл бұрын
Realistic?
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