How To Repair A Switch Mode Power Supply Without Blowing It Up!

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How To Repair A Switch Mode Power Supply Without Blowing It Up!

Рет қаралды 9,721

Күн бұрын

Sometimes you can replace the faulty components in a switch mode PSU only to plug it in and watch your shiny new parts self destruct. I recently have this problem with a power supply that blew up even though it was connected to a current limiter (light bulb). Find out why this happens and how to successfully repair this type of fault
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Richard

Пікірлер: 42

@sivoltage Ай бұрын

Really enjoying all your videos. I’ve leaned so much from them. Our lives are very similar. Im about the same age as you. We did similar things as kids. Playing out in old scrap yards in Leeds. Pulling televisions apart and messing about. We used to break open transformers and pull out the metal E shaped things. We called them E flyers and threw them about, they would glide for miles. 😂 Constantly getting told off by my old mam for taking everything apart. Where I lived in Hunslet in the 70s the council were pulling down loads of old back to back houses. There was no fences back then so we would clamber about in them and messing with old wooden fuse boards. I’m amazed I’m still alive. Would love to hear more tales of those days.

@ralphj4012 Ай бұрын

It will be interesting (probably, just to me) to see whether the lamp reacts faster than any dodgy mosfets and if it withstands the 320V DC (albeit for a very short period).

@LearnElectronicsRepair Ай бұрын

I think this is something we can play with on the next live stream 😉

@sivoltage Ай бұрын

Brilliant thank you, Looking forward to the next one.

@francismannion7075 19 күн бұрын

Thank you for a very interesting lesson.

@grahambambrook313 Ай бұрын

Hi Rich, Decades ago my old dad who was a 'sparky' for the SWS which became the Midland Electricity Board if you remember them. He showed be a way of using a lamp holder on flying clip leads to help diagnose this sort of problem and to this day, I keep a 15W or 25W, 240V pigmy bulb set up like this in my tool collection. Most of his job involved transmission @11kV and above so I guess he did not wave his trusty test lamp about too often at work 🤣 but it came in handy on domestic duties. I found through my teenage years that this can be a useful technique for finding automotive issues, too! Incidentally, for many years I could not figure out how I got a nasty 'belt' from my (12VDC) car horn on one occasion, having had one or two from ignition coils and the like it was a bit of a shock (pun intended)! Far more recently, through programs like yours and others, I discovered the mystery of back EMF as the horn operated when shorted to earth through a relay as there is quite high current through a horn circuit!! We live and learn, as 'tis said!🤯

@amirfathirad2965 28 күн бұрын

easiest way to add a light bulb to the mosfet side of the circuit is to use the capacitor leg, take out the electrolit capacitor and use wires to attach it to the board and light bulb etc, just you have to be careful with soldering electrolite capacitors, they are a little bitexplody when getting warm from soldering iron

@Gonzi-ze1sk Ай бұрын

i learning a lot from you

@LearnElectronicsRepair Ай бұрын

You're welcome

@fey4949 Ай бұрын

It would be nice if you show us the all of the different methodes as you suggested. We could see the pros and cons. Thanks Ritchie.

@LearnElectronicsRepair Ай бұрын

Part two mostly recorded 😉

@Chief_Engineer Ай бұрын

There is a universally accepted symbol for a light bulb - a circle with a diagonal cross inside. It doesn‘t have to look like a chef‘s hat (although I admire the artwork). 😂

@jkmac625 Ай бұрын

I'd be interesting in watching a video about mains isolations transformers. Most of the ones I've found online seem to be 240 to 120 step down transformers rather than 240 in 240 out. Thanks.

@Arachnoid_of_the_underverse Ай бұрын

Nice explanation thanks for that.

@robtitheridge9708 Ай бұрын

Takes me back to the days of the earley PACE set top boxes chopper transitor shorts change it and anything that looked burnt turn on and bang .thank god somone bought out a repaire kit .

@viniciusvbf22 Ай бұрын

Amazing content! I was never able to confidently fix PSUs. Unless it was something pretty simple, like replacing capacitors, they've always shorted again just after powering them up. I've change every component in the PSU (but the transformer) once, and it still shorted again right after powering it up 😅🤷‍♂ To me, people like Haseeb are magicians.

@andymouse Ай бұрын

Maybe bring it up on a Variac and look for hotspots or find the short on the board, But it will be interesting to see the bulb inserted in like this as I haven't seen it before ! I look forward to part 2.....cheers.

@justmc62 Ай бұрын

Great as always Rich.. Looking to set up a permanent isolation transformer on my bench. Will appreciate your thoughts on the alternate solutions you spoke about ...Thanks

@ciobanurivelino3844 Ай бұрын

It's normal to you, to know that trick. As is an Old School trick like you and me. Regards!

@blindkeith Ай бұрын

looking forward to the next vid on this .

@jimgross5 Ай бұрын

Just my opinion but if I am repairing something for a paying customer I will never trust mosfets purchased from aliexpress or ebay go with a reputable seller like Mouser and DigiKey. Yea you pay more but they are not fake.

@Dutch_off_grid_homesteading Ай бұрын

Heya, love the trouble shooting thought. as with a accident I sorted my Mppsolar inverter the MPPT pcb probbebly gone try to repair it my self already openend the inverter (wouw what a lot of wires in there took foto so I later can see hohw everything is connected thinking of filming it ut don't know jet ( don't want to look as a fool if I can't repair it) also looking at youtubers who already did some repair work on these imverters

@nasosst3092 Ай бұрын

Thanks again Rick. But are we positive that the aliexpress replace components are good for the job?

@LearnElectronicsRepair Ай бұрын

No. That is one possibility here

@davet3804 Ай бұрын

To limit current ..Could you not switch big caps for low value 200v caps to check unit is running with no load ??

@ianhaylock7409 Ай бұрын

Could also use a variac to reduce the input voltage.

@Foobar_The_Fat_Penguin Ай бұрын

26:56: Instead of cutting traces to insert the light bulb, couldn't you also desolder one of the big filter caps and reattach it with a pair of wires and then a bulb in series? If the "blow-up current" comes from the caps, it should suffice to limit their output, no? You'd probably still need the limiter on the input for other faults (e.g. the bridge rectifier suddenly going short) but you don't have to damage the PCB or bend mosfet legs or stuff like that.

@SpinStar1956 Ай бұрын

Hi there, could I ask your source for the nice graph-paper? I’ve been looking for some with smaller graduated squares like yours. I looked on Amazon but couldn’t match yours Richard. I use it for schematics and PCB initial layout. Thanks & 73! 😊

@TallyTechandTroubleshooting Ай бұрын

Fantastic! Is there a "current limiting lightbulb" explanation somewhere on your channel. Very interested in putting one together. Thank you for your patience, Richard and thank you for your channel!!

@georgeprout42 Ай бұрын

Dim light bulb tester is probably the term you need to search. A 100W old school tungsten lamp, ohms law takes ~0.4A @240V. If the unit under test is internally shorted then the lamp turns on at full brightness and the unit is limited to ~400mA. But the voltage drop is all on the lamp. The result is no bang, no damage. If it lights up dimly, the test passes and you can plug it in directly as you know it's not shorted. A brief flash can be ignored, inrush current will do that.

@LearnElectronicsRepair Ай бұрын

Yeah I made at least one video about that kzfaq.info/get/bejne/ipiFgbmguZrLc30.html The one I use mostly is 65W halogen

@TallyTechandTroubleshooting Ай бұрын

@@georgeprout42 Thank you!!

@TallyTechandTroubleshooting Ай бұрын

@@LearnElectronicsRepair Thank you, Richard!!!

@talkintech9363 Ай бұрын

I bought a brand new 500W PSU, powers up ok but when plugged into the motherboard it doesnt power up, mother board is ok as when the old psu is plugged in it powers up normally. What should I be lookung for to repair it?

@stevewebb1941 Ай бұрын

Is the power supply going through the isolation transformer and oscilloscope

@LearnElectronicsRepair Ай бұрын

Only connect the DUT to the isolation transformer, you can then connect your grounded test equipment (one at a time if you connect them to different ground points or all together if you use a common point) to anywhere you like

@ionutzionutz7106 Ай бұрын

but why should we insert the bulb into the mosfet circuit, to see that they are burnt... isn't it easier to check them and all the connections with the surrounding resistors and so on?

@LearnElectronicsRepair Ай бұрын

You are missing the point, in the previous video I replaced the shorted mosfets checked all the surrounding resistors and so on. It powered up for a few seconds then the replacement mosfets went short. So we need a method to diagnose the problem in this sort of scenario. Previous video on this repair : kzfaq.info/get/bejne/a758qJyJya3Un2w.html

@ionutzionutz7106 Ай бұрын

@@LearnElectronicsRepair sorry, I haven't seen the previous episode. I'll look right now...