HOW TO REPAIR RUST Fender Patch Panel "STACK A TACK" MIG Welding TECHNIQUE

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Make It Kustom

Make It Kustom

26 күн бұрын

On this episode of Make It Kustom, I weld in a fender patch panel using the "Stack A Tack" technique
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Пікірлер: 295
@TimothyKepner
@TimothyKepner 23 күн бұрын
I'm 77 and I learn something every time I watch your videos. See even old dogs can learn new tricks. Thanks
@b1umb0y
@b1umb0y 21 күн бұрын
And your explanations are so clear and reveal much of your expert reasoning.
@walkingwithdogs8547
@walkingwithdogs8547 24 күн бұрын
When I was 15 back in the mid 70's my Dad entered me in a competition as from the age of 13 was doing body work repairing rust. You had to choose the repair you was going to do. My choice that most people won't know unless from the UK was a Hillman Hunter front head light wing repair. What ever you did would have to paint and finish both sides! I was so proud to win being the only teenager and all judges picked the wrong side. No it didn't make me a big head just pushed me to be better at the next repair, and boy was it a ride people expecting perfection every time.
@MakeItKustom
@MakeItKustom 24 күн бұрын
That’s incredible! You must really understand metal!
@walkingwithdogs8547
@walkingwithdogs8547 24 күн бұрын
@MakeItKustom know still at 60 I continue to learn.
@timferriss905
@timferriss905 23 күн бұрын
Hillmans and sunbeam rapier I had was a rust bucket. I also had a Vauxhall viscount 3.3 when I was a teenager that was remarkably solid. I like your comment.
@troydowning3302
@troydowning3302 16 күн бұрын
O o o of chokes ⁹ⁿ⁹999⁹9⁹⁹die of the best shipping in 99⁹😊😊
@jameskilpatrick7790
@jameskilpatrick7790 24 күн бұрын
When you're capable of the super awesome perfectionist work, it's easy to leave the "real people" repairs behind. Thanks for keeping your channel down to earth, and sharing all the great tips & tricks for the regular stuff, along with the ultra-slick Kustom work. Great channel!
@randyfleet9968
@randyfleet9968 24 күн бұрын
This is the type of video I love!
@chrissandberg8856
@chrissandberg8856 23 күн бұрын
Karl, this is so spot on for the DIY guy and what are real world types of repair.. Can't say enough about what you do, how you share so freely, and the skills you bring to the channel. This episode is a real good lesson on rust repair, that I for one can apply to the project in my shop.. Thanks.
@bartholomule
@bartholomule 24 күн бұрын
I was half-expecting the old "cut-n-butt" here as a part of your "stack a tack". Looks good.
@professorfalken4600
@professorfalken4600 24 күн бұрын
Body by Fisher, nice work
@davida871
@davida871 24 күн бұрын
Thank you for teaching us your skill. Love metal work. Learning all the time.
@philho122
@philho122 24 күн бұрын
Good Timing! I recently thought I should continue my "regular people stuff" project that I have neglected for far too long. Thank you very much for refreshing the theory - now I have to do the practice...
@bobbofly
@bobbofly 23 күн бұрын
Absolute minute you brought the patch over to the roller & it became apparent there was a no-go on using it, I got enthused bigtime, because I knew what THAT meant. 🤩🤩🤩🤩🤩🤩
@stevenlane729
@stevenlane729 23 күн бұрын
Great video. I love how your videos are unscripted, you are taking us along the repair journey with no BS, just sharing your knowledge. Thank you.
@courier11sec
@courier11sec 13 күн бұрын
Man, I'm so grateful for your willingness to share your techniques in such great detail as well as things you've developed like the really effective tools you have built. Obviously different ecosystems, but you're up there with Ron Covell in terms of value of your content.
@MakeItKustom
@MakeItKustom 13 күн бұрын
Wow man that’s a huge compliment. I’m so stoked that sharing my passion has value for this community!
@knowbull5hit590
@knowbull5hit590 24 күн бұрын
You have the best tips and videos when it comes to sheetmetal work! Thank you
@37FordGuy
@37FordGuy 23 күн бұрын
Another great video and super relevant. I really appreciate the “regular guy” approach - makes complex problems a lot less daunting and opens the hobby up even more. Thank you
@koolkar55
@koolkar55 24 күн бұрын
PERFECT! as I've come to expect with your work Karl. You are also a great teacher of your trade Mate. Thanks always for sharing your talent. Cheers. Billy J.... Queensland, Australia.
@jerrydespaltro4023
@jerrydespaltro4023 24 күн бұрын
One of my favorite episodes to date!
@daleking8529
@daleking8529 24 күн бұрын
Really nice job on the patch panel! Take care
@user-dw2is4ej5m
@user-dw2is4ej5m 24 күн бұрын
You are a true fab rat , in the most respectful way , for a guy of your age it's amazing how you get it done with sometimes homemade tools, it's a pleasure to watch your brain work
@darylarmentrout252
@darylarmentrout252 13 күн бұрын
"fOr A gUy yOuR AgE" Does talk to the man like hes a boy you ass
@yorkshirecarrestoration
@yorkshirecarrestoration 24 күн бұрын
Nice 👍
@ericnoble3285
@ericnoble3285 13 күн бұрын
I’m so glad I found you on here. The simple approach to fixing cars using basic tools we have in our garage is exactly what I need. I’m a trim carpenter by trade and we do quite a bit of custom work. It’s interesting to see the crossover in fabrication. The way you explain how to do things makes perfect sense in my mind. Working with metal is a whole new world for me, and seeing you break things down and explain them make me feel like I can handle the curveballs this ‘75 El Camino we inherited is throwing at us! I love working with my hands, and stepping into this world of metal work feels like I should have done this decades ago! Thank you so much for making videos that even a regular guy in a small garage with basic tools can breathe life back into this project. With your help, we are bringing the Elky back to life! 🙏
@MrLangleylad
@MrLangleylad 23 күн бұрын
I enjoy all of your videos but these types of videos we can all learn from and put to use. Thanks man .
@jep39299
@jep39299 6 күн бұрын
Your work is jaw dropping, i'm in awe every time i watch your videos. keep them coming.
@francisrampen9099
@francisrampen9099 23 күн бұрын
I am a sheet metal idiot and watching you do your thing is really helpful. I am in the process of restoring a 1953 Citroen so this is all great grain for the mill. Thanks again for sharing your process. Super useful
@RandallSoong-pp7ih
@RandallSoong-pp7ih 23 күн бұрын
Awesome and Excellent!! I never would have thought of that intermediate step of sanding the tacs to see the highs n lows. Thank you!!
@Randy_51_
@Randy_51_ 3 күн бұрын
Love these regular guy type videos. I’ve learned so much from them!
@johnfields7936
@johnfields7936 22 күн бұрын
Glad to hear that you're going to do some sheetmetal work every week. Love it how you make it so "simple"!
@lanceyarish1809
@lanceyarish1809 24 күн бұрын
This is sorely needed Carl.
@rona1144
@rona1144 24 күн бұрын
Always a good refresher to see meticulously metal work. This summer I have a rusty spot on my Mustang to fix.
@stuartfletcher2378
@stuartfletcher2378 18 күн бұрын
Your workmanship is second to none , thank you for the time you put in to explain the why and wherefore behind every move . I'm always in awe of your patience and careful craftsmanship. Till I tune in again , Stuart in Ontario ..
@AlpacaRenee
@AlpacaRenee 2 күн бұрын
Karl, you are gifted! Thank you for generously sharing your expertise with us. Much appreciated!
@clayeden1204
@clayeden1204 7 күн бұрын
I like watching any of your videos but yeah the rust repair and body working videos are the most relatable for me. But don’t hold back on those builds because they are just bad ass!
@malcolmyoung7866
@malcolmyoung7866 24 күн бұрын
'I can forsee this taking a very long time...' (Me... Bursts out laughing!!)
@MrClickbang357
@MrClickbang357 21 күн бұрын
I am looking at buying what some would call a rust bucket, then fixing it myself as a daily driveer. All this 0 technique, tips and tricks, will help me in bringing it back! Thanks dude!
@MakeItKustom
@MakeItKustom 19 күн бұрын
Awesome man! You can do it!
@indyme2
@indyme2 18 күн бұрын
Awesome work, Karl. Thanks for the video.
@littleredridinghood5622
@littleredridinghood5622 20 күн бұрын
Very good job .. I live in Nova Scotia I follow "Fitzee's Fabrications" he is a genius at making/installing repair panels to the point where 0 body fill is needed ...
@minnesotatomcat
@minnesotatomcat 24 күн бұрын
It makes it so much harder when patch panels aren’t exactly the same as the originals, like body lines being a little different and slightly in the wrong spot. I’ve replaced a lot of cab corners on old ford trucks and it can be an absolute crap shoot depending on the reproduction panel. It’s like their stamping dies are completely worn out sometimes and just don’t get the definition they should have.
@MakeItKustom
@MakeItKustom 24 күн бұрын
Yeah, it’s crazy how far off they usually are! Sometimes nice and close
@YaMoBeThereAbout
@YaMoBeThereAbout 23 күн бұрын
If you're working on older cars it's pretty rare for patch panels to line up. Original jigs were probably lost years ago and what they base their panels on might be a 30 or 40 year old panel that who knows what it's been through or even if it was straight coming out of the factory.
@minnesotatomcat
@minnesotatomcat 23 күн бұрын
@@YaMoBeThereAbout I’m sure there’s a lot of variables. Sometimes they’re dead on.
@JimmyMakingitwork
@JimmyMakingitwork 21 күн бұрын
When someone I consider to be a master metal fabricator does a video on common repairs we all can use, it's time to pay attention. Only wish it was as easy to do as it is to watch, but it certainly makes it less scary for us hobby level car folks.
@michaelanderson3771
@michaelanderson3771 21 күн бұрын
love your work Karl. Tuning in from Aus. Make it a point to watch your content and share it with my car nut mates here in Melbourne Australia.
@joeclement3680
@joeclement3680 11 күн бұрын
Young man, I'm here to let you know that y'all have some very, very knowledgeable fabricators on y'alls side of the border, and believe you me you're definitely one of the best!!! I envy y'alls beautiful land ;but, There's ABSO-DAWG-GONE-LUTLEY NO WAY I COULD EVER LIVE THERE!!! I live in North Carolina and sometimes that's not far enough South; cause, These old bones move slow and i suspect there gonna start moving slower when i hit the big 60 years young!!! Keep up the great work and videos when you have the time!!!God Bless y'all,sincerely. Joe C.
@bigsquatchsasfoot1964
@bigsquatchsasfoot1964 24 күн бұрын
Nice work dude looks real nice ! A tricky repair I’d say …and I would say that if I was doing it 🤣
@jackwrightjr.5827
@jackwrightjr.5827 12 күн бұрын
Your Sheetmetal work is awesome and your just as good explaining the process too! Thanks from VA!
@fuelboy
@fuelboy 13 күн бұрын
Nice work Karl, especially fixing the 'loose' replacement panel die lines.
@bartsarton2212
@bartsarton2212 20 күн бұрын
This video is exactly what I want to see. Thanks Karl.
@jamesblair9614
@jamesblair9614 13 күн бұрын
Beautiful, I never get tired of watching magic being performed.
@weshuckabay5416
@weshuckabay5416 12 күн бұрын
I've benn fabricating and installing marble and granite countertops for over 20 years. Seeming two pieces of stone together works roughly the same as with metal. Now try getting the two pieces level with each other but match the color, grain and veins of a stone. It was cool seeing how much it relates to stone work. The getting things even "enough" to weld and body fill. Thanks for the video.
@YootubeUK
@YootubeUK 8 күн бұрын
Very nice work as always! Newbies, just because you didn't see welds getting cooled down inbetween grinding doesn't mean it didn't happen! Grinding will produce enough heat to warp panels so keep it cool. An airline blowing cold (like Karl did when welding) will help keep warping to a minimum hopefully.
@abern0417
@abern0417 11 күн бұрын
Very nice! Always a treat watching you do patches. 👍👍👍
@stephennovotny6157
@stephennovotny6157 24 күн бұрын
Thats great 👍 👌 😀 😄 ☺️ 😊
@richardellis3141
@richardellis3141 13 күн бұрын
nice work, great music for easy watching
@toodjackson4438
@toodjackson4438 24 күн бұрын
Most people have no idea how long and the amount of work it really takes to do work like this karl makes it look easy
@donaldhalls2189
@donaldhalls2189 22 күн бұрын
Great repair, wouldn't even be able to tell it's been repaired, thanks for sharing, all the best to you and your loved ones
@chuckkellogg2404
@chuckkellogg2404 24 күн бұрын
Great vid! Love your work, being a powertrain and chassis engineer it’s very inspiring for me!
@robinimpey101
@robinimpey101 19 күн бұрын
Impressive work, and entertaining! You're 100% correct, those types of rust repairs are exactly what I'll be working on........some day!
@georgeezzell4474
@georgeezzell4474 24 күн бұрын
You are a great teacher. I wait all week just to see the next video.
@stantilton2191
@stantilton2191 18 күн бұрын
Well done, simple and interesting. It's the little tweaks that make it work. Thank you.
@angusmackay7281
@angusmackay7281 24 күн бұрын
Keep at it dude. Love the channel - so inspiring,
@TurboDog73TX
@TurboDog73TX 24 күн бұрын
Good stuff Karl! Edit: I wouldn't have known where to start, it was great to see how / where You did and why.
@fasrnur
@fasrnur 10 күн бұрын
I enjoy and learn from everyone of your videos sir. Keep up the great work.
@leonardgilbreath9004
@leonardgilbreath9004 24 күн бұрын
Nice fitment and advice on this looking forward too seeing the next video and seeing how you make the other pieces thumbs up 👍👍👍👍
@tomtruesdale6901
@tomtruesdale6901 23 күн бұрын
Great job on that fender, thank you for the lesson on that type of repair.
@murdoc6501
@murdoc6501 22 күн бұрын
Hah! "Regular people stuff." Um, I'm a regular guy in my garage and this is grand! Wish you shared this a year ago when I was patching lower front fenders on my '46 Business Coupe! Your expertise and how you share it with us is remarkable and well received. I just keep learning with every one of your videos! Go Japhands, keep moving forward!
@ZunarXJ59
@ZunarXJ59 13 күн бұрын
Enjoy watching your craftsmanship, always learn something useful in your vids TY
@erikalston4496
@erikalston4496 12 күн бұрын
You're getting better good work.
@Tyrel_156
@Tyrel_156 23 күн бұрын
Awesome repair. I finally just got my first welder today. Now I can finally practice some of the skills you have taught me!
@jimt3409
@jimt3409 24 күн бұрын
Wow you made it look so easy. 👍
@Kepabfan
@Kepabfan 23 күн бұрын
Love the work. Enjoying these bodywork and sheetmetal videos.
@adambergendorff2702
@adambergendorff2702 23 күн бұрын
Look forward to seeing you finish the underside components.
@TheDistur
@TheDistur 24 күн бұрын
Always interesting how much massaging some of those patch panels need. Good work!
@MakeItKustom
@MakeItKustom 24 күн бұрын
Thanks yeah, it’s usually pretty difficult for any patch panel to line up perfectly right away!
@bashsharif8272
@bashsharif8272 22 күн бұрын
seriously man, you own the metal.
@paulhedman7387
@paulhedman7387 23 күн бұрын
It's a joy to watch you work. Thanks.
@number7__879
@number7__879 24 күн бұрын
Yes Sir!!!
@dougharshbarger5525
@dougharshbarger5525 22 күн бұрын
This was a great video. I have 1956 Chevy truck that has the same rust spots on the eyebrow of the fender. I look forward to seeing you make the other side from scratch.
@RAVHornE
@RAVHornE 13 күн бұрын
Carl, might I make a suggestion Bud.... if you picked up a couple roles of a Taylor's Measuring tape! Or fabric measuring tape, as it's made of fabric itself it allows you to roll over and edge, such as in this video, you were trying to measure how far back you wanted to mark to cut old material out. You wanted to measure from inside light bucket, up around fender brow and back to spot to mark out your line! Fabric tape will wrap around edge to give you an exact measurement to transfer to replacement peice...
@marciabaldwin2506
@marciabaldwin2506 23 күн бұрын
Thanks Karl great video as always your craftsmanship even with basic tools is absolutely and incredible ❤
@andrewensing6977
@andrewensing6977 21 күн бұрын
👊👊👊 brother i owe you huge!! Always learn lots from ya and stoked to have you doing this for my project
@patrickchristie82
@patrickchristie82 23 күн бұрын
I always pick up a little something from every video. Thanks!
@bruceperron3796
@bruceperron3796 6 күн бұрын
I recently repaired a couple 55 Chevy fenders with about the same rust. To make relatively sure I had the patch in the same spot I measured from the leading edge and made a couple deep scribe lines to use as a reference before I trimmed anything so I would at least have them in the same position that the original was. Measure twice cut once an old carpenter told me lol.
@djbruno48
@djbruno48 24 күн бұрын
Great video thank you for sharing.
@ronbunker5778
@ronbunker5778 23 күн бұрын
Excellent video! I am going to be doing something just like this on the rear taillight section on my 1964 Chevelle. Thanks for your video!
@herbertsaylor8912
@herbertsaylor8912 21 күн бұрын
Really enjoyed this video today. Saw a forum where your name was mentioned saying that you have probably forgotten more about metal working than most people know. I keep whatching to see what's next on the '60 Cadillac. Thanks for your excellent videos.
@MakeItKustom
@MakeItKustom 19 күн бұрын
Thanks man will be back on that soon hopefully this winter!
@charlietabone6162
@charlietabone6162 24 күн бұрын
You teach me something every video thank you Carl
@Papa7Bravo
@Papa7Bravo 24 күн бұрын
This is perfect as myself and my dad will be restoring a 58 custom 300 that needs the same work done.
@dans_Learning_Curve
@dans_Learning_Curve 24 күн бұрын
Great teaching video! Gonna have to do some patching on my '58 Plymouth Suburban. Have you considered putting an air line on your welding wand? That way, you just have another little button to push and cool your weld.
@mikeseawel6180
@mikeseawel6180 23 күн бұрын
Want to see more work on the Zephyr and Model A. Love the Zephyr project.
@blackbuttecruizr
@blackbuttecruizr 24 күн бұрын
Super creative
@fixinstuff9662
@fixinstuff9662 24 күн бұрын
I love seeing the success you're having. This is great stuff!
@gordonhenagar6652
@gordonhenagar6652 23 күн бұрын
great job , I have used those rust repair panels and they are a good starting place but need a little tune up to fit right, 30 years ago I thought that making an offset flange and overlapping the metal then welding was best. It worked ok and was strong but I couldn't get it perfect. the good thing is that it was usually cab corners and that is less obvious than the top of a fender. I have learned so much watching you work, thanks.
@joecioe8566
@joecioe8566 24 күн бұрын
Enjoy these videos I always learn something from it.
@markmarshall2813
@markmarshall2813 23 күн бұрын
Like so many others said already this is the kind of video that got me hooked on your channel. These are the repairs I need to know for my project. I hope you will show building the rest of headlight area. Thanks for sharing your knowledge!!
@brucegrunert2941
@brucegrunert2941 23 күн бұрын
Awesome work!!!
@robertmallinson1710
@robertmallinson1710 9 күн бұрын
Great content in your videos and it inspires me to dive in to things I would shy away from on my model a coupe. Thanks a lot karl
@kevinerhart8461
@kevinerhart8461 21 күн бұрын
Thanks for the tips & advice
@adamschewe7166
@adamschewe7166 23 күн бұрын
Fantastic work as always
@lyndonkapoor8823
@lyndonkapoor8823 22 күн бұрын
Beautiful work !
@michaelgerassimou7625
@michaelgerassimou7625 23 күн бұрын
Really enjoy your updates! Keep up the good work
@fatbarrybrown
@fatbarrybrown 23 күн бұрын
Love this! Thanks so much for sharing your knowledge!
@redfoxclassics
@redfoxclassics 23 күн бұрын
I do find it very satisfying to watch rust repair, and enjoy doing it. Which is good as I made the first repair piece and put the first tacks into my next project car yesterday (before completely running out of welding gas :D) so have plenty ahead of me! It is handy seeing how you do a really good weld with MIG, as you’re right that’s what more of us DIYers will have.
@idpeters
@idpeters 23 күн бұрын
Super grateful for this video Carl. Seeing you fix as many different rust spots as possible really helps me learn & understand about how to tackle my own project. Keep up the awesome work!
@user-fw9se3gn1b
@user-fw9se3gn1b 21 күн бұрын
Thanks for the lesson.
@ScoutSniper3124
@ScoutSniper3124 24 күн бұрын
Thank you for sharing your skills and your time. Much appreciated by both me and my '56 Ford F100
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