Katana - How These AMAZING Swords Are Clay Hardened!

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Walter Sorrells

Walter Sorrells

5 жыл бұрын

Clay hardening is an ancient technique developed by Japanese swordsmiths around a thousand years ago to produce a sword with both superior hardness and an ability to absorb shock without breaking. In this video bladesmith Walter Sorrells demonstrates how he clays up and then quenches a modern sword.
More at:
Sword making videos: www.waltersorrellsblades.com
Tactix Armory: www.tactixarmory.com
Walter's Instagram: walterstactix
Tactix Armory Instagram: tactixarmory
Twitter: @WalterSorrells
Facebook: / waltersorrellsblades
Patreon: / waltersorrells

Пікірлер: 78
@rangermadeknives
@rangermadeknives 5 жыл бұрын
Great stuff! Been watching your vids for years and have never been disappointed. Thanks for sharing such useful content!
@cuchulain1647
@cuchulain1647 5 жыл бұрын
Cool!!! That was an excellent introductory overview!
@Iammightymeaty
@Iammightymeaty 5 жыл бұрын
Thank you so much for this episode
@smoakngun
@smoakngun 5 жыл бұрын
Very informative. I really enjoyed this video. As always you have great content.
@varun009
@varun009 7 ай бұрын
I love your videos. So simple and common sense.
@billl7551
@billl7551 Жыл бұрын
It seems your prequenched swords are curved.(?) During my 50+ trips to Japan I stumbled on a museum in Tokyo suburb that had 100+ steps (w/videos) of the sword making process. It was actually a war museum that westerners very seldom visited. The heat treat - hardening was the most interesting. The blank was straight, then heated by a heated block moved over the sword like an iron to ensure that the temperature of the cutting edge and the blade back stock were controlled precisely. Then it was plunged into water bath where by the different metal structures caused the curve of the blade overall. The scallops were the result of fold interfaces in the material and (i guess) differences in carbon content from the process. It seems there are many ways to do the heat treat. Thanks for your very informative videos for novice and professional engineer alike. I'll go down the rabbit hole on the swords later, but just a comment on this one for now. I really liked the screwdriver series.
@vladimiriantchev8420
@vladimiriantchev8420 3 жыл бұрын
Unbelivable hamon on your swords. Thanks for video Walter Sensei !
@MrMarsBlades
@MrMarsBlades 5 жыл бұрын
So interesting, this kind of thing is why i'm interested in knifemaking, cheers Walter
@Flying_Pan_cooking
@Flying_Pan_cooking 3 жыл бұрын
Great video ! You gave me some new ideas.😁
@gregf8167
@gregf8167 5 жыл бұрын
Another great video about my favorite blade, japanese. Thanks Walter
@maknifeandrods7701
@maknifeandrods7701 5 жыл бұрын
Love those videos Bought them all
@109268
@109268 5 жыл бұрын
Nice to see the clay applied and the final product on the same blade and the same video.
@MAGAMAN
@MAGAMAN 5 жыл бұрын
Uh, watch 5:47. The sword shown IS NOT the same sword shown in the quench.
@hasslevania8138
@hasslevania8138 3 жыл бұрын
Wealth of information here. You're very talented sir. Thank you for the free information 👍🍻
@ians1464
@ians1464 5 жыл бұрын
Love it thank you I'll take all the tips I can get. Have a katana cut out of W2 still have to put the angles on it I've got Parks 50 I might do an interrupted quench it's satinite works good for me 2 in between projects it's probably been a year so far. It take so long for me to put one together I don't want to mess it up but it has to look good. Love your videos thanks for the tips
@tylerkrug7719
@tylerkrug7719 5 жыл бұрын
Top knotch video, as always, very professional, like watching a TV show
@williambarnhartblacksmith414
@williambarnhartblacksmith414 5 жыл бұрын
Great video! You make beautiful swords and knives.
@RafaelSilva-zt8cy
@RafaelSilva-zt8cy 4 жыл бұрын
Since this quarantine started my family had a lot of time in our hands, so me and my old man are planing on making one, we have the material to make it and we have the tools what's left is to know the details of making one.
@sean-salvatorecerchiara9952
@sean-salvatorecerchiara9952 3 жыл бұрын
So coool, always wondered what that was, i thought it was damascus but that didnt make much sense to me, how does putting those little lines on the blade edge affect it? Would love to see the finished product.
@wandervanhoucke4331
@wandervanhoucke4331 5 жыл бұрын
@nml5536
@nml5536 5 жыл бұрын
Thanks for all your content Walter.. its all A+ great stuff.
@erichusayn
@erichusayn 5 жыл бұрын
Nice boshi!!!!
@lapislignum
@lapislignum 5 жыл бұрын
Nice vid, does the clay retain heat or just act as a barrier to heat transfer between the steel and the water?
@mrezanibakar1996
@mrezanibakar1996 3 жыл бұрын
what clay do you used??
@Daddy53751
@Daddy53751 2 жыл бұрын
What’s the optimal water temperature for the quench?
@user-wh1st3hq9u
@user-wh1st3hq9u 4 жыл бұрын
I make my clay with clay I dig from my yard, then just add ash and crush/mic together, add water, and it works like a dream
@filipinopulveriz3r874
@filipinopulveriz3r874 3 жыл бұрын
Crush???
@hitoshisawa8479
@hitoshisawa8479 5 жыл бұрын
I would love to study with you
@mycroftholmes7003
@mycroftholmes7003 2 жыл бұрын
How do you temper the blade after the quench?
@dusanpavlovic2201
@dusanpavlovic2201 5 жыл бұрын
how do you polish your swords?
@davidlarre773
@davidlarre773 2 жыл бұрын
Now with the current alloyed steels does this differential tempering contribute something? Thank you
@9SS94Cr
@9SS94Cr 5 жыл бұрын
Hello sir, do you mind sharing the method of controlling and adjusting the curvature in the blade during and after this process? I've read it in the text but have never seen it done through video footage. Thank you!
@thomasbecker9676
@thomasbecker9676 5 жыл бұрын
It's controlled via the material used, the thickness, how much of the blade is covered, the temperature of the blade prior to quenching, and what the quenching medium. More art and experience than anything.
@josesolorio1205
@josesolorio1205 2 жыл бұрын
I have a question but I don’t know who will answer it ,if I had made a 1080 carbon steel blade and do the clay temp and do what he did dose the blade come out curved?
@guss1470
@guss1470 5 жыл бұрын
You should go into more detail about Quenching in water, Something that seems very hard.
@ernestsheffield9976
@ernestsheffield9976 5 жыл бұрын
Buy his dvd. He goes into the subject.
@daboo123
@daboo123 7 ай бұрын
Question for the KZfaq comment peeps out there: Are there places where I can order a high quality katana blade? Just the blade. Not polished. Not sharpened. Just black smithed and quenched properly. I want to make my own katana but I don't know anything about metal smithing
@arthurlapointe7024
@arthurlapointe7024 9 ай бұрын
If i make a knife and use that technique, will it bend that much or it won’t make a difference? It’s a 13-14 inches long blade and 3/16 inch thick .
@randallhackworth421
@randallhackworth421 11 ай бұрын
You said modern refractory… is this the same refractory like in a gas forge? And if you don’t mind answering, why do you take some of the refractory all the way to the edge? Does it not leave soft spots on the edge?
@renantebiscante
@renantebiscante 4 жыл бұрын
Isnt it a reverse edge
@thebridgeninja
@thebridgeninja 5 жыл бұрын
You're doing a hybrid quench right? water, than oil?
@gushlergushler
@gushlergushler 5 жыл бұрын
Not with his Katanas, he mentioned that in multiple videos. He does with some of his knives though.
@thomaswhite2802
@thomaswhite2802 5 жыл бұрын
I am interested in learning to make a katana, is that even possible in America?
@cuteshadow
@cuteshadow 5 жыл бұрын
So, after quenching, Japanese baldes dont get tempered at all? Or is it still recommended, even though the clay slows down the quenching of the material beneath?
@Negrataish
@Negrataish 5 жыл бұрын
It should always be tempered, it's part of the heat treatment, not optional
@jenky1044
@jenky1044 5 жыл бұрын
@@Negrataish I thought he said it was clay tempered.?
@9SS94Cr
@9SS94Cr 5 жыл бұрын
If the clay thickness is properly applied, as well as the water temperature, then you can achieve the proper hardness without tempering, though it is very hard to do this and most smiths will go through tempering afterward.
@-Tokay-
@-Tokay- 5 жыл бұрын
@@jenky1044 Even though it's referred to as a "clay tempering" The process of yaki ire is a differential hardening process. It's not tempering, but hardening the exposed edge. Tempering is a different process done afterwards to lower the hardness level.
@eatanaustralopith_3379
@eatanaustralopith_3379 3 жыл бұрын
Doesn't those stripes of clay extending to the edge creative soft spots on the edge?
@micahcampa
@micahcampa 3 жыл бұрын
yes it is used to have soft spots so the sword wont have a high chance to snap is reduces failure
@althesmith
@althesmith 3 жыл бұрын
Rutland's? Just about everything I've tried has cracked off a bit- unintentional hitatsura!
@shanek6582
@shanek6582 5 жыл бұрын
Do you try and make the clay waves on both sides match?
@jenky1044
@jenky1044 5 жыл бұрын
It looked to me, like it was done freehand. There was no pattern and he didn't keep flipping it over to check it. I think some things are done the same from side to side: like the tip and the centerline where the cement stops. But all the little pull lines from the cement out to the blade edge, looked to be random.
@thomasbecker9676
@thomasbecker9676 5 жыл бұрын
I think traditionally, hamon are an artistic expression of the swordmaker, so symmetry of the pattern isn't really part of the desired result.
@onebullspinner
@onebullspinner 5 жыл бұрын
The question I ask is what purpose does the little stragler clay that goes to the edge of the sword have. I understand clay on the spine allows for shock absorption and a dynamic strength for the sword but it seems it would weaken the edge.
@-Tokay-
@-Tokay- 5 жыл бұрын
@@onebullspinner It's the artistic aspect. Made to resemble certain visuals such as clouds, ocean waves and other things; In this case the lines are typically applied to a choji hamon pattern made to resemble clove blossoms.
@Falloutger
@Falloutger 4 жыл бұрын
@@jenky1044 The Real answer is that u actually cant differentially harden a Traditionally made Japanese Sword of Tamahagane like that. It would be too much stress to the edge if u let it free of clay like shown in this video. Also you wouldnt be able to simple "draw" such a Hamon because it interacts with the layers of the blade.
@steamboatmodel
@steamboatmodel 5 жыл бұрын
I always figured that they were quenched in oil.
@Daddy53751
@Daddy53751 5 жыл бұрын
Is that a zero grind? If not, what is the bevel?
@kaizoebara
@kaizoebara 5 жыл бұрын
Japanese swords are usually ground without a secondary bevel, but they have convexed edges. The blade is said to have _niku_ (Japanese for meat or flesh) - the more _niku_ the stronger the blade; less _niku_ will make for better slicing.
@Daddy53751
@Daddy53751 5 жыл бұрын
kaizoebara thank you for the assistance. I am going to try it.
@yousnortthedsnotofdirtyric3382
@yousnortthedsnotofdirtyric3382 4 жыл бұрын
Make me one!?!?
@TheMarkvanes
@TheMarkvanes 5 жыл бұрын
My favourite hamon is the hitatsura hamon! Look it up!
@jessedelveaux1359
@jessedelveaux1359 5 жыл бұрын
What type of steel do you use? I know the traditional japenese steels are damn near impossible to acquire so I’m assuming it’s either a 10 series variant or by looks of the whispers of the Hamon in the video, I’m guessing W2?
@DoggoWillink
@DoggoWillink 5 жыл бұрын
We’ll be serving hwhite cake now
@hamididaud2793
@hamididaud2793 5 жыл бұрын
Your sword don't have kissaki tip.. Or just not finish yet?
@kaizoebara
@kaizoebara 5 жыл бұрын
The one shown was a _hira-zukuri_ blade style. A _kissaki_ like you probably have in mind is common with _shinogi-zukuri_ blades.
@lennykusa9025
@lennykusa9025 Жыл бұрын
Sumi-e.
@eulosgaulding4236
@eulosgaulding4236 3 жыл бұрын
Yes sir do you do repairs and do you sell swords get back at me thank you
@joekelly9369
@joekelly9369 Жыл бұрын
cool , pity they werent made that well 1000 years ago , samurai soldiers wouldnt have been bow men 😀
@AndrewJordanBladesmith
@AndrewJordanBladesmith 2 жыл бұрын
Absolutely incorrect that the Japanese ONLY developed using a clay slurry on the blade . European smiths solved the problem in just the same way . Each smith develops his own clay mix whilst under his teacher smith . Why American or European smiths run to refractory cement instead of taking the time to develop there own mix , I don't understand . To much trouble I suppose , its easier to run to a commercial produced product . It’s part of the process of your hammon [ hardness line ] development . These blades that are copied so much rarely show the refined details necessary in the blade of a Japanese sword . Where as these details are the living soul of the Japanese sword and the training process a Deshi goes through to learn this art form . I suppose the difference between a reproduction as to a copy . Two different things . .
@babulsantai
@babulsantai 4 жыл бұрын
Wow you look like George W Bush
@eatanaustralopith_3379
@eatanaustralopith_3379 3 жыл бұрын
Both would probably kick most people's assess if necessary. Walter is a badass with a sword, but my money would be on Bush as he would probably just shoot you. Although he is now become fond of a paintbrush, witch is not so effective in a fight.
@Boobashoob
@Boobashoob 5 жыл бұрын
I will donate $20 to your patreon if you change your soundtracks to something new.
@dusanpavlovic2201
@dusanpavlovic2201 4 жыл бұрын
how do you polish your swords?
@renantebiscante
@renantebiscante 4 жыл бұрын
Isnt it a reverse edge
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