Kubota D902 Diesel - Bogging Down, Blowing Smoke

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Pete's Garage

Pete's Garage

6 жыл бұрын

Kubota D902 bogging down and blowing smoke out the exhaust. Pulling off the cylinder head and changing the injector pump
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Пікірлер: 424
@paulkennedy9824
@paulkennedy9824 5 жыл бұрын
Great description of the diesel motor and how it works . Just a little too simple for the average home owner . You are very skilled at mechanical work. Thanks
@PetesGarage
@PetesGarage 5 жыл бұрын
Thanks Paul, it's worth trying, you never know unless you try.
@paulcalif
@paulcalif 6 жыл бұрын
I ended up swapping my injector pump for a known good pump and now the engine runs great. I went on to completely dismantle the original pump, and lapped the mating surfaces with diamond lapping compound. That pump works now too. Thanks for the encouragement.
@PetesGarage
@PetesGarage 6 жыл бұрын
That's a great idea. These engines are very simple and easy to work on.
@ryy597
@ryy597 3 жыл бұрын
may i ask why you decide to change your pump?
@paulcalif
@paulcalif 3 жыл бұрын
@@ryy597 I had two engines (in light towers). One ran great, the other one barely ran and smoked alot. I swapped fuel pumps, no difference. Swapped filters, fuel and air, no difference, finally, I swapped the injector pumps and the problem moved from one engine to the other.
@ryy597
@ryy597 3 жыл бұрын
@@paulcalif so if it runs good than i shouldn't mess with it?
@JuhaErkkila
@JuhaErkkila 4 жыл бұрын
Thank You for this awesome and simple six minutes video. Was seeking some info about removing Kubota injection pump and now I found it. Thanks! :)
@PetesGarage
@PetesGarage 4 жыл бұрын
Thanks my friend
@oceha2887
@oceha2887 3 жыл бұрын
Wow great quality of video and interesting info, right to the point with a smooth delivery. Thanks bud
@PetesGarage
@PetesGarage 3 жыл бұрын
Much appreciated!
@ChooChooRooter
@ChooChooRooter Жыл бұрын
This is exactly what my Kubota k008 is doing we going to give this a try thanks for the great video
@PetesGarage
@PetesGarage Жыл бұрын
Glad to help
@BiffsEquipment
@BiffsEquipment 4 жыл бұрын
Your a good diesel mechanic I can tell. Nice work this was very interesting. I have a D902 on my Kubota BX I love watching videos like this thanks.
@PetesGarage
@PetesGarage 4 жыл бұрын
Thanks my friend
@jeffreyyoung2111
@jeffreyyoung2111 3 жыл бұрын
Thanks a bunch I have a yanmar ex3200 that happened to me a couple days ago. now I fix it. Thank you Pete
@PetesGarage
@PetesGarage 3 жыл бұрын
Awesome, good luck
@markparker4032
@markparker4032 4 жыл бұрын
Thanks Pete. Nice Job. I had a similar issue with my L3940 Tractor.
@PetesGarage
@PetesGarage 4 жыл бұрын
Thanks Mark
@jonathanbosco8458
@jonathanbosco8458 6 жыл бұрын
Happy New Year Pete the amazing engine man. Thanks for the video
@PetesGarage
@PetesGarage 6 жыл бұрын
Thanks Jonathan
@lionsdejudah
@lionsdejudah 5 жыл бұрын
Thanks Pete, awesome info!
@jorgitoturbo110
@jorgitoturbo110 2 жыл бұрын
Very helpful, thanks Pete good job!
@PetesGarage
@PetesGarage 2 жыл бұрын
Very welcome
@rickrascon6487
@rickrascon6487 5 жыл бұрын
Damm starts right up good job sir
@PetesGarage
@PetesGarage 5 жыл бұрын
At least I hope they do
@dustygadsby522
@dustygadsby522 4 жыл бұрын
Good job sir, nice clean work and good personality. I'll subscribe
@PetesGarage
@PetesGarage 4 жыл бұрын
Thank you and welcome Dusty
@pauldicus1530
@pauldicus1530 3 жыл бұрын
Great job thank you for sharing.
@PetesGarage
@PetesGarage 3 жыл бұрын
Thanks for watching!
@FarringtonDS
@FarringtonDS 3 жыл бұрын
Sir, you do a great video. Clean style and easily understood. 5***** from this new subscriber!
@PetesGarage
@PetesGarage 3 жыл бұрын
Thank you my friend
@wkeeler2
@wkeeler2 Жыл бұрын
Fantastic Pete, Thanks
@PetesGarage
@PetesGarage Жыл бұрын
Very welcome
@Aquariance01
@Aquariance01 6 жыл бұрын
Beautiful
@I-can-do-IT.
@I-can-do-IT. 3 жыл бұрын
I have a F2880 mower with the D1105 diesel and it has started the blueish smoke and low power. Thought it might be injectors but this seams more accurate. I am no way a mechanic, so your video here has helped me.
@PetesGarage
@PetesGarage 3 жыл бұрын
Glad it helped
@I-can-do-IT.
@I-can-do-IT. 3 жыл бұрын
@@PetesGarage was there an option to replace the spring in the pump or do you have to replace the whole pump?
@PetesGarage
@PetesGarage 3 жыл бұрын
You can change the springs, but I could not get the part number and he needed the mower for his business
@rickcuttress1392
@rickcuttress1392 2 жыл бұрын
thanks so much,that was the exact problem with my old KX41 excavator
@PetesGarage
@PetesGarage 2 жыл бұрын
Thanks Rick
@jmcenterprises9591
@jmcenterprises9591 6 жыл бұрын
Interesting, diesels are mostly a mystery but this looked easy. Thanks Pete.
@PetesGarage
@PetesGarage 6 жыл бұрын
It was easier than I thought. They are not that difficult
@winstonpoplin
@winstonpoplin 3 күн бұрын
Mechanical diesel engines are one of the simplest engine types that exist.
@CSHUNT83
@CSHUNT83 4 жыл бұрын
Nice video. Wish I found this prior to diving into my pump. Similar kubota 3 cylinder in a jacobson turfcat. Hadn't ran in 10+ years, water in the fuel. I pulled the injector pump out. I was difficult to get out because the throttle slider was frozen and it ended up breaking on the gears that rotates the plunger inside. (slightly older design to yours). Called kubota, they tell me that dont sell parts for the pump but they would end up sending it to a diesel shop like D&W. These guys were great. Similar problem with finding parts, I send in some pictures of the pump and have the parts the next day. Got the thing running after a bit of time. Wish there were some videos of pump assembly, trade secrets i believe. Hi from Alden
@PetesGarage
@PetesGarage 4 жыл бұрын
Yeah, diesel engines are always a huge secret. Big money in fixing them
@dmmaddex
@dmmaddex 4 жыл бұрын
Nice repair.
@PetesGarage
@PetesGarage 4 жыл бұрын
Thanks my friend
@BensWorkshop
@BensWorkshop 5 жыл бұрын
Interesting video Pete. I've acquired an engine in the same range to rebuild in part for entertainment and also to do an engine rebuild video for my channel (and have found the workshop manuals online). Just a point of note that the D902 is one out of a series of similar engines, including the one I bought (a D662), D722 and the D902. They seem to also use the same pumps on engines like the Perkins K103-07 3 cylinder diesel (Which I've also bought). Presumably the same issue would apply to those and indeed all similar diesels.
@PetesGarage
@PetesGarage 5 жыл бұрын
Lots of parts are common and similar. I had to use a part number that was not exactly the same.
@DanWebster
@DanWebster 6 жыл бұрын
Marvelous job on this and very enlightening. subbed -PawPaw
@PetesGarage
@PetesGarage 6 жыл бұрын
Welcome my friend
@chevy6299
@chevy6299 6 жыл бұрын
Awesome sleuthing Pete.Not a bad price for a new fuel pump I've seen rebuilt ones go for over 1500.
@gregh7457
@gregh7457 6 жыл бұрын
he didn't rebuild the whole pump, just part of it.
@PetesGarage
@PetesGarage 6 жыл бұрын
I did not rebuild the pump at all, I bought a new one.
@PetesGarage
@PetesGarage 6 жыл бұрын
It's amazing what they go for
@RayRay-ov7uw
@RayRay-ov7uw 6 жыл бұрын
Thanks for sharing
@PetesGarage
@PetesGarage 6 жыл бұрын
Thanks Ray
@Rumeel12708
@Rumeel12708 6 жыл бұрын
Haha i love the mini blue cobra in the back!!!!
@PetesGarage
@PetesGarage 6 жыл бұрын
That's a Cobra trainer
@Joe-wy2bn
@Joe-wy2bn 3 жыл бұрын
I had to replace the injection pump on my bobcat 463. Same engine as here. A rebuilt pump cost about $350. Bobcat wanted over $3,000 to do the job. Took me about 2 hours
@PetesGarage
@PetesGarage 3 жыл бұрын
Awesome!
@MetaView7
@MetaView7 4 жыл бұрын
Thank you!
@PetesGarage
@PetesGarage 4 жыл бұрын
Welcome!
@corbinhammond1371
@corbinhammond1371 3 жыл бұрын
thank you I have a D1105-e but I think this would help bc they are very similar engines and the injection pumps look and operate very similarly so thank you
@PetesGarage
@PetesGarage 3 жыл бұрын
There are very similar
@BTGCTechSupport
@BTGCTechSupport 11 ай бұрын
great video, thank you for the information.
@PetesGarage
@PetesGarage 11 ай бұрын
Glad it was helpful!
@RaztechPowersports
@RaztechPowersports 4 жыл бұрын
Great info 👍🏻
@PetesGarage
@PetesGarage 4 жыл бұрын
Thanks Brad
@trader891
@trader891 5 жыл бұрын
Good to know. You got right to the problem. I have that engine.
@PetesGarage
@PetesGarage 5 жыл бұрын
It was a good one to find
@kimmer6
@kimmer6 5 жыл бұрын
The injection timing is set by adding or subtracting the shims under the injection pump. This Kubota has fixed timing like most lawnmower gas engines. A lot of automotive diesel injection pumps have variable injection timing. I installed a Kubota 905 diesel in a Geo Metro and it had driveability issues because of the fixed injection timing.
@PetesGarage
@PetesGarage 5 жыл бұрын
Interesting, I can see how that would work.
@redfuel6bt
@redfuel6bt 2 жыл бұрын
I was thinking about doing the same, 3cyl kubota in a geo , did you ever get it right? How is the power? Could a turbo be added? Milage? Thanks would appreciate some info, did you build a adapter?
@kimmer6
@kimmer6 2 жыл бұрын
@@redfuel6bt Power...terrible. Going from 54 hp to 24 hp makes it a flat land vehicle only. I forgot about the car long ago but still have it. It's not a simple swap at all. Nothing fits. I built the adapter, modified a Suzuki Swift flywheel, clutch, starter, and had to make a vacuum pump to work the brakes. The oil pan hangs low and needs mods to provide clearance. The worst part is that the oil filter is exactly in the way of the right axle. A complex adapter needed to be made to switch it over to the front side of the engine. The fixed timing injection pump makes driveability poor. The governor had to be modified to hit 3600 rpm from fixed 1800. When you were ready to shift and hit 3600, the power cut back completely. But it got around 70mpg during the week I tested it. The registration expired and California would not renew it without the original engine. I have a turbo but it still sits on a shelf. I used to build random things like that but nearing age 70, no longer have the interest. I build solar generators for fun now.
@kimmer6
@kimmer6 2 жыл бұрын
@@redfuel6bt Here it is....built 14 years ago! kzfaq.info/get/bejne/ntRxgqlix7W3cmw.html Here's another random video from 2016 when someone bet me it wouldn't start. kzfaq.info/get/bejne/eM5yfq-Szb6aj2Q.html
@kimmer6
@kimmer6 2 жыл бұрын
@@redfuel6bt Since you clearly like Cummins and off road.... here's my boat after converting it from a slow inboard to a stern drive with Chevy 6.5 turbo diesel. I still have the boat in storage and doubt that I'll ever run it again. Boats were fun for years but I'm over it. Note the air horn dongle. It once hung from a friend's Dodge Cummins before he rolled it 3 or 4 times. The old Perkins 47 horsepower diesel that came out of the boat went into her old wooden 28 foot Tollycraft cabin cruiser...very slow, 8mph, but got us around the NorCal Delta at 1.25 gallons per hour. That's cheap boating. kzfaq.info/get/bejne/maqphMKHysCvqGQ.html
@stepitupmorons8704
@stepitupmorons8704 3 жыл бұрын
thank you,, great stufffffff
@PetesGarage
@PetesGarage 3 жыл бұрын
You're welcome!
@hugovelazquez3952
@hugovelazquez3952 3 ай бұрын
Nice video I have a 2012 kubota d902 wich blows white smoke on startup after it warms up it goes away brand new injectors and glow plugs
@PetesGarage
@PetesGarage 3 ай бұрын
Slight fuel obstruction
@andrewsoots3562
@andrewsoots3562 6 жыл бұрын
good info thank you
@PetesGarage
@PetesGarage 6 жыл бұрын
Thanks Andrew
@ralph9987
@ralph9987 3 жыл бұрын
well done!!
@PetesGarage
@PetesGarage 3 жыл бұрын
Thanks
@brianminghella3312
@brianminghella3312 5 жыл бұрын
Excellent. Got a 902 in my kubota. Runs great, no smoke.
@PetesGarage
@PetesGarage 5 жыл бұрын
Thanks Brian
@handyhenry8654
@handyhenry8654 3 жыл бұрын
Thanks!
@PetesGarage
@PetesGarage 3 жыл бұрын
You bet!
@earlanderson5035
@earlanderson5035 4 жыл бұрын
Your video is wonderful. I found it by accident and it was very well done. I have a Kubota RTV and I have questions about the hydrostatic transmission if you work on them I would love to see a video on it.
@PetesGarage
@PetesGarage 4 жыл бұрын
Thanks Earl....I have not worked on them yet.
@TheShadowharleyninja
@TheShadowharleyninja 3 жыл бұрын
Hi Pete. Thanks for the video. I was chasing the source of a broken pin I found in the oil pan when I pulled the pump. I also found a dangling spring there by the shuttle. One end of it is longer than the other. I cant figure out where it attaches to and from. Did you have any springs to attach when you reinstalled the fuel pump? I have an electrical external shutoff not the one attached to the timing cover. Thanks.
@PetesGarage
@PetesGarage 3 жыл бұрын
It depends an the pump model. Try looking it up from the stamping on the pump
@joebaker3058
@joebaker3058 2 жыл бұрын
Good job
@PetesGarage
@PetesGarage 2 жыл бұрын
Thanks
@grumpyg9350
@grumpyg9350 4 жыл бұрын
Good job👍👍👍👍😷👏🏻
@PetesGarage
@PetesGarage 4 жыл бұрын
Thanks! 😃
@jrac863
@jrac863 6 жыл бұрын
u should always do a compression and leak down test before tearing into the engine
@PetesGarage
@PetesGarage 6 жыл бұрын
I always do. Since I found the broken spring in the pump I took the head off to take a quick look inside, it was a 30 minute job.
@oiu7890
@oiu7890 3 жыл бұрын
@@PetesGarage What should my compression pressure be?. What should my leak down be?
@ronaldfulton1175
@ronaldfulton1175 3 жыл бұрын
@@oiu7890 Factory specs...new...512-583#
@danielroachnebo
@danielroachnebo 6 жыл бұрын
I would recommend always adjusting the valve lash if you have removed the head or rocker assembly even if you keep the push rods in the same locations, it never a good idea to assume the valve lash is correct.
@PetesGarage
@PetesGarage 6 жыл бұрын
Excellent point, thank you for the comment
@esandave
@esandave 4 жыл бұрын
all so ck fuel pump timing that is what the shims are for on fuel pump base
@rickc2222
@rickc2222 4 жыл бұрын
I have the D905 (similar) in a Vermeer S600TX mini skid steer - manual says oil change with filter is 5.1L. dipstick shows waaaayyyy over full. removed about 1.5l and its just above the full mark - is the shallow oil pan common on these? Pretty sure that mine has a shallow oil pan and Vermeer forgot to change it in their manuals. any damage likely from being run overfull? it ran a long time as previous oil change shows it had way too much in it as well.
@PetesGarage
@PetesGarage 4 жыл бұрын
If it didn't cause a leak there is no damage.
@stevenreid7165
@stevenreid7165 2 жыл бұрын
Hay Pete I have a Bx 2350 and on my number one injector line I cracked it loose to see if I was getting fuel so I tiended it back and now it won't stop leaking it drips
@PetesGarage
@PetesGarage 2 жыл бұрын
You'll have to loosen and reseat the fuel line in the injector
@brianvazquez4572
@brianvazquez4572 2 жыл бұрын
Great video Pete, Just purchased a Kubota X 1140 Diesel and was curios if its normal that it moderately smells like too much diesel coming from the exhaust? It also blows a little smoke when I initially start it up. I have a Kubota SVL 75 and does not smell as much burning diesel as the RTV. Possibly the Kubota SVL 75 may have more emission control components than the RTV?
@PetesGarage
@PetesGarage 2 жыл бұрын
It could be, until it breaks in some
@Dlong54
@Dlong54 5 жыл бұрын
I had a power loss problem I found number 3 cylinder (that's the cylinder if your standing in front of the engine looking toward the rear of the engine), was dead, and also had a loud clatter noise in the rear of the engine. I pulled the injector out of number 3 cylinder and done a compression test which resulted in a real low compression reading. Just for the fun of it I took a piece of bailing wire about a foot long and lowered it into the cylinder until it touched the top of the piston then I reached around to the front of the engine and grabbed the pulley and turned the pulley back and forth and found I had to turn the pulley as much as two inches in either direction to get any response out of the piston. Immediately I knew where the clattering was coming from and the cause of the misfire and low compression. So I pulled the oil pan off and found the rod bearing had spun and the rod itself was bent in the number 3 cylinder. So at this time I'm in the middle of rebuilding it. Just wanted to share my story on how I diagnosed my engine problems.
@PetesGarage
@PetesGarage 5 жыл бұрын
That's really cool, sorry it will be so much work.
@Dlong54
@Dlong54 5 жыл бұрын
@@PetesGarage Thank you I enjoyed your video on the fuel pump problem!
@georgegautier372
@georgegautier372 Жыл бұрын
Hi, thanks for detailed video. I had a problem in my gen, when I started it go to full acceleration and I had to cut the fuel for turn off. Could be the rack governor loose in any way and stuck in high RPM? Any advice? Thanks. Is a Cummins onan 7500 with kubota 3 cylinder engine
@PetesGarage
@PetesGarage Жыл бұрын
A loose governor will do it
@bro_chacho
@bro_chacho 4 жыл бұрын
Pete, thx for the video..when I reinstall the pump it doesn't sit flush,, seems to be hovering and I have to push down to rescrew the Allen bolts. Is this normal?
@PetesGarage
@PetesGarage 4 жыл бұрын
Make sure the shuttle is lined up with the spool
@johnmiller8006
@johnmiller8006 3 жыл бұрын
Pete, I have a B8200 and my pushrods bent and took the front end apart to find the cam, indler, and crank gears are chipped. What would cause this to happen. Thanks, John
@PetesGarage
@PetesGarage 3 жыл бұрын
Backfire or fuel vapor lock
@Peterowsky
@Peterowsky 5 жыл бұрын
Very nice that you put this out. Should the radiator be shaking like that?
@PetesGarage
@PetesGarage 5 жыл бұрын
No, it should not, it needs new mounting bushings. I told the owner
@richscott2952
@richscott2952 10 ай бұрын
Pete I have the Kubota D722 it overheated it’s in a lawnmower and it seems to be losing radiator fluid through the exhaust but you can’t see it. It’s just a black sooty smoke. Should I order a gasket and do what you did pull the injector thing and how do I find out what torque to set the head bolts back at?
@PetesGarage
@PetesGarage 9 ай бұрын
Hopefully the block or head is not cracked.
@arthurrodesiler3109
@arthurrodesiler3109 3 жыл бұрын
They make different shims for timing. Did you check that when you installed the new pump ?
@PetesGarage
@PetesGarage 3 жыл бұрын
Yes
@TheFirstGamingYT
@TheFirstGamingYT Жыл бұрын
I have the same engine and I had the crown of my sleeve chip causing it to smoke and burn oil.
@lonecedarfarm
@lonecedarfarm 4 жыл бұрын
I have a N.H. tractor that when replacing a fuel filter i had trouble with it being airlocked. finally got it running but when i engage the blades tractor blows black smoke and bogs down. what should i check next? Thanks
@PetesGarage
@PetesGarage 4 жыл бұрын
Blockage in the fuel tank
@almuhandiz6763
@almuhandiz6763 4 жыл бұрын
Nice
@PetesGarage
@PetesGarage 4 жыл бұрын
Thanks
@almuhandiz6763
@almuhandiz6763 4 жыл бұрын
@@PetesGarage please subscribe my Channel sir. Thanks
@howardhaberern5686
@howardhaberern5686 Жыл бұрын
I was watching your video and thanks for doing it. My G4200 started with a leak on the manifold for the injection pump. I replaced the gasket but still had the same leak plus picked up a leak on one of the injectors. I replaced the two "O" rings on the injector and installed another gasket. I still have the leak, it loks like it might be oil with gas coming out. The motor tries to start a little but never does run plus the leak comes out at the gasket. Is there a chance that I am pressurizing the motor due to an injection pump leak and forcing the oil-gas out? Hopefully you will have the time to assist me.
@PetesGarage
@PetesGarage Жыл бұрын
If an injector is leaking it will pressurize the cylinder and prevent it from starting
@davidwilson5723
@davidwilson5723 5 жыл бұрын
On a Kubota diesel -3 cylinder motor-I was told a new head gasket was put on recently. HOwever, when I put water in the radiator, oil came out the top of the motor-from the oil fill plug. Can you tell me what is wrong and how to fix it? Please and thank you so much. Dave
@PetesGarage
@PetesGarage 5 жыл бұрын
I have no idea, maybe they put in the wrong gasket or upside down
@taintedbyuful
@taintedbyuful Жыл бұрын
Hi, I have a question. I recently cracked my head and had it replaced along with the injectors. But it still blows smoke on first crank and under load???
@PetesGarage
@PetesGarage Жыл бұрын
Check the fuel supply
@mathewmurphy2790
@mathewmurphy2790 4 жыл бұрын
Very down to earth explanation..pete..👍
@PetesGarage
@PetesGarage 4 жыл бұрын
Thanks 👍
@paulkennedy9824
@paulkennedy9824 5 жыл бұрын
Hi Mr. Mechanic: I have a kubota BX2370with a small three cylinder diesel. I have changed the filter -fuel pump and it still bogs down under a small load. Is there any advice that you may have??
@PetesGarage
@PetesGarage 5 жыл бұрын
Change the fuel in case there is water in it, and look in the gas tank for an obstruction blocking the fuel line.
@cmdrrgh
@cmdrrgh 2 жыл бұрын
Good chance your fuel jelled, you can go to a auto parts store and buy a can of fluid that immediately breaks this up. Costs about $30 not cheap but better than taking the tank off, also change your fuel filters. Kubota users two of them
@taterbug1357
@taterbug1357 4 жыл бұрын
I know this video is 3 years old but here goes. I removed the injection pump and everything looked fine. I reinstalled, but I'm not sure if i lined up the pin into the shuttle. I had the injectors tested and 2 were bad and 1 barley working. So i changed them out and started it up. The engine is now making a clicking noise i didn't hear before, and smoking more than before. Could i just take the injection pump off and try to reset, or will the timing be off now?
@PetesGarage
@PetesGarage 4 жыл бұрын
You have to check the lifters on the pump
@jeffcee9457
@jeffcee9457 Жыл бұрын
Thanks for sharing Pet do you have a video how you take off the head
@PetesGarage
@PetesGarage Жыл бұрын
I do not, but it's pretty simple
@ThePlowGuys
@ThePlowGuys 4 жыл бұрын
So why was it you didn't just replace the spring and re-install?
@PetesGarage
@PetesGarage 4 жыл бұрын
Nobody would give me the part number, but I've since found it.
@justinlafon1953
@justinlafon1953 4 жыл бұрын
@@PetesGarage where did you find them
@manic_tinkerer
@manic_tinkerer 4 жыл бұрын
@@justinlafon1953 just for anyone wandering along after, you can buy the pump rebuild kits on ebay now, search for "Overhaul repair kit for 3 cylinder NP-PFR3KD50, NP-PFR3KD55, NP-PFR3KX55 " - I just bought one ready to sort my D1105 out for the same issue.
@williamlott7612
@williamlott7612 Жыл бұрын
Pete, D722 blowing smoke out of valve cover vent hose not from exhaust. Any ideas?
@PetesGarage
@PetesGarage Жыл бұрын
Worn valve guides?
@ya472
@ya472 6 ай бұрын
Busted rings, damaged piston?
@mirocabraja5128
@mirocabraja5128 3 жыл бұрын
I have a kubota mini dumper kc70 with single cylinder diesel air cooled and it's having the exact same symptoms. Any suggestions.
@PetesGarage
@PetesGarage 3 жыл бұрын
Check the same things first
@chuckcafiero4546
@chuckcafiero4546 2 жыл бұрын
I need your expertise on a 4010 diesle Kawasaki mule,runs for 5 minits starts to smoke and runs out of power,and always restarts after 20 minits,help!
@PetesGarage
@PetesGarage 2 жыл бұрын
Check the fuel supply first. Try running it right out of a separate can of fuel to eliminate the entire fuel supply system.
@OurCabinVideos
@OurCabinVideos 5 жыл бұрын
Great video Pete! Did you replace the gasket/shim on the injector pump or just re-use the existing one? I'm rebuilding a D722 but the injector pump gasket/shim does not seem to come with any of the rebuild kits out there.
@PetesGarage
@PetesGarage 5 жыл бұрын
I reused them. Worked fine
@OurCabinVideos
@OurCabinVideos 5 жыл бұрын
@@PetesGarage Great! Thanks Pete!
@richardcranium5839
@richardcranium5839 5 жыл бұрын
the "gaskets" are shims used to set the injection pump timing. put the same thickness in that came out or do the pump timing procedure
@PetesGarage
@PetesGarage 5 жыл бұрын
@@richardcranium5839 Correct
@user-hb2kh5pf8f
@user-hb2kh5pf8f 4 ай бұрын
Love video.question?was it making motor overheat before you did the work?
@PetesGarage
@PetesGarage 4 ай бұрын
It should not make it over heat
@josevalles4954
@josevalles4954 4 жыл бұрын
Pete's Garge i have V1505 i rebuild the all engine new piston,new bearing,all gasket and new injection pump when start the engine sound like a knocking piston and blue smoke do you think i need replace the injectors?
@PetesGarage
@PetesGarage 4 жыл бұрын
Blue smoke is oil. You may have spun a bearing. Something is not right.
@josevalles4954
@josevalles4954 4 жыл бұрын
@@PetesGarage THANK you very much👍
@dangerdanger7311
@dangerdanger7311 6 жыл бұрын
Hi Pete, why didn't you just replace the springs and or new injector instead of purchasing a new pump?
@PetesGarage
@PetesGarage 6 жыл бұрын
Diesel engines are considered industrial. I would have rebuilt the pump, but the part numbers are not made available and parts are impossible to find without being a distributor. It's kind of a huge money racket.
@dangerdanger7311
@dangerdanger7311 6 жыл бұрын
Gotcha
@brucejones2354
@brucejones2354 6 жыл бұрын
Also the separate pumps have to be calibrated so that they pump the same amount of fuel per stroke, and without a service manual for the PUMP it is very difficult to get it right. Best to have it overhauled by a shop that specializes in fuel pumps, or do as Pete did and just buy a new one.
@davidblalock9945
@davidblalock9945 6 жыл бұрын
I had this same issue with my pump. I took the pump to my local tractor supply. they swapped it from a rebuild they had on the shelf. $125 bucks after core. I was out the door 15 min, back to mowing in about an hour.
@jamespalmer9556
@jamespalmer9556 6 жыл бұрын
Petes Garage i wouldnt have trusted just replacing the 1 broken spring either, highly possible and probable that the other two springs would go bad too, so i agree you made the right desicion in putting a whole new pump on
@AdeReeves
@AdeReeves 4 жыл бұрын
For ref the pumps / heads are shimmed for engagement...we used to produce these under licence as a Perkins compact engine and the engagement depth varied from engine to engine...you got luck here but could have easy over fuelled
@PetesGarage
@PetesGarage 4 жыл бұрын
Interesting, thanks
@dougsanders5717
@dougsanders5717 4 жыл бұрын
i have an f2000 with a d950 motor. i recently had similar issues with smoke and diminished power. just to see what would happen i added sea foam and hoped it was a stuck injector. 15 mins later it returned to normal power with no smoke. i got lucky but more times than not start with the simple things first. nice video thx.
@Gustavo-my7hh
@Gustavo-my7hh 3 жыл бұрын
Where did you find the torque specs for the bolts and injectors?
@PetesGarage
@PetesGarage 3 жыл бұрын
I think I found them online
@user-tn5zo4fn7z
@user-tn5zo4fn7z 9 ай бұрын
I can’t get the injector pump out that lever that runs the slot, will not move to remove the injector pump. any idea
@PetesGarage
@PetesGarage 9 ай бұрын
That's probably the problem. Keep working it to break it free
@Juan-bw3jp
@Juan-bw3jp 4 жыл бұрын
Hola, tengo un kubota que le cuesta arrancar en frio. Puede que sea la bomba de combustible? Tiene buena compresión y los calentadores andan bien.
@PetesGarage
@PetesGarage 4 жыл бұрын
Si
@planeflyer21
@planeflyer21 6 жыл бұрын
Thanks, Pete! How about some VW 1.9/2.0 TDI Diesel work? I'm considering converting the old '99 Ford Ranger to that setup.
@davidblalock9945
@davidblalock9945 6 жыл бұрын
OM616 or 617, much better engines.
@planeflyer21
@planeflyer21 6 жыл бұрын
I've looked at those Mercedes engines plenty. There is nowhere even close to the aftermarket that there is for VW TDIs. Plus, in my engine compartment, that means lots of cutting and welding and custom fabbing.
@PetesGarage
@PetesGarage 6 жыл бұрын
I do the work as I get 'em. If I get one, sure I'll do it
@skylinefever
@skylinefever 6 жыл бұрын
There is a large variety of VW 1.9 and 2.0 TDI engines, which one are you looking for? Many people prefer the ALH code engine.
@kfstreich4787
@kfstreich4787 6 жыл бұрын
planeflyer21 a kubota V2203 engine with a turbo does well as well in a small truck
@fanmrfoxx7487
@fanmrfoxx7487 2 жыл бұрын
I am curious, couldn't you have just replaced the spring? or all 3 springs with new ones? Excellent video, I appreciate the work you put in here.
@PetesGarage
@PetesGarage 2 жыл бұрын
Yes, if I had the part number I could have. Thank you
@ya472
@ya472 Жыл бұрын
For the wear and price, I would order three new springs. There is very little wear otherwise, cam lobes were good.
@dominique4822
@dominique4822 4 жыл бұрын
Bonjour, merci pour l'astuce 😉 Je viens de récupérer un moteur Kubota D950, qui ne fonctionne plus avec plus de 6400 heures. Le moteur n'est pas bloqué, je vais devoir déculasser pour connaître la panne. Encore merci pour vos astuces 😉
@PetesGarage
@PetesGarage 4 жыл бұрын
Vous êtes les bienvenus
@waynepalmer5368
@waynepalmer5368 4 жыл бұрын
Great job!! Do I need to re time the pump after reinstalling? Because I'm working on one after some one tried working on it and I'm not seeing a timing mark.
@PetesGarage
@PetesGarage 4 жыл бұрын
Yes you do
@waynepalmer5368
@waynepalmer5368 4 жыл бұрын
@@PetesGarage what the correct procedure to time the injection pump?
@PetesGarage
@PetesGarage 4 жыл бұрын
If you did not change anything it should just line up with the shuttle
@waynepalmer5368
@waynepalmer5368 4 жыл бұрын
@@PetesGarage thank you for your knowledge
@malgray7396
@malgray7396 3 жыл бұрын
Wow you are amazing go to kubota on facebook. guys always have lots of questions .Thanks for that.
@PetesGarage
@PetesGarage 3 жыл бұрын
Thank you
@jeffreyhamilton819
@jeffreyhamilton819 2 жыл бұрын
How likely is it a 3 cylinder kubota head qill be cracked ? Thanks jeff
@PetesGarage
@PetesGarage 2 жыл бұрын
No likely unless it really overheated
@travclement9778
@travclement9778 6 жыл бұрын
Did you have to bleed the pump and injectors before starting?
@PetesGarage
@PetesGarage 6 жыл бұрын
Yes, not much through
@paulkivisto9060
@paulkivisto9060 11 ай бұрын
Denso IC regulator 16678-64014 12V 45A 10021-4732 That's my Kubota D902 alternator, but because i have electric A/C what need 50 A the original alternator is too small. Do you know can i add bigger alternator to Kubota? Something 80 ampere one.
@PetesGarage
@PetesGarage 11 ай бұрын
Sure you can
@travismercieca198
@travismercieca198 4 жыл бұрын
mi kubota at hi revs has oil coming out from overflow and eventually bogs down any ideas
@PetesGarage
@PetesGarage 4 жыл бұрын
Could be many things
@markgarber8575
@markgarber8575 6 жыл бұрын
all looked good with the pump , it pumps now after cleaning it , but it wont start and rolls coal when I try to start it .
@PetesGarage
@PetesGarage 6 жыл бұрын
It does take several minutes to get all of the air out of the system.
@FlyingAceAV8B
@FlyingAceAV8B 2 жыл бұрын
I have a similar issue with my mahindra 2015HST. I’ve replaced the injectors without improvements. Next is the solenoid fuel pump, which I’m going today. I will also clean the fuel tank when I do that. If it doesn’t change anything though, I will break into the injection pump and change the head gasket while I’m at it. My only fear is valve clearance. I know nothing about it and I’m worried about screwing it up when I reassemble it. Do you have any advice here?
@PetesGarage
@PetesGarage 2 жыл бұрын
If you don't rotate the engine with the head off you have nothing to worry about
@FlyingAceAV8B
@FlyingAceAV8B 2 жыл бұрын
So ended up taking it to a shop. There is at least one bad cylinder and they’re gonna tear it down. Hopefully it’s just one set of rings.
@PetesGarage
@PetesGarage 2 жыл бұрын
Good luck my friend
@NaturebyGus
@NaturebyGus Жыл бұрын
Just out of curiosity why replacing the entire pump instead of just the broken spring?
@PetesGarage
@PetesGarage Жыл бұрын
I could not find the spring part number and he needed the machine quickly
@javierquintero1210
@javierquintero1210 Ай бұрын
Hello, I have a kubota D902-6E3198 carpet cleaning engine and I am getting a lot of black smoke and the power of the engine drops when I accelerate it and we putit to work, what do you recomend I do?
@PetesGarage
@PetesGarage Ай бұрын
That's a tough one. Could be anything from water in the fuel to a stuck valve
@T34theAmericanheavy
@T34theAmericanheavy 4 жыл бұрын
Most small block Kubota engines are the same, have 2 of them. My question is why didn’t you just replace the spring or just the single injector?
@PetesGarage
@PetesGarage 4 жыл бұрын
I could not find the right part number at the time. I have found it since.
@dustintunis9347
@dustintunis9347 2 жыл бұрын
@@PetesGarage - Any chance you still have that part number? I haven't pulled my pump yet to confirm it, but my bx2200 is smoking and down on power as of today, I just replaced my 3rd hydraulic hose in a week and now it's not running right.
@ginadraper4093
@ginadraper4093 Жыл бұрын
Hi Pete! So you can't just replace the broken spring?
@PetesGarage
@PetesGarage Жыл бұрын
You can, but they were not available quickly and the guy needed the machine for his business
@paulcalif
@paulcalif 6 жыл бұрын
Hi Pete, I have a Shibaura 3 Cyl diesel that appears to be very similar to your Kubota. I just got it and it wouldn't start. I bypassed all of the shutdows by running power directly to the fuel cut off solenoid. I found that the mechanical fuel pump was bad so I installed an electric fuel pump I had laying around. Anyway, long story short, I ran the fuel pump and loosened the injector fittings to bleed out any air. Still wouldn't start. Suspecting the injector pump, I pulled off the injector lines from the injector pump and I get very low output from only two of the pumps ports. I took the pump out and disassembled the top half making sure everything went back exactly as it was. Everything looked fine. The cam followers were all stiff but moved freely with resistance. The little arm that moves side to side worked fine as well. Should I have gotten good flow from the pump when I turned the engine over? I cleaned everything and put it back together but I still don't get much flow. I got the engine started but it doesn't run well and dies within a few seconds. Now I'm thinking injectors, injector timing, or possibly a cracked block.
@PetesGarage
@PetesGarage 6 жыл бұрын
It has to run for awhile until all air bleeds out. You will have to start it many times before it will run, then it will be rough for up to 10 minutes.
@paulcalif
@paulcalif 6 жыл бұрын
Thanks for the reply Pete! Mine only runs poorly for a few seconds then shuts down, I must have started it 30 times. I just watched a video of a guy in Australia who fixed a similar injector pump and his fuel was shooting 6 feet with the injector lines removed. Mine is barely going 6 inches. Did you look at your pumps discharge with the injector lines off? I may be barking up the wrong tree but I really expected to see the fuel spray out of that pump with some force.
@PetesGarage
@PetesGarage 6 жыл бұрын
This sounds silly, but I found a huge wad of debris in the fuel tank blocking flow to the fuel line
@Djkyle65
@Djkyle65 2 жыл бұрын
@@paulcalif Paul did you ever figure this out? I have the exact same problem. Im not sure how much flow i should see out of the pump
@paulcalif
@paulcalif 2 жыл бұрын
@@Djkyle65 Yes, in my case it was the injector pump. I swapped the bad one for a known good one and my engine ran fine. Then I took the bad injector pump apart, inspected it, nothing obviously wrong. I was able the lap the critical parts with diamond laping compound. Before you go that far, make sure your fuel pump is working. Bad fuel pumps are a common problem. I've worked on a lot of diesel light towers.
@swflcichlids6879
@swflcichlids6879 4 жыл бұрын
Take a temp gun run the engine and check which exhaust port on the manifold is cooler before removing head
@PetesGarage
@PetesGarage 4 жыл бұрын
Good idea
@MrRerod
@MrRerod 10 ай бұрын
Great video.. Ive got a 12 valve, but unsure if I want a kubota diesel. How many hours were on this engine and do you think its a good choice for a residential yard engine?
@PetesGarage
@PetesGarage 10 ай бұрын
i would say more than a thousand. It is a great choice
@wrongwayround359
@wrongwayround359 Жыл бұрын
You'd have to do the valve adjustment anyway, the head gasket wouldn't necessarily be exactly the same height and will affect the distance from the camshaft to the rockers
@PetesGarage
@PetesGarage Жыл бұрын
That's true
@domantor11
@domantor11 3 жыл бұрын
No matter what year of the engine if you crank it over without the pump on will the timing be fucked?
@PetesGarage
@PetesGarage 3 жыл бұрын
No
@abelrodriguez2690
@abelrodriguez2690 6 жыл бұрын
Hi Pete, do have a video on replacing that gasket?
@PetesGarage
@PetesGarage 6 жыл бұрын
It's pretty simple to replace. I have another one to do so maybe I'll make a video
@duaneb55
@duaneb55 5 жыл бұрын
FYI, there is supposed to be an o-ring that goes over the alignment pin/oil feed tube in the front corner.
@KeyserSoze5421
@KeyserSoze5421 Жыл бұрын
What process did you do for bleeding the fuel after putting it back together?
@PetesGarage
@PetesGarage Жыл бұрын
Crack the fuel lines
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