Laser Cutting Stainless Steel Living Hinge Patterns

Рет қаралды 250,082

6 жыл бұрын

In this video, I experiment making stainless steel living hinges using a 2000W fiber laser to cut out different patterns commonly used with wood. I will be doing future video of hand formable sheet metal parts.
My favorite shop gloves: amzn.to/2xHJDx6
Here's a link to the patterns used in this video:
drive.google.com/open?id=0Bwv...
See my instructables account for step by step guides to some of my projects: www.instructables.com/member/P...
Please support my channel to help me make more videos: / protog42
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This video was made at Europa Manufacturing in Boca Raton, FL. If you need any parts quoted, email me at protogmanufacturing@gmail.com
#robot #making #engineering #manufacturing #laser #electronics #lasers #robots

Пікірлер: 235

@billherreid9661 6 жыл бұрын

Adolf's Law: if you draw any repeating pattern using right angles, sooner or later you'll end up with swastikas.

@MischiefOne 5 жыл бұрын

Outstanding. Very interesting information and amazing time lapse thank you. I loved the 3d and last cuts

@burtosis 6 жыл бұрын

I think if I ever got to own one of these machines I'd cry out of happiness.

@B30pt87 9 ай бұрын

That was an excellent demonstration! Thanks for posting it.

@LaughingVegetables 6 жыл бұрын

Learn something new everyday. Cheers!

@av6966 6 жыл бұрын

Good Video! I liked how you show the cooling system for the LAYZER at the end and the 3d square pattern looked hella nice!!! Subbed hoped to see more laser cutting in my feed! Peace!

@RandomGuy0987 6 жыл бұрын

That laser cutter is cool. Faster than I expected.

@LordHog 5 жыл бұрын

Your lab is a engineering playground. Never could I afford all those toys

@B30pt87 6 жыл бұрын

So neat! I love it that you posted a link to the patterns- some people are set on money & won't divulge anything for fear of losing a sale, others are more generous with their knowledge. It never seems to dawn on the tightfisted ones that generosity pays off at least as well. P.S. thanks for the tip about the shop gloves

@ProtoG42 6 жыл бұрын

Thank you, I really appreciate positive comments like this!

@ProtoG42 6 жыл бұрын

It's not the best way of making hand formable parts, but it looks pretty and is more of an artistic approach. Do a quick image search of living hinges and you'll see example of practical application. Also, the yield limit is not the same as the solid sheet. The material yield is the same, but I can bend the "bracket" pattern about 90 degrees and it still returns to flat. The solid sheet yields pretty quickly at about 10 degrees. Someone with an idea could design something they could hand form themselves without proper sheetmetal tools and save a lot of money on shipping because it ships flat.

@notyou1567 5 жыл бұрын

You could make and sell custom electric guitar pickguards. How much did the machine cost?

@pacocarmona7697 3 жыл бұрын

Hey im interested in more information for a diy project i have a design and want to see if you can help

@jakthesmack 6 жыл бұрын

Fabric pattern is real pleasing to my eyes. All look cool though!

@mikezhang7646 5 жыл бұрын

good laser cutting work

@miamimovies 6 жыл бұрын

Are there any hexagon-pattern living hinges? I would think that would be a better shape for 3D flexing than something based off of squares or triangles. edit: never mind, I am a dummy, the triangle pattern is also a hexagon

@petersolomon3505 6 жыл бұрын

Very cool, I want to test these and design some applications

@JeremyCook 6 жыл бұрын

Pretty neat. Had not heard the term "living hinges." Guess that's the same as kerf cutting?

@nebnoswel 6 жыл бұрын

In this case yah, exact same concept, but "living hinge" is used any time a hinge is made of one solid piece. Think like a dvd case where the hinge is the same piece of plastic as the front and back.

@JeremyCook 6 жыл бұрын

Ah, neat, thanks. So the CD case is a living hinge, as it's built into the plastic, even though the case is two pieces?

@nathandean1687 6 жыл бұрын

the solid black cases would be living hinge. where as the clear hinges are not.

@kkfoto 6 жыл бұрын

First time I heard it too. Something like a ketchup bottle cap? :)

@noisytim 6 жыл бұрын

That was so cool! Thanks!!

@ProtoG42 6 жыл бұрын

Thank you!

@AeleosGFX 6 жыл бұрын

damn that laser cutter is fast

@ProtoG42 6 жыл бұрын

It beats a bandsaw, that’s for sure! It's cutting the 0.062" stainless steel in the beginning of the video at about 700 ipm and the other patterns at 1100 ipm!

@CNCGuy 6 жыл бұрын

3kw fiber optic laser?

@timsnels 6 жыл бұрын

2kw LVD-strippit Lynx 3015

@MrBelseBoB 6 жыл бұрын

Some nice videos you got there! What brand is the laser cutter?

@KM____________ 6 жыл бұрын

those fabric ones would make a great looking day shutters

@rubeusmagnus7634 6 жыл бұрын

Wow! I'm really impressed, that laser machine works so well on stainless steel. My question is: Aside from those pattern you've demonstrated, will your application work on 2-3 inches diameter of round stainless plates (2.5-3mm thick) to turn it on a 2d medallions? Is it easy for you to centralize a given pattern? I am asking you because you may be the right person to contact about my projects and I might need your professional help one day. Thanks in advance.

@MrBobbin01 6 жыл бұрын

Damn good video. Keep it up.

@daveinmontana77 6 жыл бұрын

Nice job... what type and wattage laser did you use?

@gregkeshishian3485 4 жыл бұрын

Does any one know where to get those spring loaded clamps which help prevent the small sheets from shifting on the table? We have a fiber laser and struggle with small pieces shifting during the cutting. I have googled around but cannot find them

@barracudatubeman Жыл бұрын

Nite, do you have any system on your fiber laser to avoid any issue with stainless reflection? Thanks,

@yonasrahendanu854 6 жыл бұрын

Hi, could you tell me where did you get the clamp?

@CmdrRoot 6 жыл бұрын

Oh wow that laser is so cool. I could watch that all day.

@vonskipppy1152 6 жыл бұрын

Proving the old saying "Simple minds are easily amused"

@CmdrRoot 6 жыл бұрын

haha wow i guess i do have a simple mind. thanks for letting me know! appreciate it

@nerfinator03 6 жыл бұрын

Von Skipppy proving yet the saying you are not intelligent. Surely you are in the pay to enter mensa club..

@thegeneralissimo470 6 жыл бұрын

How often do you have to replace the supporting grating?

@gamerpaddy 6 жыл бұрын

do fiber laser cutters have any "high" running costs, like waterjet or co2 lasers?

@CNCGuy 6 жыл бұрын

On the contrary they are very cheap to run as compared to a similar co2 laser. A new 2 kw fiberlaser can outperform a 4kw co2. I've seen a 2kw cut through 1 inch steel at 25ipm.

@amycarrie7002 6 жыл бұрын

It's much more economic in use.Please contact us for quotation and more information. Mobile/WhatsApp: +8615064070419

@jaferaa 5 жыл бұрын

@@amycarrie7002 hi my whatsapp number +971558533191 pls send sms

@gensemman 6 жыл бұрын

Hey Proto! how thick of a material can your laser cutter cut? Never seen something cut patterns that fast before! cool vid!

@rayryan6666 6 жыл бұрын

The 3D cut was the best!

@RoDeGuzman 4 жыл бұрын

Great Video. What are those clamps called, and where did you get them? Thanks in advance.

@bobwieking4394 4 жыл бұрын

They are CLECO sheet metal clamps---aircraft and racing cars!

@powertomato 6 жыл бұрын

Wow this was fun to watch. I wasn't sure if the footage was sped up. The laser cutters I've seen so far couldn't cut wood at that speed. How powerful is that laser? With all that molten/burning metal flying around, how does the lens stay clean?

@ProtoG42 6 жыл бұрын

The laser is 2000 Watts. There is a 3000L liquid nitrogen tank seen at the end of the video that purges the cut and forcefully ejects the molten metal downward.

@richardraymond5535 6 жыл бұрын

Is the cutting part sped up or is that how quick it cuts the stainless?

@mrechbreger 3 жыл бұрын

How accurate can you cut with this laser cutter? what is the cutting diameter? Can this one cut small gears eg. m0.5 or m0.3?

@friendsonearth 6 жыл бұрын

thanks, nice pattern

@ProtoG42 6 жыл бұрын

Thanks!

@Monkeyz60593 3 жыл бұрын

Where can I find that first cutting plan? For the spiral/feather thing ? 😁

@iian_ 6 жыл бұрын

cool. how much heat does this transfer to the metal? Its obviously safe to touch but is it warm?

@ProtoG42 6 жыл бұрын

Thanks, it's slightly warm. High pressure nitrogen is ejecting molten metal out the back of the metal before the heat really has a chance to spread.

@lobitojavi 6 жыл бұрын

hello mister, i dont have to much money to get this kind of machines, but do you have good references of machines around 500W fiber laser brands?? of course smaller, thanks

@weaseltown 6 жыл бұрын

Question. I've been looking into getting a laser cutter, and of course a fiber laser seems like the clear choice for cutting metal. However, most of the low-wattage fiber lasers are stationary, and this is clearly on a flatbed, which seems to be more common with cO2 lasers. My question is: is there a particular brand that makes fiber lasers in consumer-level configurations (7-12k price range) that do what's shown here, or am I out of my league?

@luizbueno5661 4 жыл бұрын

The last pattern you've shown and the 2nd, both give a 3d* result. Their use are not as logical as the other 2. Very nice video. I'm trying to get a fiber laser cnc at the Lab I ran. Crossing fingers.

@afj9966 6 жыл бұрын

is that some kind of water dropping in order to cool down the nozzel? silly me, didn't see any water droplet when you take it up so it's just some sparkles?

@ProtoG42 6 жыл бұрын

No water. It using liquid nitrogen to purge the cut, but it is already gas by the time it reaches the nozzle.

@JGnLAU8OAWF6 6 жыл бұрын

Why not regular air? Can this laser cutter use oxygen for cutting thicker material?

@ProtoG42 6 жыл бұрын

Regular air will oxidize metal and result in discoloration of the areas surrounding the cut. Yes, we use oxygen to cut thick steel but the edges are very dark and need to be cleaned up.

@MECHTheo 4 жыл бұрын

I'm wondering where you got those little clamp/weights? I'm running into the problem with my smaller pieces of light gauge steel wanting to fly away.

@chriskirkham9661 3 жыл бұрын

They are called Cleco fasteners. There are clamping ones as shown in the video, and they also make them for holding sheet metal together through rivet holes. They are very common in the aerospace and automotive world!

@lanchanoinguyen2914 2 жыл бұрын

what program do you use?thanks

@digitaluddite 6 жыл бұрын

What are the clamps holding down the plate? Those look like they might be handy in the waterjet as well!

@ProtoG42 6 жыл бұрын

Those are Cleco side clamps: amzn.to/2Bc2DZN

@digitaluddite 6 жыл бұрын

Wow! Thanks for the speedy reply!

@jerrymascorrojr.8319 6 жыл бұрын

Thanks for sharing, gonna run them on the next TRUMPF laser I get to play with. What watt machine you running? I work with 2.5KW to 8KW TruDisk Fiber. 1030-5040 TruLasers. I also like the holders you’re using to hold the thin materials. Keep up the great Laser videos, there aren’t enough how-to’s or tricks of the trade videos for the sheet metal guys!

@stevenclark2188 6 жыл бұрын

I think there's probably changes that could be made to optimize the technique for the material. Steel is already pretty ductile, the ability to transfer and absorb stress is a big part of what makes steel strong. As a result patterns aimed mostly at increasing ductility might not really be as useful as some hypothetical pattern that improves on other properties where steel is weaker.

@JoeHeiserA 6 жыл бұрын

What is the width of the material removed / the diameter of the beam at its focal point? Seems tiny

@kobisjeruk 6 жыл бұрын

I notice the laser cutter went with the longest route (as evident during the 3rd piece cutting process) as the most efficient use of the 'on' time. Never seen this process before, so this might be a silly question but doesn't it produce intense heat (since you seem to be able to handle the finished work with your bare hands)?

@ProtoG42 6 жыл бұрын

Stainless steel has a very poor thermal conductivity so it isn't very good at spreading heat. The laser beam is about 0.006"(0.1524mm) and the cut is being purged with high pressure nitrogen gas. It's barely warm after it's done. Thicker parts and aluminum parts do get quite a bit hotter though.

@lobitojavi 6 жыл бұрын

where do i can find thise clamps?? thanks

@naoufelmelayh240 6 жыл бұрын

hi sir , how to etch and engrave with laser on stainless , thanks , fiber or c02 and what power ?

@amycarrie7002 6 жыл бұрын

It's 2000w fiber laser.Please contact us for quotation and more information. Mobile/WhatsApp: +8615064070419

@wernertooldievogt730 5 жыл бұрын

how long would it take to use a bottle of nitrogen cutting SS, i am looking at buying a machine and am curious to the consumption per hour and how much i will need to have holding wise.

@chanxanlaserequipment4006 5 жыл бұрын

800mm/s， the max speed. More detail ,can add my whatsapp 008618361445350

@magnuswootton6181 2 жыл бұрын

I wonder if u could use these for robot actuators.

@jrsul2773 6 жыл бұрын

What gage of steel are you using

@garthor 6 жыл бұрын

I liked the triangle one, but it looked like some of the angles that it wanted to bend at ran at a diagonal to that section you left at the top giving it too much rigidity... I wonder if that might have something to do with it not being as "functional" as the rest of them... >_>

@dr.ramondetorres4838 6 жыл бұрын

Do you do custom orders? I used to be a technology teacher, but my labs were taken over by online testing so I teach art. Anyway, I want durable patterns cut that will be used by children to trace designs. I've tried cardboard, tagboard, etc., but it all wears and breaks. Would a stainless steel pattern be more reliable, rugged? I'd love to know where to order many made depending on cost.

@ProtoG42 6 жыл бұрын

Absolutely, stainless is very durable. Do you have drawings of the patterns?

@maxpayne438 6 жыл бұрын

What lantek version do you use?

@ProtoG42 6 жыл бұрын

It's the latest version but combined with LVD's software called CADMAN. I also use it to program the turret punch.

@ninocaselli6290 6 жыл бұрын

2:39 the laser cutter starts to play LEDZEPLINS lmigrant song

@MrWoohoo 6 жыл бұрын

Please cut a Hilbert curve! I don’t think it’d be useful but it would be fascinating to see how it behaved.

@brissomburdiles595 Жыл бұрын

como se llama ese sistema de sujecion para la plancha

@succubuslily 6 жыл бұрын

Does the metal not get hot when it gets cut? I'm always scared you'll burn yourself whenever you pick up a part right after the laser is done

@ProtoG42 6 жыл бұрын

@succubuslily 6 жыл бұрын

Thanks, man :)

@Xanthopteryx 6 жыл бұрын

How log does that support base grid last?

@ProtoG42 6 жыл бұрын

I'm not sure, it has lasted 6 months so far. The machine cuts new slats for itself but we scrub them with a wire brush on an angle grinder.

@Jbush69 6 жыл бұрын

Damn i wish we had one of these at votech

@SAGARPATIL-ze8gz 4 жыл бұрын

thanks

@Arnthorg 6 жыл бұрын

2:38 notice the beat

@coreymitchell6566 6 жыл бұрын

Arnþór Gíslason I heard Led Zeppelin, intro of the Immigrant Song.

@mikeshane2048 6 жыл бұрын

2:39 this machine got good rhythms

@altafamin8371 3 жыл бұрын

Can I have some personal design on it. How can I order please explain me.

@zhezhang3539 3 жыл бұрын

I’d like to show you how to use the machine. Please contact me via john@sfcnclaser.com or WhatsApp +86 15863177821

@user-vc7bm9gc5r 3 жыл бұрын

Hello, our company provides self-design of the pattern or logo of the cutting machine。 Kindly add my WhatsAPP/Wechat number : +8618668921695 . or send mail to : sales079@oreelaser.com , I'll share more info to you .Our web: oree laser.com Stay Healthy & Best regards !

@martinmiglio 6 жыл бұрын

What’s the point of the z axis travel on a laser cutter

@ProtoG42 6 жыл бұрын

Several reasons. Parts can tip up and hit the nozzle. We can also cut enclosures and parts that are already formed so it cuts more than just sheet metal. There are two beds, a top and lower bed so the z axis has around a 15" reach. Another reason is to prevent warping. If a part has a lot of features too close together, it's better to raise the head to allow the heat to spread more evenly.

@michall200863 6 жыл бұрын

2:40 plays 'We will rock you'

@CreativeNames101 3 жыл бұрын

Underrated comment #0241

@whatdoiknow1803 6 жыл бұрын

So what about forming it? Creating a "living hinge" and not folding it is like plotting origami lines and not creasing! Check out Ron Resch paper and stick film, Orgamizer by Tomohiro Tachi and Erik Demaine. The possibilities are phenomenal! Keep on exploring and creating brother!

@dougankrum3328 6 жыл бұрын

...A Thumbs up.......nice work, even if it is just a demonstration....I'm guessing to avoid the issues with cutting stainless this thin, with any 'HOT' source...Plasma, laser....you'd want pretty high current source and fast travels....impressive that the machine can follow the pattern at that speed with no visible distortion in the finished parts..! One of the advantages of Fiber Lasers...very little moving weight... How do the optics stand up to the high number of 'piercings'.....I know that's an issue with Laser, plasma and even Oxy/acet...I've done alloy of oxy/acet and plasma by hand...always tried to do piercings with a 'tilt-in'...and if possible, I'd drill 'pilot' holes....

@ProtoG42 6 жыл бұрын

With fiber lasers, ther are no mirrors that can be damaged or misaligned like a co2 laser. There is a quartz lens that is purely to protect from debris traveling up the head that is optically clear. It just needs to be cleaned every few weeks with alcohol.

@GoLightly01100 6 жыл бұрын

Thanks for the explanation, I've been under the (dumb) impression that "fiber" lasers were just for making black marks on metal. Amazing. Thanks for posting!

@VictoryRangeHoods 6 жыл бұрын

What is the brand name of this fiber cutting machine?

@ProtoG42 6 жыл бұрын

LVD LYNX FL 3015. Over 250k new.

@bonnieanfisaxtlaser7142 6 жыл бұрын

xintian116@xtlaser.com, pls write to me

@joansolasanchez6378 5 жыл бұрын

Perfect. ok.

@RobertSzasz 6 жыл бұрын

You might want to try mixing your audio down to mono for the last bit when you were talking. It sounded like you were both intermittently blocking a noise source and perhaps moving from behind the mic to in front of it causing really odd phasing effects.

@ProtoG42 6 жыл бұрын

That is from me trying to filter out the background noise in my video editor. It's really loud in the shop and it's hard to even hear me without reducing background noise in post. It also distort my voice a bit when I do that but it's better than not being able to hear me. I need a better mic with adjustable gain and filtering.

@IceTurf 6 жыл бұрын

Neat

@JustinAlexanderBell 6 жыл бұрын

Can that laser cut 1/8" or 3mm aluminum?

@ProtoG42 6 жыл бұрын

Justin Bell It can cut up to about 9mm aluminum. Email me if you need any parts made at protogmanufacturing@gmail.com

@lazyh-online4839 6 жыл бұрын

Proto G what kind of pricing would you charge for different parts?

@ProtoG42 6 жыл бұрын

That depends on several parameters. Lead time, material & thickness, material finish, hardware, post burn operations like deburring, packing shipping, how well the part was drawn, etc.

@Tischlerimkopf 6 жыл бұрын

Justin Bell newer lasercutters can Cut i think Up to 30mm in Aluminium, and 23mm in staubleisten or Something, I saw 25mm Steel recently, astonishing i can say

@simonburklin1189 2 жыл бұрын

whats the thickness of the material hes using?

@ProtoG42 2 жыл бұрын

That is 16ga stainless steel which is about 0.059”

@devtank 6 жыл бұрын

Makes me wish Id become an engineer.

@ArnoldSwarc 3 жыл бұрын

How much did the laser cost

@ProtoG42 3 жыл бұрын

Around $250,000.00

@CarlBurnss 6 жыл бұрын

Acoustic metamaterial

@darkshadowsx5949 6 жыл бұрын

the "Clean up" ruined the nice smooth finish... :(

@ProtoG42 6 жыл бұрын

It looks better than leaving all the piercing marks and sharps edges.

@SuperAWaC 6 жыл бұрын

it could easily be polished to a mirror finish it would just take time

@lobitojavi 6 жыл бұрын

what about the droos ??? there are at the back side??

@monstercolorfunco4391 5 жыл бұрын

i ilke the squarezy one

@fabts4 6 жыл бұрын

Not sure you're using that last one properly. Maybe try after getting rid of the plain part on the top? Or with a longer hinge.

@SuperAWaC 6 жыл бұрын

how many cubic feet of nitrogen does that tank hold?

@ProtoG42 6 жыл бұрын

3000 Liters

@rowdyredneck09 6 жыл бұрын

What kind of laser machine is this and how much did it cost?

@ProtoG42 6 жыл бұрын

Fiber laser. Well over 250k

@MuradBeybalaev 6 жыл бұрын

Dahell is a "living" hinge?

@ProtoG42 6 жыл бұрын

"A living hinge is a thin flexible hinge (flexure bearing) made from the same material as the two rigid pieces it connects, rather than cloth, leather, or some other flexible substance." : en.wikipedia.org/wiki/Living_hinge

@trustmeserious 4 жыл бұрын

What about the price of this machine

@user-vc7bm9gc5r 3 жыл бұрын

Kindly add my WhatsAPP/Wechat number : +8618668921695 . or send mail to : sales079@oreelaser.com , I'll share more info to you .Our web: oree laser.com Stay Healthy & Best regards !

@santoshprajapati8666 4 жыл бұрын

What is the cost of your machine?

@user-vc7bm9gc5r 3 жыл бұрын

Kindly add my WhatsAPP/Wechat number : +8618668921695 . or send mail to : sales079@oreelaser.com , I'll share more info to you .Our web: oree laser.com Stay Healthy & Best regards !

@rudrasoni9 6 жыл бұрын

How much cost

@chanxanlaserequipment4006 5 жыл бұрын

It's a fiber laser cutting machine.Please contact us for quotation and more information. Mobile/WhatsApp: +8618361445350

@MichaelMurillo 6 жыл бұрын

Actual comparison starts at 5:56

@pupznutz 6 жыл бұрын

Would of tagged the part just in case, to stop it flipping and causing head damage.Cool vid tho.

@minecraftermad 6 жыл бұрын

try cutting small triangles next to eachother

@minecraftermad 6 жыл бұрын

or maybe a pattern with just a single lazering (no lift ups)

@jigarvasani2722 6 жыл бұрын

What is machine price 1000w 3015

@ProtoG42 6 жыл бұрын

Around 300,000 USD

@amycarrie7002 6 жыл бұрын

Please contact us for quotation and more information. Needn't so much money. Mobile/WhatsApp: +8615064070419

@tablatronix 6 жыл бұрын

holy shit thats fast

@mikezhang7646 3 жыл бұрын

More detaisl of machine on :jsdmt.en.alibaba.com/productgrouplist-801473940/CNC_press_brake.html?spm=a2700.shop_index.88.20.41354205tcJkb5

@jamesyule18 4 жыл бұрын

Kerf tastic

@dankerine 6 жыл бұрын

Do you want to know what add I got before this video? PragerU, talking about Nazi Germany in World War II… now flip one of those hinges… I think KZfaq knows