4 Meters Long Drive Shaft | Cnc Lathe Machining

  Рет қаралды 64,837

Chris Maj

Chris Maj

2 жыл бұрын

Пікірлер: 113
@CuttingEdgeEngineering
@CuttingEdgeEngineering 2 жыл бұрын
Enjoyed watching this, great job mate with what you had to work on 😎👍
@dariosangiorgi2729
@dariosangiorgi2729 2 жыл бұрын
CEE and Chris Maj my machine tool heroes 👏👏👏
@ChrisMaj
@ChrisMaj 2 жыл бұрын
Kurtis is in the house 😉, thanks man for stopping by.
@MrKotBonifacy
@MrKotBonifacy 2 жыл бұрын
This reminds me of that old cartoon where couple of workers were heading to a pub "to have a few beers and forget for the day about their jobs", and the works they were leaving had a big "United Brewery Co." sign on its gate... ;-)
@wesley9192
@wesley9192 2 жыл бұрын
Brasil!
@ShainAndrews
@ShainAndrews 2 жыл бұрын
@@ChrisMaj You opened with "banana". Who did you think was going to show up? LOL.
@IstasPumaNevada
@IstasPumaNevada 2 жыл бұрын
I wonder if tolerances that tight were actually necessary, or if it was just some Boss going "I want it _exactly_ on dimension." Actual engineer: "But, sir, we need to give them tolerances." Boss: "Tolerances? Bah, these machinists are so fickle. Okay, what's the smallest they can get the part size wrong?" Engineer, wincing: "Well, they _can_ get down to one thousandth, but that's usually for much smaller--" Boss: "Then put one thousand on the paper. Come on, I want this order out by 3." Engineer: "For which measurement?" Boss: "All of them! You think I want a drive shaft that's the wrong size?"
@currentbatches6205
@currentbatches6205 2 жыл бұрын
Could be, but as the guy who spec's those for our products, time spent discussing the issue with suppliers give us a pricing competitive advantage. And then, half-thou tolerances in the middle with looser ones at the ends tells me someone looked at it carefully, groaned and spec'd 'em.
@Noonions
@Noonions 2 жыл бұрын
You are definitely a good machinist. My hats tipped to you. Great video
@ThomasBurns
@ThomasBurns 2 жыл бұрын
This is some very impressive machining. Thank you so much for sharing your experience with us!
@mp5kfisher241
@mp5kfisher241 2 жыл бұрын
Lord i miss manufacturing! Been enjoying your videos! Wish i could have taken some vids of my past work. CNC, Conventional, QA, QC, NDT/PT MAG & UT was my past Cert’s.
@markanthonysmith413
@markanthonysmith413 2 жыл бұрын
Another great job Chris.👍
@sasquatch...
@sasquatch... 2 жыл бұрын
that was awesome to watch, thx for making these
@ICA17887
@ICA17887 2 жыл бұрын
Superbe usinage de grosse pièce avec une précision incroyable, bravo Chris 👍😎
@johnlawler1626
@johnlawler1626 2 жыл бұрын
Challenge job there mate but no trouble to you in the end, experience is key as they say👌 thanks for sharing 👍
@michaelkoch2109
@michaelkoch2109 2 жыл бұрын
Wieder einmal ein sehr schönes Video! Am liebsten würde ich hinter Dir stehen und direkt zuschauen - obwohl ich weiß, daß dies niemand mag. Man läßt sich bei der Arbeit nicht gerne über die Schultern schauen. - Hau rein! Weiter so! Ich freue mich schon auf das nächste Video! Beste Grüße aus Dresden! PS.: Den Australier von CEE schaue ich mir auch sehr gerne an. Der hat es auch drauf!
@ChrisMaj
@ChrisMaj 2 жыл бұрын
Ja, du hast Recht damit, dass du über deine Schulter schaust. Das ist, wenn die Dinge schief gehen. Kurtis und seine Frau aus CEE, sie haben das ganze KZfaq-Ding herausgefunden.
@edal670
@edal670 2 ай бұрын
“Beautiful, just beautiful”!!! 👏🏾🙌🏾🔥!!!
@geoffgreenhalgh3553
@geoffgreenhalgh3553 2 жыл бұрын
Fantastic work. Long shafts are a pain. That job should have been ground with those tight limits! GG from the UK (49 years a turner) Retired now.
@ChrisMaj
@ChrisMaj 2 жыл бұрын
You know how it is. Boss: I got this job 0.001" tolerance. Can you do it? Dumb me: Yeah, I guess. Boss: Ooo. By the way, this thing is almost 4 meters long and there is a little runout .
@nenadratic6319
@nenadratic6319 2 жыл бұрын
@@ChrisMaj runout of 0.001" for 4 meters long shaft is nothing . You can always do grinding and make this much tighter if you need it , but this will cost much more .
@stjepansvrtan9766
@stjepansvrtan9766 7 ай бұрын
Good job Chris!
@swanvalleymachineshop
@swanvalleymachineshop 2 жыл бұрын
Great job Chris . 👍
@ChrisMaj
@ChrisMaj 2 жыл бұрын
Doing my best 👌
@petermetaxas9696
@petermetaxas9696 11 ай бұрын
It's amazing to hold such a tight tolerance on such a long piece. Great skill. The ways must be perfect to hold .001" on a diameter. My old Okuma could never do it.
@pacobelmonte
@pacobelmonte 2 жыл бұрын
Quite a challenge... and very well finished.
@fredechevarria3798
@fredechevarria3798 2 жыл бұрын
Very nice as always Chris.Hi from Cape May N.J.
@ChrisMaj
@ChrisMaj 2 жыл бұрын
Doing my best. Thanks for watching.
@MR-yq5rj
@MR-yq5rj 2 жыл бұрын
It takes a lot of skill and experiens to make a shaft with those tolerantie ! Verry nice job 👍👍👍
@ChrisMaj
@ChrisMaj 2 жыл бұрын
Yeah, sometimes they think I'm a miracle worker.
@captcarlos
@captcarlos 2 жыл бұрын
Chris, I'd be happy with that result too, Good wrk.
@어빙신
@어빙신 Жыл бұрын
Amazing!
@theessexhunter1305
@theessexhunter1305 2 жыл бұрын
Good job you have done a few before Chris...!! No wiggle room ffs lol
@kw2519
@kw2519 2 жыл бұрын
That’s awesome lol Biggest I’ve done is 245”x10” 17-4 ph. Do you guys ever press the shafts to straighten them? We had a giant hydraulic ram captured around a very large and long i beam. I’ve bent some damn thick shafts 😂
@ShainAndrews
@ShainAndrews 2 жыл бұрын
Very nice work. Gave me anxiety seeing the specs, and pulling it off without grinding is not for the inexperienced.
@oleglevochko2809
@oleglevochko2809 2 жыл бұрын
прекрасная работа
@szuler666
@szuler666 2 жыл бұрын
I kolejna robota na plus , że też często przychodzi materiał zdeformowany i z tak małym naddatkiem a ty się pózniej męcz na maszynie jak to ogarnąć . 👏👍
@ChrisMaj
@ChrisMaj 2 жыл бұрын
Tak, a później tyko zaglądają i pytają czy wydało wszędzie. Trzeba było jeszcze mniejszą średnicę zamówić.
@szuler666
@szuler666 2 жыл бұрын
@@ChrisMaj he he i często pytanie kiedy będzie gotowe 🤪
@PawelSzkoda
@PawelSzkoda 2 жыл бұрын
@@ChrisMaj od dawna miałem pytać czy Polak 😀 Dziwnie się czyta te calowe wymiary tylko 😕
@ChrisMaj
@ChrisMaj 2 жыл бұрын
@@PawelSzkoda Polak, Polak tylko pracujący w Stanach i trzeba było się przestawić na cale. Jak narazie to mało mam rodaków na kanale, a poza tym to i tak nie jest jakiś szkoleniowy kanał. Co tam poskładam to tyle widać.
@jasonaraiza4686
@jasonaraiza4686 2 жыл бұрын
Hey Chris, could you do a video of how to use the manual guide on fanuc control like programming a part from start to finish that would really help me out?
@4-anarchy321
@4-anarchy321 2 жыл бұрын
11:28 awsome surface finish
@yak-machining
@yak-machining 2 жыл бұрын
How do you drill such large work?
@darknet180
@darknet180 2 жыл бұрын
Amazing work. I'm not a machinist but I can appreciate the magnitude of getting within a half thou on something so massive. What does something like this go into?
@ChrisMaj
@ChrisMaj 2 жыл бұрын
Steel mill industry.
@gsxrjeff
@gsxrjeff 6 ай бұрын
the DNMG good choice for straightening the bar and 25 microns runout 👍
@Mike-pn3tw
@Mike-pn3tw 2 ай бұрын
Hi Chris, roughly how many hours from start to finish? 80-90 hours?
@warrenjones744
@warrenjones744 2 жыл бұрын
Wow even the bearing fits on rock crusher bores I repair are more generous than that for example 400.00- 400.05 mm, at least I get a couple thou to try to hit. And the housings typically are not bent! How many times did you have to flip it end for end?
@ChrisMaj
@ChrisMaj 2 жыл бұрын
When the boss saw the run-out, he was like, "I don't care how many times you have to flip that thing, just make it look straight".
@dawszelka5461
@dawszelka5461 2 жыл бұрын
Ooo zmora każdego tokarza.. krzywy pręt.. i to ten to był porządnie krzywy.. 7 dych do zebrania a tam jeszcze bije.. ale trafiłeś na pręta to.. współczuję.. przerabana robota z takim bananem .
@ChrisMaj
@ChrisMaj 2 жыл бұрын
Nie dość że długi i krzywy, to jeszcze średnica materiału zamówiona tak na styk.
@dawszelka5461
@dawszelka5461 2 жыл бұрын
@@ChrisMaj no to kij w dupę temu co to zamawiał .. nie lubię jak ktoś tak robi bo zawsze może się coś odwalić jak np u ciebie .. dobrze że udało ci się to bicie zbić do 2 setek .. ;D ale pewno co się nawkurzales to twoje . Pozdro ;D
@mightyOmouse
@mightyOmouse 7 ай бұрын
How the freck did you guys drill the center hole?
@josephwaldner7752
@josephwaldner7752 2 жыл бұрын
that thing must have grown in the jungle
@bilalahmmad3608
@bilalahmmad3608 Жыл бұрын
sir i am turning 2.5 meter long shaft when i put studyrest in halfway 1side done after when i removed studyrest run out is 0.5 mm in shaft
@FuzzyPanda53
@FuzzyPanda53 2 жыл бұрын
Is there anything special you do to make sure that the shaft end up with little runout?
@FuzzyPanda53
@FuzzyPanda53 2 жыл бұрын
I guess I mean besides running a good tailstock pressure.
@TheWidgetWorks
@TheWidgetWorks 2 жыл бұрын
@@FuzzyPanda53 that's a long course you have to take to figure that out. sometimes the stress in the material makes it dam near impossible to get it straight. flipping it lots, keeping the forces low, aka light cuts and minimal tail stock pressure is important. also after roughing letting it "rest" for a day can help some of the stress come out. basically you have to just take it as it goes with long parts you use your years of experience to figure it out and come up with the best outcome, aka get a pro like this guy to do it ;).
@ChrisMaj
@ChrisMaj 2 жыл бұрын
@@TheWidgetWorks I couldn't have explained it any better. Thanks 👍
@mixalisae8612
@mixalisae8612 2 жыл бұрын
💪💪💪
@currentbatches6205
@currentbatches6205 2 жыл бұрын
0:11 - How did you drill the center hole? 3:12 - That's *DRILLING*! 5:11 - REALLY appreciate the drawings to better follow what you're doing. BTW, the lettering looks like a 'pencil-CAD' drawing? 5:15 - Hope the estimator allowed enough time to hit +/- half thou. 5:30 - Get closer to the end, and they give you tolerances you could hit with a file!
@rick2297
@rick2297 2 жыл бұрын
Why do you use an independent 4-jaws chuck and not a self-centering chuck?
@lwilton
@lwilton 2 жыл бұрын
He's running the part between two centers. The chuck is just acting as a sort of dog to impart the turning motion.
@rick2297
@rick2297 2 жыл бұрын
@@lwilton I understand, but why does he use this chuck when he is not between centers?
@ChrisMaj
@ChrisMaj 2 жыл бұрын
It's more versatile, especially when you are working with so much runout.
@wendull811
@wendull811 2 жыл бұрын
A 4 jaw chuck is more adjustable and way more versatile than a 3 jaw. With a shaft with this kind of run-out you can throw the job out at the chuck to make the middle run better. I do 4140 shafts like this alot at my job. We have the same machine as him with a 4 jaw chuck. I had to turn a shaft like this that had .500 runout in the middle if I ran it true at the chuck. So instead I threw the runout to the chuck and made the middle run around .300. It makes it alot easier to machine.
@Num6er47
@Num6er47 2 жыл бұрын
All of the above make legitimate points. 4 jaw also has a much better bite.
@nosiobiad
@nosiobiad 2 жыл бұрын
What industry is this part for, do you know? Awesome job as always...! Watching raw ugly stock changing into beautiful shiny part is really satysfying.
@ChrisMaj
@ChrisMaj 2 жыл бұрын
Steel mill industry.
@deltamachine2059
@deltamachine2059 2 жыл бұрын
The old weeble wobble
@russellsmith5686
@russellsmith5686 2 жыл бұрын
How did you get the hole all the way through??? Impressive stuff
@ChrisMaj
@ChrisMaj 2 жыл бұрын
Gun drilling is primarily used to drill deep holes beyond what is possible with conventional machinery and tooling such as twist drills, by using high pressure coolant for clean chip exhaust, even at extreme depths.
@russellsmith5686
@russellsmith5686 2 жыл бұрын
@@ChrisMaj thought it may be gun drilling
@jimp.4531
@jimp.4531 2 жыл бұрын
great save, that runout was bad.
@Adam0855
@Adam0855 2 жыл бұрын
Bierzesz małe ap żeby uniknac banana? Dlaczego przestawiasz kąt na koniu? Maszyna trzyma wymiary?
@ChrisMaj
@ChrisMaj 2 жыл бұрын
Więcej materiału zbierasz, bardziej odpycha narzędzie przy dużym biciu. Zauważyłem że po ciężkich sztukach niekiedy koń ucieknie parę tysięcy. Niekiedy trzeba pocyganić któryś tysiąc w programie.
@matt5074
@matt5074 2 жыл бұрын
@@ChrisMaj maszyna ma sterowanie NC, możesz korygować stożki w programie? I drugie pytanie dlaczego podtrzymka jest tak blisko wrzeciona, a nie powiedzmy w połowie. Świerzak ze mnie, i mam narazie takie rozkminy. Toczę w kłach bez podtrzymki wał na 900mm i o średnicy maks. 78mm, udaje się zrobić wymiar w 0,01 ale muszę korygować stożek w programie bo robi 0,07 na 140mm. A to co widzę u Ciebie jest niesamowite 25 mikronów tolerancji na takich gabarytach, sztos.
@mesuthan
@mesuthan 2 жыл бұрын
it would have been great if you had given some info on where it will be used.
@ChrisMaj
@ChrisMaj 2 жыл бұрын
All I know is that it's for steel mill industry.
@mesuthan
@mesuthan 2 жыл бұрын
@@ChrisMaj Oh ok. Do you know how much did the material cost?
@RichardDenRooyen1973
@RichardDenRooyen1973 2 жыл бұрын
cant get used to imperial... looks so difficult compared to metric
@ChrisMaj
@ChrisMaj 2 жыл бұрын
I was born and raised with metric, and then I moved to the US, had to learn inches. After all these years it does make a difference anymore.
@sxslayerxs
@sxslayerxs 5 ай бұрын
This is small work and basic, can we see a bigger lathe please
@user-qi2cx1lt2v
@user-qi2cx1lt2v 8 ай бұрын
Подскажите резьбу нарезаете каким резьбовые резцом.
@ChrisMaj
@ChrisMaj 8 ай бұрын
Iscar GHGR 31.7-5
@user-qi2cx1lt2v
@user-qi2cx1lt2v 8 ай бұрын
@@ChrisMajблагодарю..
@NickRno77
@NickRno77 2 жыл бұрын
It scares me watching this, doesn’t bare thinking about what devastation would happen if you lost pressure on the centre. I was wondering how do you get the centre drilled ?thanks for Chris 👌🇬🇧🇪🇺🇺🇦
@ChrisMaj
@ChrisMaj 2 жыл бұрын
I never go to work thinking I'm gonna fuck up something today. I'll crash my machine today. The lathe is going to hurt me today. If I did, I'll probably be working in the office somewhere. Don't get me wrong, I have a lot of respect for my machine, and I know she can fuck me up in a split second. That why you never get to cocky around any machine. The centers were done on a horizontal boring mill.
@kacperAGH
@kacperAGH 2 жыл бұрын
It scares me too . I understand that machine is capable to do that, but there is always some risk. Second thing is price of the stock, and stress not to make any mistake to scrap it . Pozdrawiam i powodzenia :)
@ChrisMaj
@ChrisMaj 2 жыл бұрын
@@kacperAGH No stres niekiedy jest a jeszcze jak niekiedy widzę cenę materiału.
@wendull811
@wendull811 2 жыл бұрын
I do shafts like this all the time not tight tolerance usally plus 0 minus .003 inches for the whole length with a straightness of no more than .015 inches. I usally drop a s/r in near the chuck get it as close as I can and work from the chuck back toward the tailstock by cleaning up a 3inch long section to make a s/r location. Set the rollers and then move about 12 to 15 inches toward the tailstock and repeat the process. Once you get the s/r just passed the center point of the shaft you can go to the tailstock and ripped the material off. I usally go .150 deep a side so .300 total and they always come out fine.
@fyrman9092
@fyrman9092 2 жыл бұрын
Machining A steel banana ought to be interesting
@jimsvideos7201
@jimsvideos7201 2 жыл бұрын
This job looks like a serious pain in the bum. You almost need a vertical lathe tall enough to cut bands for steady rests, but back in the real world where you use what you have...
@ChrisMaj
@ChrisMaj 2 жыл бұрын
Yeah, pain in the ass is about right. 👍
@pozalujstapodpishus3062
@pozalujstapodpishus3062 2 жыл бұрын
а как резьбу померить, не снимая деталь?
@ChrisMaj
@ChrisMaj 2 жыл бұрын
Я использую трехпроводной метод измерения делительного диаметра.
@jasondevault5066
@jasondevault5066 2 жыл бұрын
What's the cost of that job?
@ChrisMaj
@ChrisMaj 2 жыл бұрын
That's not my department.
@Chris-kk8xg
@Chris-kk8xg 2 жыл бұрын
ah yes nothing like machining long skinny shafts, the worst kind are 1.5 inch od and 4 feet long lol (apologies for the imperial)
@wendull811
@wendull811 2 жыл бұрын
I am working on a shaft right now at my job that is 3.5 o.d and has .250 runout in the middle. It is 124 inches long and is 4140. Looks just like this shaft but smaller. It has been kicking my ass. It took me 4 hours just to get the s/r locations in so I can start the process of ripping the shaft down to 3 inches.
@manindersingh257
@manindersingh257 2 жыл бұрын
Would love to watch the gun drill operation.
@ChrisMaj
@ChrisMaj 2 жыл бұрын
We don't have the equipment to do that.
@manindersingh257
@manindersingh257 2 жыл бұрын
@@ChrisMajOk. Thanks for replying.
@protakill
@protakill Жыл бұрын
Scrapping that piece would suck balls.
@alexandrsherbakov9878
@alexandrsherbakov9878 Жыл бұрын
Здесь одним люнетом не обойтись.
@keithgutshall9559
@keithgutshall9559 2 жыл бұрын
It looks like you were trying to turn a banana!!
@Peppins
@Peppins 2 жыл бұрын
Some air in the waterpump..
@boniemagat9256
@boniemagat9256 8 ай бұрын
Location
@ChrisMaj
@ChrisMaj 8 ай бұрын
US
@Artemissia123
@Artemissia123 10 ай бұрын
Qualité 6 en tournage extérieur ! J’ai un doute . Il faut travailler avec les intervalles les plus larges possibles. C’est au concepteur de le savoir . Sinon les prix s’envolent. La qualité coute cher . Si elle est inutile......
@antongyrt4814
@antongyrt4814 3 күн бұрын
Ляпота!
Cross Lever | CNC MACHINING
12:21
Chris Maj
Рет қаралды 516 М.
Inside Out 2: Who is the strongest? Joy vs Envy vs Anger #shorts #animation
00:22
Iron Chin ✅ Isaih made this look too easy
00:13
Power Slap
Рет қаралды 36 МЛН
Thinnest Pull-Rod I Have Ever Made | CNC Lathe
14:31
Chris Maj
Рет қаралды 31 М.
Nut | OD & ID Threading | CNC Lathe Machining
13:12
Chris Maj
Рет қаралды 76 М.
HTS DRILLING at 900 rpm is UNREAL (you need to see this)
6:38
HAL Heavy Duty Machining Australia
Рет қаралды 163 М.
Machining The First End 17-4  H1025 Part
16:15
Edge Precision
Рет қаралды 277 М.
The world's largest lathe in operation
8:49
Global Technology TV
Рет қаралды 924 М.
Pushing GIGANTIC Tools in MASSIVE 1200 lb Part
11:53
TITANS of CNC MACHINING
Рет қаралды 190 М.
I know nothing about CNC, so I bought a 25 year old Milling Machine
27:48
70 Ton Friction Press Shaft Part 1 : Rough Turning
36:10
Abom79
Рет қаралды 143 М.
Inside Out 2: Who is the strongest? Joy vs Envy vs Anger #shorts #animation
00:22