Making a ballshape on the milling machine

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Stefan Gotteswinter

Stefan Gotteswinter

4 жыл бұрын

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#practitioner_of_the_mechanical_arts

Пікірлер: 355
@Xraller
@Xraller 4 жыл бұрын
ah.....more hip joints for This Old Tony :D
@atheistsfightclub6684
@atheistsfightclub6684 4 жыл бұрын
I thought they were knuckles for his bionic hand... =)
@CraigsWorkshop
@CraigsWorkshop 4 жыл бұрын
:-D
@michaelhayward7572
@michaelhayward7572 4 жыл бұрын
@@atheistsfightclub6684 lol
@OldtimeIronman
@OldtimeIronman 4 жыл бұрын
That is amazing! Thank you for sharing -- I never would have thought of this creative way to make a ball
@SteveSummers
@SteveSummers 4 жыл бұрын
I also have Tom's book. It's full of good stuff. Thanks for sharing Stefan 👍
@andyZ3500s
@andyZ3500s 4 жыл бұрын
Nice video Stefan, I seen this years ago but completely forgot about it. I can not even begin to explain how much I enjoy your channel.
@janeblogs324
@janeblogs324 4 жыл бұрын
I seen, is that like I diot ?
@alexvonbosse5090
@alexvonbosse5090 4 жыл бұрын
Thank you Stefan - oder soll Ich sagen - Danke schön Stefan for sharing this video showing your ability to solve a problem in addition to your excellent machining expertise!
@joepie221
@joepie221 4 жыл бұрын
Clever method. Well done.
@StefanGotteswinter
@StefanGotteswinter 4 жыл бұрын
Thanks Joe!
@seagrunter01
@seagrunter01 3 жыл бұрын
You are an amazingly talented person and so very generous for sharing your knowledge. Thank you very much.
@cliffordarrow6557
@cliffordarrow6557 4 жыл бұрын
Cool ball-making technique! Thanks for sharing.
@outsidescrewball
@outsidescrewball 4 жыл бұрын
awesome discussion/demonstration/build....great review at the end...
@sanjaysami4315
@sanjaysami4315 4 жыл бұрын
Those close ups are so satisfying to watch ! Great video
@swarfy5377
@swarfy5377 4 жыл бұрын
Really great video Stefan. The company I worked for used to use this technique to make optical lens smoothing and polishing tools in cast iron and aluminium. Both convex (like your ball) and concave with radius from under 3mm up to several meters (almost flat). Although we rarely needed anything more than a hemisphere.
@WestKyCrime
@WestKyCrime 4 жыл бұрын
Stafan - Unglaublich hilfreich, um Ihren Denkprozess in Ihren Projekten zu sehen! Danke! ( English: Incredibly helpful to see your thought process on these projects! thanks! )
@michaelhayward7572
@michaelhayward7572 4 жыл бұрын
Todd, your Chermann is better than my German!
@bostedtap8399
@bostedtap8399 4 жыл бұрын
Clever machining Stefan, excellent vlog as per usual. Thanks for sharing.
@TeslaAtoms
@TeslaAtoms 4 жыл бұрын
i really like this idea of yours when it comes to machining a workpiece as a double ender. I have seen it a lot in your videos on grinding endmills, but never thought about doing the same with workpieces. Here´s hoping i remember this the next time i need it.
@georgestone1282
@georgestone1282 4 жыл бұрын
Always enjoy watching your videos. Thanks for sharing your thoughts and skills with us. George from Indiana US
@tracylemme1375
@tracylemme1375 4 жыл бұрын
About forty years ago an old machinist gave me a hint on how to do this. Last year I finally was able to use this method. I rebuilt a $4000 dollar three way ball valve. The ball was about three inches in diameter. I had similar results. Made it from 303 SS. A circle of any diameter can be inscribed any place on a sphere.
@subuktageenfarooqi5712
@subuktageenfarooqi5712 9 ай бұрын
I dont understand, a circle of diameter larger than diameter of sphere cannot be inscribed on the sphere. A circle of diameter less than or equal to the diameter of sphere can be inscribed.
@tracylemme1375
@tracylemme1375 9 ай бұрын
@@subuktageenfarooqi5712 If you use the muscle between your ears, you might understand that a circle of larger diameter than the sphere you are generating will not work. But if the circle has a diameter that is equal to or less than the diameter of the sphere,and the centers of rotation intersect, a perfect sphere will be generated.
@artmckay6704
@artmckay6704 3 жыл бұрын
As always, very informative, entertaining, and clever! Thank you for putting in the extra time that it takes to make and edit the video! Thank you, Stefan! :)
@HairyNumbNuts
@HairyNumbNuts 4 жыл бұрын
Very cool technique demonstration and really well explained. Thank you!
@billrichardson4873
@billrichardson4873 4 жыл бұрын
Very, very good. Puts new idea's in me noggin.... Thanks Steve, great video!!!
@revtmyers1
@revtmyers1 2 жыл бұрын
Loved this. Never thought about doing it this way yet after watching it made me wonder why do it any other.
@tsclly2377
@tsclly2377 4 жыл бұрын
As I am older than many here, I do remember these and you made them correctly, as I remember (1960's) the crosshatching as being rather unique as you have done so.. and I am surprised that no one has brought this up. Your chef will be delighted as there is a high likelihood that this will be noticed.. You are a man of the trade consistently using time pr oven techniques.
@tomthumb3085
@tomthumb3085 4 жыл бұрын
Another very interesting video, thanks Stefan. I always enjoy seeing difficult work holding solutions.
@BuildSomthingCool
@BuildSomthingCool 4 жыл бұрын
Wow! that was great. I have never seen that technique for ball turning.
@newlifeforvintagewatches2732
@newlifeforvintagewatches2732 3 жыл бұрын
This old Tony has done it sometimes ago
@rayfalcone6897
@rayfalcone6897 4 жыл бұрын
Stefan,you are brilliant,always enjoy your beautiful videos,please keep them coming.
@MattysWorkshop
@MattysWorkshop 4 жыл бұрын
Gday Stefan, I have never seen this done before, that works brilliantly, much quicker then using a ball turner on a lathe, thank you for showing another great technique, much appreciated, Matty
@alfonse4595
@alfonse4595 3 жыл бұрын
Awesome! The boring head actually can be used in the tool post on the lathe just like a ball Turner. But this looks much easier really.
@googacct
@googacct 4 жыл бұрын
I have heard of the technique before, but first time seeing it action. Thanks for the demonstration.
@samcoote9653
@samcoote9653 4 жыл бұрын
Hey Stefan I saw your post about these a little bit ago and I was so so hoping you would do a video on it, the finish on these is gorgeous, Ill bet your friend is the best looking chef at their place of business now. And I have to say.... who needs a ball turner when you get such an awesome finish like that on a mill. Learning things from you all the time, thanks so much for the knowledge :)
@stonecraft745
@stonecraft745 3 жыл бұрын
One of the most underrated videos this channel
@Latheman666
@Latheman666 4 жыл бұрын
Awesome! Thanks for sharing this technique.
@atheistsfightclub6684
@atheistsfightclub6684 4 жыл бұрын
Ades workshop has a good series of videos on making a ball turning tool post for the lathe, i did actually wonder how you would do it differently whenever it got to a bit where i thought "Stefan would put a shoulder on that..." It's very entertaining, well worth a watch, for the evolution of his ideas mid project if nothing else.
@mvadu
@mvadu 4 жыл бұрын
Thank you for explaining the actual tool path at @6:36. It made it look very simple technique.
@spagamoto
@spagamoto 4 жыл бұрын
See, this is what international collaboration gets us. Greetings from the US, stay safe out there!
@zvonibab
@zvonibab 4 жыл бұрын
Thank you Mr Stefan for one more awesome lesson!
@localele1
@localele1 4 жыл бұрын
Nice job.I made the ball turner for the lathe using a boring head but mounting it into a boring bar holder from the front of the lathe.Mounted a round button insert on the end of a short straight bar to fit the boring head.Sort of a few ideas joined together from some old Model Engineers magazine articles.Turns balls within .025mm circularity which is fine for rough work.
@dickmick5517
@dickmick5517 4 жыл бұрын
How cool is that. Something I have never even heard of before. Thanks for sharing.
@mikebarton3218
@mikebarton3218 4 жыл бұрын
A revelation Stefan, thank you. Mike
@josephmagedanz4070
@josephmagedanz4070 4 жыл бұрын
Great project. I even have that book...guess maybe I should read it. Thanks for sharing!
@jdmccorful
@jdmccorful 3 жыл бұрын
Great tutorial, great work on finished item.
@straylgk5497
@straylgk5497 4 жыл бұрын
I can't believe I never thought of this! Great idea
@jimmydiresta
@jimmydiresta 4 жыл бұрын
great lesson thank you
@xenonram
@xenonram 4 жыл бұрын
Have you done any work on your Tormach? I remember you getting it, but I don't recall seeing it in a video. (I know we don't see everything you do in your shop.)
@zahireduardo8463
@zahireduardo8463 2 жыл бұрын
I guess it's kinda randomly asking but does anyone know a good site to watch newly released series online ?
@lucianokendall9291
@lucianokendall9291 2 жыл бұрын
@Zahir Eduardo Flixportal :D
@zahireduardo8463
@zahireduardo8463 2 жыл бұрын
@Luciano Kendall Thanks, I signed up and it seems like a nice service =) I really appreciate it !
@lucianokendall9291
@lucianokendall9291 2 жыл бұрын
@Zahir Eduardo no problem =)
@fredfarnackle5455
@fredfarnackle5455 2 жыл бұрын
Thanks for the video, a neat way to make a ball!
@BigStew007
@BigStew007 4 жыл бұрын
Another great demonstration. Thanks.
@jeffreysmith9369
@jeffreysmith9369 4 жыл бұрын
What a great ball technique..never ran across this method before !
@iamtoast3397
@iamtoast3397 4 жыл бұрын
Very cool 🙂 thanks for sharing! For your friend's benefit, those fasteners are called Sam Browne studs, which might make them easier to find off-the-shelf in future!
@oldschoolengineer58
@oldschoolengineer58 4 жыл бұрын
Great content Stefan, thanks for sharing
@andreturnbull1259
@andreturnbull1259 4 жыл бұрын
Great video. Learned a lot. Thanks Stefan.
@PayneKiller23
@PayneKiller23 4 жыл бұрын
Nice one Stefan!
@timallen6025
@timallen6025 Жыл бұрын
Very nicely presented great tuition thank you
@SuperJackjack21
@SuperJackjack21 4 жыл бұрын
Very satisfying and very simple.
@davidjames1007
@davidjames1007 4 жыл бұрын
Thank you for sharing this technique a very nice job well done
@effortlessly
@effortlessly 4 жыл бұрын
Some smart thinking there!! 😃
@fredgenius
@fredgenius 4 жыл бұрын
Very cool! Thanks for sharing!
@nowayjerk8064
@nowayjerk8064 4 жыл бұрын
such a joy to watch! thanks for sharing
@GaryGrumble
@GaryGrumble 4 жыл бұрын
That is a great idea for turning a sphere. Thank You.
@steventhompson3507
@steventhompson3507 Жыл бұрын
Lovely that Stefan thankyou
@bcbloc02
@bcbloc02 4 жыл бұрын
The inverse of me milling spherical bowls with the tilted facemill. :-) Stunt milling is always interesting and fun to see.
@michaelpiotrowicz6100
@michaelpiotrowicz6100 4 жыл бұрын
"Stunt milling" LOL :)
@CraigsWorkshop
@CraigsWorkshop 4 жыл бұрын
I foresee a new video segment Brian: Stunt Milling Saturdays! Would need some wide shots of you in bike gear and a crash helmet winding the mill table handles like a lunatic :)
@highpwr
@highpwr 4 жыл бұрын
Stunt milling = HEMI. I like it!
@brianmoore1164
@brianmoore1164 4 жыл бұрын
Love your videos! Great stuff!
@fixplanes
@fixplanes 4 жыл бұрын
This was fantastic. Thank you for sharing. 👍
@nascar20970
@nascar20970 4 жыл бұрын
Very good information and was fun to watch.
@adrianblack7966
@adrianblack7966 4 жыл бұрын
Ooh, ooh, I've done this! I used my spin indexer to create a couple of finials in African Blackwood. After I created the spheres I indexed them 24 times & plunged the tool 0.2mm to create a lovely ornamental turning pineappley pattern.
@CraigsWorkshop
@CraigsWorkshop 4 жыл бұрын
Great idea! This could be a faux-knurl for a handle application too.
@bradthayer6782
@bradthayer6782 4 жыл бұрын
That’s a really cool technique. Never would have thought of that use for a boring bar. Sort of an inverse boring bar.
@paulbuckberry7683
@paulbuckberry7683 4 жыл бұрын
Inspirational Stefan!!!
@TheJoyofPrecision
@TheJoyofPrecision 4 жыл бұрын
I can't wait to try this!
@paolonoal9950
@paolonoal9950 4 жыл бұрын
Clever! Cheers from Italy!
@sansdecorum4600
@sansdecorum4600 4 жыл бұрын
Always good stuff to be found on your channel. You' have a gift for distilling down all manner of intricate processes, even for us novice types. I'll have to go take a gander at Tom Lipton's book. Thanks for helping me part ways with my money.
@bobvines00
@bobvines00 4 жыл бұрын
Stefan, this was a very interesting and educational video. Now I'll have to order Tom's "Sink or Swim" book -- I've already got his "Doing it Better" book. ;) I always look forward to your videos because I enjoy and learn a lot from your thought processes & techniques as you perform (mostly) precision machining.
@TangentJim
@TangentJim 4 жыл бұрын
Stefan -- I couldn't figure out how you could cut the ball to the dead center , in my mind the shank would not allow that, I finally understood when I saw that the ball was rotating on an angle . Kick Ass video . You da man
@Gottenhimfella
@Gottenhimfella 4 жыл бұрын
Indeed. Also, it works equally well to tilt the head, on mills with this feature.
@SimonMurrayPhuket
@SimonMurrayPhuket 4 жыл бұрын
New subscriber from This Old Tony enjoyed your video and looking forward to getting caught up with the rest of them.
@tinker5349
@tinker5349 4 жыл бұрын
Hello Stefan, thanks for sharing the interesting ball cutting technique and equation, cool video.
@ErosNicolau
@ErosNicolau 3 жыл бұрын
The math there was a bit off: the hypotenuse is touching the ball in the free end, but not on the shank end. You used the ball diameter on the long leg, but I think it should have been used on the hypotenuse. Not that it would've made any notable difference (you got 11.1363 for the angle using the diameter for the long leg, I got 11.5925 using it for the hypotenuse), just for the sake of precision which is something I love in your approach to everything.
@chrisj4570g
@chrisj4570g 4 жыл бұрын
Very awesome. Been waiting on this one. 👍
@Machineius
@Machineius 4 жыл бұрын
Great video. I really enjoyed this.
@neilh2150
@neilh2150 4 жыл бұрын
Superb work as always, thanks for the math explanation, I'm currently trying to relearn trig !
@michaelpiotrowicz6100
@michaelpiotrowicz6100 4 жыл бұрын
I needed to relearn some High School maths at university. It was multinomials. I found a copy of my high school text and found it easy to relearn the material in the same way I had originally come to it. Just an idea :)
@BROCKWOOD64
@BROCKWOOD64 4 жыл бұрын
In the words of Sheldon Cooper (Big Bang Theory): "I'd like to do the math!" I missed Lipton's version of this - so, was glad for your presentation. You did a great job of demonstrating this ingeniously simple solution! That's 1 less tool I need for my lathe.
@thechipwelder1253
@thechipwelder1253 4 жыл бұрын
Great video! 5-6 minutes per part was much faster than I thought. :)
@TrPrecisionMachining
@TrPrecisionMachining 4 жыл бұрын
Very good video..thanks for your time
@glennstasse5698
@glennstasse5698 4 жыл бұрын
Man! I hope your friend the chef makes you a nice dinner I return! Those are 4-star buttons! And some stars for the workmanship and video, too.
@zvonibab
@zvonibab 3 жыл бұрын
thank you for sharing your beautiful knowledge Cheers
@michaelhayward7572
@michaelhayward7572 4 жыл бұрын
Carbide radius tool with the Dremel. Wonderful.
@2lefThumbs
@2lefThumbs 4 жыл бұрын
Very timely video for me, having recently had poor experience turning something similar (actually a toggle knob for a pressure switch) using a form tool on the lathe. I'll try it using my spin indexer on the mill tomorrow! My boring head screws onto the shank, so I'm guessing I'll need to grind a bar with the opposite geometry so I can run the mill forwards🤔 Also on my to do list is looking out for Tom Lipton's book👍
@dasworkshop4967
@dasworkshop4967 4 жыл бұрын
The Wohlhaupter, makes this approach golden. Sure you could get there with a standard BB holder, but 100 x more fiddling.
@Smallathe
@Smallathe 4 жыл бұрын
Loved it!!!
@eliduttman315
@eliduttman315 4 жыл бұрын
Stefan, Essen ist gut! Definitely take care of the chef. Your point about precision adequate for the job at hand applies to many things besides machining.
@xenonram
@xenonram 4 жыл бұрын
I'm always fascinated by your #1s that look like lambda. Λwesome video, Stefan.
@daveticehurst4191
@daveticehurst4191 4 жыл бұрын
Thanks for showing this. Took me right back to 1966 when I was an apprentice and this was one of the milling / turning tests.
@nikond90ful1
@nikond90ful1 4 жыл бұрын
Thanks for the video.
@bernierezny8156
@bernierezny8156 4 жыл бұрын
These videos are great
@youcoulduseit7492
@youcoulduseit7492 4 жыл бұрын
Eyeballs it to 15 micron. Gives it a look like, still not too bad. love your show stefan
@Devnician
@Devnician 4 жыл бұрын
If they used this in math class as a real world example, I probably would've paid attention! This is using a lot of basic trigonometric principles. GENIUS! Grüße aus Belgien...
@LittleAussieRockets
@LittleAussieRockets 4 жыл бұрын
Thanks mate 👍
@donaldvantongeren8385
@donaldvantongeren8385 4 жыл бұрын
Your friend must be soo happy, I would!
@93Martin
@93Martin 2 жыл бұрын
I did enjoy watching that! neat
@darrenfloen2693
@darrenfloen2693 4 жыл бұрын
awesome. I have been waiting for your next video
@Vikingebo
@Vikingebo 4 жыл бұрын
Nicely done! . Can I ask why you went for aluminium, not stainless or titanium? Aluminium usually rubs off black when not sealed. On a white chef’s vest.... Anodising also helps.
@alanjackson4397
@alanjackson4397 4 жыл бұрын
I am amazed that your work and ingenuity nice video
@TomChame
@TomChame 4 жыл бұрын
That was amazing, thanks.
@akfarmboy49
@akfarmboy49 4 жыл бұрын
I you trick of diamond die grinder bit I liked the boring head ball cut. I'm surprised you didn't anodize them. Thank you I learned something.
@littleworkshopofhorrors2395
@littleworkshopofhorrors2395 4 жыл бұрын
Even better put a longitudinal groove into the top of an HSS parting tool, cuts way better than a flat top, oh and no top rake needed either.
@invertedpolarity6890
@invertedpolarity6890 4 жыл бұрын
This is very cool!
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
Nice implementation of Tom's book.
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