Making a Machinist Hammer With Brass Face

Рет қаралды 82,047

Күн бұрын

G'day everyone,
In this video I will be making a machinist hammer to replace the old one I made a few years ago. These hammers are smaller than normal hammers and are great for tapping in parts on the lathe and mill. The old one was made in an afternoon from an offcut of brass and a piece of pine. It has served me well, but I want one that is a little heavier.
The replacement will be made from a few pieces of off cut steel which I will mill down in the milling machine and turn down on the lathe. I will also make heads from nylon and brass. I will also use the forge to melt down scrap brass and cast a billet of brass.
I hope you enjoy the video.
#machining #diy #metalcasting
Timestamps
0:00 - Intro
0:50 - Making The Head
5:37 - Turning The Handle
8:43 - Making The Nylon Face
9:58 - Casting The Brass
12:01 - Making The Brass Face

Пікірлер: 181

@troublogaming3613 Жыл бұрын

I think the reason the cast brass machines nicer is due to the change in the grain structure in the metal itselt, rolled brass will have a relatively uniform grain structure that will be a little harder than the random grain of cast, the same goes for cast iron as well, or at least thats my experience from machining cast materials

@mazchen Жыл бұрын

Other reason could be the combination of different pieces forming an alloy with better machineability.

@thomasl945 Жыл бұрын

At least for cast Iron this is half true. Doue to high carbon in Cast Iron (3%) there is no uniform iron grain as it is in low carbon steel (

@dieSpinnt Жыл бұрын

Let's completely stop "thinking" for a moment and actually MEASURE the consistency of the material (f.e. with a microscope or other metallographic methods), because then WE KNOW as a fact what is going on. Okay, if this is to expensive and you have not the years(satirical over-exaggeration here) of engineering training that is helpful for this: Ask your material provider/seller about the PROPERTIES of your raw material (maybe before buying?) and if he can't provide that information ... switch your seller:) On the other hand, if you are casting than the metallographic analysis (including quality checks) is mandatory. Without[2] it the "walk in the park" will just be a "walk in the dark". You do you! Putting a list (or many different lists mixed with subjective opinions and ... by the smelting hell, yeah ... myths) together consisting what may or may not be is not very helpful[1]. So ... now, please switch on brains again:P :) [1] I am not saying that experience and sharing experience is not of value. It is just an endless source of frustration because if you read something on the internet and that suits your cause ... amateurs will take that for granted for their possibly totally different situation. That is just how our brain works: LAZYNESS WINS! [2] Without measuring and testing the material the correct answer is: We don't know ... or even better: WE DON'T EFFING KNOW AND SPECULATION LEADS ONLY TO DISASTER, PERIOD!!! In detail: 1. "I think" does not reveal the underlying grain structure of cast brass, nor does it tell about the alloy composition. The best is not knowing the temperature profile (I guess not even Artisan Makes has documented this) and then guessing about the resulting material properties. Sounds ... clairvoyant to me. One could make big money with this ... hehehe 2. "Reasons" ... why not the temperature in the machine shop, the mood of the caster or any of the other thousand possible reasons. Why exactly "different pieces forming an alloy"? Where did they came from? Wonderland? Or is that not even remotely related to the topic or "Making a Machinist Hammer With Brass Face"? 3. Where is that detailed knowledge coming from? I mean a carbon content of 3% and you know exactly what troublogaMing machined. Are you a medium too? Can you speak with the dead (metal parts ... I mean dead metal parts. Dead Persons is too spooky!). Also: Nobody disputed what you mention. The better workability of cast iron also depends on many different factors. Oh and from the nature of the processing/machining itself! After all, it can also become a bad property. Depending on the point of view, purpose and type of machining.

@thomasl945 Жыл бұрын

@@dieSpinnt Jea, you right. I know all the things from listening to death metal. Also metal core, melodic metal and new metal is very informative! But also my engineering degree helps a lot with understandin this. And where i geht this numbers from? At least in the german speaking part of Europe cast Iron has most of the time around 3% carbon.

@SpookyMcGhee Жыл бұрын

Brass (and bronze/copper for that matter) can be a real pain depending on what flavor of it you are working with. For example, leaded brass/bronze machines like a dream but aluminum bronze is a headache if you treat it the same as regular flavor bronze. If you already know what the material specs are you calculate your speeds and feeds/select your cutters accordingly but when the flavor of the material is not certain it can be a real pain in the butt. Like that one time I thought I was machining brass and it turned out to be copper and busted a tap in there... You can machine any material if you know what it is and use the right speeds/feeds/cutters/etc.

@arthurspader5423 Жыл бұрын

One tip for you is to mill some flats on the handle, that prevents the hammer turning in your hand when using it. Great job!

@MrCrankyface Жыл бұрын

8:25 I usually "fix" that by simply making a bigger thread relief at the back end when I'm doing all the turning. That way you don't have half-finished threads left from the die and you still gain from the "quickness" of using a die.

@juliejones8785 10 ай бұрын

My thought was instead of going back to the lathe to turn the threads all the way to the shoulder, was to add a slight counterbore to the head so the handle edge is not visible.

@mopedmarathon Жыл бұрын

I like that you didn’t knurl it. I find knurling gets dirty in the bottom of the valleys and is hard to clean so it can transfer dirt back to your hands sometimes. Great workmanship as always.

@psykosis101 Жыл бұрын

Brakeclean solves all

@dieSpinnt Жыл бұрын

@@psykosis101 Just an option no one knows about: Or cleaning up your pigsty after work and washing your hands ... ? Hehehe BTW let us think about that new philosophy of machining for a little bit. Let it sink in that "Your hands are possibly getting dirty. How nasty!":) So, it sunk in: **facepalm**

@slartimus Жыл бұрын

An excellent design, beautifully rendered. (Also, 5:44 "Plus, it'd been a while since I got some hacksaw progress in, so that was nice." 😁)

@glencrandall7051 Жыл бұрын

A very nice hammer. A great way to kick off 2023. Thank you for sharing. Have a great new year and stay safe.🙂🙂

@MikelNaUsaCom Жыл бұрын

Awesome job throwing in a casting as well. Enjoyable.

@infrabread Жыл бұрын

I love the use of a drill at 4:33. Simple and effective.

@rowanwiegel4695 Жыл бұрын

What's nice about this design is that if starting with square stock, the whole thing can be done in the lathe

@artisanmakes Жыл бұрын

Yeah definitely, it is a bit more set up but you can definitely make it work

@colemine7008 Жыл бұрын

I always enjoy your videos. Lovely work.

@ironhead65 Жыл бұрын

Love it “modeled up the design” Shows napkin -- So many times, I’ve done the same thing! If using cardboard is CAD, Is this, NAD!? Thanks for the video, always appreciated.

@artisanmakes Жыл бұрын

This is the best quality napkins around. We only get to use these for Christmas, and the occasional engineering projects :)

@clasdauskas 2 күн бұрын

@@artisanmakes Much more room on Napkins than Beer Coasters ...

@realemonful Жыл бұрын

That was a really nice little project and turned out much nicer than I originally thought it would

@evildead1791 Жыл бұрын

Excellent build

@JiiPeeHoo69 Жыл бұрын

I really like the hammer design, especially the short bulbous head. That gives the head enough mass without making it overly long. I think I'll need to follow your example and make a similar one.

@seansysig Жыл бұрын

Spectacular design, fit and finish!

@RBkaj Жыл бұрын

I absolutely love your videos and projects. Thank you

@madsighntist14 Жыл бұрын

Nicely done. That inspired me to do my first Lathe/Mill work in over five years (medical recovery). I bought a 24 inch length of One Inch Hexagon BRASS, I think the head will be 2.5 inches long . . . philip, From the Great Pacific North WET, Oregon, USA

@joecolanjr.8149 Жыл бұрын

I love it!! I am going to make one for myself...hopefully!! Thanks for the inspiration.

@vivigarr Жыл бұрын

You should build a taper attachment for your lathe now. You for sure could use one lol I love how it turned out and I'll probably copy your design as one of my first projects when I get my lathe running.

@paulthomas3782 Жыл бұрын

Great looking hammer well done.

@Gee2316 Жыл бұрын

Love these videos! Keep them coming brother!

@nardaoeletronica Жыл бұрын

Excellent job.

@alienmoonstalker Жыл бұрын

I loved the blueprint on napkin!

@peltona Жыл бұрын

Nice looking hammer. Well done.

@tootaashraf1 Жыл бұрын

Happy new year! I love these vids

@Rivenworld Жыл бұрын

Awesome job, great looking hammer.

@mftmachining Жыл бұрын

Very good job. Came out nice.

@girliedog Жыл бұрын

Very nice project & video. Thank you

@homemadetools Жыл бұрын

It came out great; nice job. We shared this video on our homemade tools forum this week 😎

@jackdawg4579 Жыл бұрын

Nice job! I asked Santy for a furnace, and he came through! My intent is to start producing some billets for the lathe / mill, aluminium and other non ferrous metals are so expensive in suitable sizes, recycling smaller pieces and scrap to make appropriate sized billets for machining makes a lot of sense.

@brandenbenevides304 Жыл бұрын

I have found that when using a die you can flip it over after you have ran it down as far as it can go on the starting side and the other side of the die will give you a few more threads closer to that shoulder. Also an undercut near that shoulder will give you the same effect.

@aaronbuildsa Жыл бұрын

Nice hammer build and of all the various hammer builds I've watched this might be the first where someone cast their own brass end. I chuckled when you said you made several nylon faces for the future - if that was me I'd make them .. and promptly lose them forever in some dusty corner, so I'd still end up making them as needed :)

@mematyi Жыл бұрын

Haha! I saw it! (The sandpaper slipping) Be safe with sanding on the lathe! Also, I'd recommend milling a flat on the brass face. In my experience, If you do not tighten it real good, it will back out in no time, even with threadlocker, due to shock.

@joewhitney4097 Жыл бұрын

Great video. I love your casting videos. I would like to try a small casting at some point in the future. Great project. Thanks for sharing.

@theuntouchables808 Жыл бұрын

wow that hammer alone looks amazing

@OhHeyTrevorFlowers Жыл бұрын

A follow rest might be a fun project and a useful addition to your lathe.

@hugoschmeisser2484 Жыл бұрын

that was a really nice casting.

@wyattselleck7236 Жыл бұрын

Well done.

@marethos.8315 Жыл бұрын

great video as always

@rickpalechuk4411 Жыл бұрын

Beauty Nicely done, thanks for sharing Cheers

@1962clarky Жыл бұрын

Nice job...

@WayneCook306 Жыл бұрын

Great job thank you for that.👍👍👍

@edsmachine93 11 ай бұрын

Very nice project. Good and useful tool. I liked the casting of the brass also. Have a great day.

@SiliconeSword Жыл бұрын

Casting round stock is definitely a good thing you can do, especially with chips and stuff. I just had some seamless tube laying around that I made a hand fit plug for, and I simply poured some brass in and had a 1.5 foot piece of 1 inch brass after cleaning it up. For really serious stuff I'd still buy round stock, but if you need some aluminum or brass parts that a void won't bother then casting is king, especially for something like aluminum belt grinder wheels in a large diameter. Also, brass alloy doesn't matter for most stuff, but I try to keep plumbing separate from bullet casings separate from round stock when I melt them, as sometimes you may have a bad batch and you will have wrecked 10 pounds of stuff over throwing away 2 pounds of stuff.

@mikepettengill2706 Жыл бұрын

Nice!

@andrew051968 Жыл бұрын

When I did my fitting & machining apprenticeship we made a similar one in the first year at trade school in 1984.

@Michel-Uphoff Жыл бұрын

Beautiful design, well made. Personally, I would have preferred a steel handle with an aluminum grip. That gives a better balance in the hammer I think. It's about time I made another one too, thanks for the inspiration.

@DolezalPetr Жыл бұрын

that is a nice design

@alanp3334 Жыл бұрын

That looks very cool! Only change I would make to the handle would be putting flat faces along the sides, to make it easier to index the hammer in your hand without having to look at it.

@cyniex3728 Жыл бұрын

I made a similar hammer in the workshop at my school with Brass heads and dotted handle (Bachelor in Technology Management and Marine Engineering) As a practice for learning the machines for our upcoming projects.

@troyam6607 Жыл бұрын

brilliant!

@jays_metalworks9399 Жыл бұрын

Cool that 👌

@fabianheiss5065 Жыл бұрын

👍👍Very cool projekt

@lefrancoisjeanpierre3098 Жыл бұрын

bravo beau travail

@drachenklaue07 Жыл бұрын

A tip on Hammer handles from round material: make the sides flat, for your grip to align the faces always with your hand.

@sacundim Жыл бұрын

I would mill two flats on either side of the handle, parallel to the direction of the heads, to give it more of an oval profile that helps the hand feel how the hammer is oriented

@ThatOneOddGuy Жыл бұрын

How'd I miss this upload

@kentuckytrapper780 Жыл бұрын

Nice...

@iolithblue Жыл бұрын

Very nice. Would bronze have been a suitable sub for the brass? Easier to get in round bar stock

@_Jester_ Жыл бұрын

and more expensive

@frankmolina3951 Жыл бұрын

My latest project was a tapping guide. I'd like to see you make one

@ericbrackenbury Жыл бұрын

Nice, and definitely it's cutting better with the lower zinc content. What flux did you use?

@HM-Projects Жыл бұрын

Less traditional and as someone else said I like that the handles not knurled. I need to make myself one, been getting by with a small round brass or aluminium bar for knocking things.

@artisanmakes Жыл бұрын

Cheers mate. if you make one, I hope you post it to your channel.

@HM-Projects Жыл бұрын

@@artisanmakes sure will do, won't have the same quality for sure 😆

@howardosborne8647 Жыл бұрын

The brass machines nicer because the zinc content is lower after you have re-cast it. The square to round tapered shape of your hammer head reminds me very much of hydraulic valve bodies we used to make at an engineering company specialising in valve and manifold manufacture I used to work for.

@stevengunter3457 7 ай бұрын

nice hammer i prefer rings on the handle of hammer keeps it sliding from where i grad it yet still smooth when holding it.

@mattm1216 Жыл бұрын

And Damascus brass was born.

@DiHandley Жыл бұрын

“Overall you’re very happy with the project”?? Overall I’m wrapped with the project!! 😉👍

@ironhead65 Жыл бұрын

Would you think a lead head would be useful? Would be easy enough to just cast it around a bolt to get the threads for the hammer.

@jimsvideos7201 Жыл бұрын

They are handy; a guy named John (doubleboost on here) has videos showing a task-specific crucible/mould tool for them.

@artisanmakes Жыл бұрын

I know that they exist, although I have never used one

@nxt-1 Жыл бұрын

At 6:05 you can see the insert tweaking in its seat. You might want to check out that tool holder. (You can see it on the 2nd pass you make)

@artisanmakes Жыл бұрын

Sounds about right for this tool holder. Old import and the threads are all worn. :)

@garageofpower2891 Жыл бұрын

Please go and buy a 4 x 6 vertical/horizontal bandsaw, they are about the best bang for buck you can get in a machine shop apart from maybe a drill press. The decrease in time and increase in quality of output is worth every penny, plus they are pretty cheap. I've been working through your videos, and you really need one, If you don't have space, stick your compressor outside in a doghouse (which is a good idea anyway tbh)

@DeVs51 Жыл бұрын

Franchement je suis tourneur et je trouve ton marteau très beau

@PackthatcameBack Жыл бұрын

I think the only thing I'd change is that I'd like the sides of the handle to be flat, as that means you're able to feel the orientation of the hammer faces.

@harlech2 Жыл бұрын

"Since it's near the end of the year, I don't have a lot of metal..." They don't sell metal in Australia every month of the year? Edit: One thing to know about hammer face materials. Copper is non-rebounding, unlike brass... sort of like a deadblow hammer. Not sure if bronze is the same vs. copper or not. One other thing, as far as design aesthetics go, a nice alternative to knurling is cutting some grooves around the handle. You keep a lot of the polished look but get some of your grip back.

@markfryer9880 Жыл бұрын

In Australia a lot of suppliers have shut down for the Xmas New Year Break and will only start to reopen either this week 9 January or next week, 16 January. Other places have only been running with a skeleton staff and any custom orders are held over until the full crew returns.

@MarcusLindblomSonestedt78 9 ай бұрын

Just a relief cut inside the handle threads in the head would've avoided single-point cutting the handle's threads again, right?

@agust8474 Жыл бұрын

I made a similar one but instead of threading the handle i did a press fit

@dquad Жыл бұрын

I once made a machinists hammer with the plastic bit held on with a M8 or similar threaded hole. It broke on my second hit.

@drrtalexander 9 ай бұрын

What were the dimensions of the square stock you used for the head, and what was the angle you turned at to get the end faces?

@artisanmakes 9 ай бұрын

Roughly 26x26 x 70 stock. Can't remember what the angle was

@revenger2111 Жыл бұрын

Almost exactly the same as the hammer i made myself XD only mine is made out of mostly al and it's a bit bigger

@kylegershman4668 Жыл бұрын

Would love to know the mill and lathe models you used.

@artisanmakes Жыл бұрын

It is a sieg x2.7l mill and a modified sieg c3 7x14 lathe

@dondawson7409 Жыл бұрын

Where do you get your nylon from?

@tootaashraf1 Жыл бұрын

Do you use flux core or mig for welding?

@artisanmakes Жыл бұрын

I have both but I mostly do mig nowadays.

@shawnmrfixitlee6478 Жыл бұрын

I love it , but a knurl will keep the hammer in your hand when common shop oils get on them

@joshuabaughn3734 Жыл бұрын

My High School worked with the local vocational school. In our program there was a student who could machine plastic and wood. Mainly because he was uncomfortable with metal.

@rogervickery9376 Жыл бұрын

First, I have the utmost respect for the projects you seem to undertake with the tools that you have. I have very slightly larger equipment and seriously, you inspire me to try things I would have otherwise said NFW! (No Fu*king Way!) I seriously have to ask bud, is your only saw a hacksaw? and a crappy one at that?? I'm not a paying subscriber, but I would love to have a direct line to a creator such as yourself to share idea's and maybe some problem solving. I'm in Alberta Canada so not sure how feasible this is, but I have a Milwaukee hand held bandsaw that I use all the time, but I also have other means to cut material. I would consider sending you this saw along with a battery and charger in exchange for your email address and maybe a little correspondence in the future on some projects I might undertake. I'm not good at attachments and computer stuff so I don't know how to send you a picture. Anyway, if you read this and are interested, let me know and we'll make the arrangements. If not, I'll keep watching in amazement and appreciating the content you put out, keep up the great work (not so much the hammer,(pretty easy) but the vise and ball turner...Awesome!)

@TalRohan Жыл бұрын

According to the auto subtitles your lathe chatters a bit when you are turning with a live SANTA ........ Dude I would think it would do more than chatter...and where did you get a live santa from 🤣 I nearly got caught out with something when I was making a tucking mallet , I was looking for Nylon and found out that HDPE and Nylon 6 have nowhere near the same impact strength as nylon ...the HDPE is a lot cheaper and Nylon 6 is more expensive so one to look out for. Nice little hammer, this is the kind of project I miss having a lathe set up for. I can do brass and nylon work on my wood lathe but steel would be a cool addition to my reportoire

@chasejdmartin Жыл бұрын

Can I ask how do you do a long taper like that on the crossslide? What's the working out?

@artisanmakes Жыл бұрын

Do it in two halves and try to bend the tapers together.

@chasejdmartin Жыл бұрын

@@artisanmakes thanks for the reply. Do you have to change the angle? Or do you keep it the same?

@artisanmakes Жыл бұрын

Just keep it the same

@chasejdmartin Жыл бұрын

@@artisanmakes Thanks!!

@thomas82311 Жыл бұрын

u make flood coolent then use spray why?

@artisanmakes Жыл бұрын

Quicker to clean up on small cuts

@rx323bug Жыл бұрын

Dude, where are you from? I can’t tell if your Aussie or Kiwi… you’ve got a hybrid accent with elements of both 😂

@jjcc8379 Жыл бұрын

I expected a bit of knurling or plastic liner for the handles. To make it comfortable. Or a through hole at the bottom for a lanyard or hang it near the lathe

@_Jester_ Жыл бұрын

You can make yours like that.

@brendanbenedict31 Жыл бұрын

what does the time of year have to do with how much metal you have?

@artisanmakes Жыл бұрын

Everything is closed at Christmas including my metal supplier

@brendanbenedict31 Жыл бұрын

@@artisanmakes Ah yeah, makes sense I guess

@brendanbenedict31 Жыл бұрын

@@artisanmakes love your content, bro

@justinedwards8707 Жыл бұрын

Ur hammer looks smooth but extremely small😱

@artisanmakes Жыл бұрын

These types of hammers dont need to be big. cheers

@kelinsoliz2516 Жыл бұрын

Can anyone tell me what kind of mill that was??

@artisanmakes Жыл бұрын

Sieg x2.7l

@jenseitz Жыл бұрын

What is the tool you're using at 2:28?

@artisanmakes Жыл бұрын

Shop made fly cutter

@StraightLineCycles Жыл бұрын

Where's your makers mark?

@saressares2500 Жыл бұрын

Do you have thé dimensions ?

@vijayantgovender2045 Жыл бұрын

Good evening I would love to get a hammer like the one you made please let me know if you can send me one in South Africa thank you for your kindness

@TommiHonkonen Жыл бұрын

ima make one with skeletorized titanium hamdle and inconel 718 head with alloy b2 faces

@larsredlich8192 Жыл бұрын

You must have some beefy machines to male this hammer them😮

@larsredlich8192 Жыл бұрын

*make

@TommiHonkonen Жыл бұрын

@@larsredlich8192 i am a machinist driving 8 and 13 axis turning centers

@dquad Жыл бұрын

@@TommiHonkonen I drive 27 axis turning centers, remotely.

@TommiHonkonen Жыл бұрын

@@dquad well, i multitask by sleeping on the job and fiddling my phone

@bmalovic Жыл бұрын

Nice looking, but bad function :) Wood is used for the handle with purpose. All of the mass of the hammer idealy should be at the head. Even better would be hollow composite handle (like Fiskars axes). There is more mass in your handle than in the hammer head. Now you have hammer with total weight of 1.5kg that will stirike with the force od 0.5kg. hammer with wooden handle :) BTW wooden handle is much nicer, and it feel much better in your hand. Smooth polished surface.. nice. But.. what will happend first time your hands are oily? Knurling is not there for beauty, it is there for solid grip. Shape of the handle also shoud be different, with far side wider than a region where you grip it. And eliptic cros section of course.

@artisanmakes Жыл бұрын

If that is how you want your hammers go ahead, for me this suits me and I like the design, hence why I made it this way.

@artisanmakes Жыл бұрын

Also I think you might be over estimating the weight a bit, I just weighed it and it’s just over of 700g. It’s a good weight for my liking. Cheers

@bmalovic Жыл бұрын

@@artisanmakes Just unimportant estimation of absolute weight. Point is in ratio... Ok... you have 700 grams hammer thet punch like 250g hammer with wooden handle :)

@bmalovic Жыл бұрын

@@artisanmakes Of course... It's your hammer :) Maybe you misunderstand me. This is not criticism. This is advice.