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Mercedes Ke-Jetronic - Connector setup for measuring mA on the EHA

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Fix your Mercedes

Fix your Mercedes

Күн бұрын

Mercedes Ke-Jetronic - Connector setup for measuring mA on the EHA. The demonstration of the most important phases on the EHA. The ECU processes all the data which it receives from the sensors and sends them to the EHA as well as to the idle control valve. The first one is for fuel and the second one for air. This is the point of the electric part of the KE-Jetronic system. In this video i am showing you how to make a connector with help of which you are going to measure mA on the EHA valve. These data can tell you if everything is in order with either the EHA or the ECU as well as about the fuel quantity which the fuel distributor is sending towards the cylinders as well as about the correct nominal values of the phases through which the system is going through - the ignition on, cold start phase, warming-up phase, warm engine on idle, acceleration phase and the cut-off phase, so enjoy the video!
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Time code
0:00 Intro
0:09 - 0:26 About the video
0:27 - 1:43 THANKS/JOIN/Patreon
1:44 - 5:29 The continuation of the video
5:30 - 9:00 Connecting the connectors with cables
9:01 - 9:05 The connector on the car
9:06 - 11:12 Ignition ON with my explanation
11:13 - 12:52 The Cold start phase with my explanation
12:53 - 14:47 The Warm-up phase on idle with my explanation
14:48 - 15:36 The Acceleration phase improvisation
15:37 - 16:07 The cut-off phase with my explanation
16:08 - 17:20 The repetition of all phases
17:21 - 18:07 My girls and me ending the video!
What am I talking about?
My topic is the KE-Jetronic injection system which I try to demystify as much as I can.
For all of you to understand the system in brief - Developed in 1973 and being mounted into cars up to 1993 as it went in history. But why these to letters!?(KE) K(from German "kontinuierliche Einspritzung" meaning continuos injection, without interruption) the MECHANICAL injection system on which the fuel starts flowing from the fuel tank sucked by the FUEL PUMP and delivered to the FUEL DISTRIBUTOR which sends fuel to the INJECTORS while the majority of it flows through the FUEL PRESSURE REGULATOR through its return line back to the fuel tank again. The letter E(elektronische Gemischanpassung/electronically controlled mixture adaptation) has to mark the electronic sensors (the developement starting from early eighties) which had to inform the ECU about the current state of the engine so that the ECU(Electronic Control Unit) then could create current signal in mA(miliampers) and send it to four crucial components for the system - the EHA(the electro-hydraulic actuator, a unit consisting of a magnet, an electromagnet and a baffle plate) which had to fine tune the engine in each of its phases, the ICV(the idle control valve), the unit which was predicted for the engines perfect idle, the X11(the diagnostic socket) where the duty cycle(the ideal mixture) was adjusted and the X11/4(the code reader) - the socket which from any codes were read if present using an OBD1 scanner.
An extraordinary injection system which could be fully repaired in your own garage using a multimeter and a pressure gauge only for its fine tuning, together with some common tools.
"Happy Mercedesing"

Пікірлер: 38
@tysiu1681
@tysiu1681 3 ай бұрын
I would love to hear some information that only apply to K-jet from you😀. Explain relevant differences between K and KE, which would help restoring the K-jet. Thank you, great video❤
@mercedeske
@mercedeske 3 ай бұрын
Hello and thanks. Concerning the K-Jetronic, there is either the K-Jetronic as it was developed from the beginning or the K-Lambda which was mounted in 380SL or in some W116 models for example and all the cars starting from 1980-1983. That's the K-Jetronic with frequency valve. The main difference is the relation between the system and control pressure. The K-Jetronic features the so called WUR(warm up regulator) instead of the EHA. The WUR can be rebuilt but unlike EHA there are many versions of it and they are not compatible with each other like the EHA on KE. You must see the nominal values for your car specifically(I have that data in my videos). You must monitor the pressure difference with a pressure gauge to see if you are in specs. The differential pressure on KE-Jetronic is 0.5bar while the engine is cold, as it warms up 0.4bar. On K-Jetronic the differential pressure is almost 5bar and as the car is being warmed up, the pressure difference decreases up to 1.8bar. The whole cycle last for approx. 4 minutes. The pressure in the WUR is up to 3.8bar at most. There are some other differences concerning the ignition module and system, the idle can be manually adjusted, the pressure gauge must be used with a valve, not like on the KE-Jetronic. There are also some dampers which were not necessary on the KE, the fuel pressure regulator is located inside the fuel distributor and the system pressure no the K-Jetronic can be modified unlike KE-Jetronic. Those were some major differences between the 2 technologies! That's how I can describe the two systems "in brief" :) Greetings
@EIRK2046Y
@EIRK2046Y 3 ай бұрын
You are one of the few people who understand what they are doing. This comment belongs to people who have this system in their cars and not only in Mercedes but also Audi Porsche Volkswagen from the production period of this specific fuel injection system. If you dont know and dont have manual for that injection system and dont understand principle of each component of that system - sorry you are not be able to repair and adjust that system correctly. You Must have in the end of all repairs emmision tester / old one/ for KE-Jetronic / must measuring exhaust gases / CO CO2 NOx O2 and speed of engine - for measure that without or with lambda probe on your system. Thank you.
@mercedeske
@mercedeske 3 ай бұрын
Thanks a lot!
@fioravantimascella3744
@fioravantimascella3744 3 ай бұрын
Saludos a todo el equipo amigo Mercedeando ando!!
@mercedeske
@mercedeske 3 ай бұрын
Saludos mi amigo!💪🏻💪🏻💪🏻🍀🍀🍀👍🏻👍🏻👍🏻La Morena te manda saludos😉😉😉😉
@fioravantimascella3744
@fioravantimascella3744 3 ай бұрын
@@mercedeske gracias un respetuoso amable y apretadito abrazo!!
@danielalmagro9649
@danielalmagro9649 3 ай бұрын
Magnifico video. Gracias!
@carlosramirez-vt3vc
@carlosramirez-vt3vc 3 ай бұрын
Que bueno sería este video en español se aprendería algo muy interesante saludos.
@zenjamin6262
@zenjamin6262 3 ай бұрын
This helps alot !
@HadiMabkhot-vr7of
@HadiMabkhot-vr7of 3 ай бұрын
Thanks 😊 so much 😊😄
@mercedeske
@mercedeske 3 ай бұрын
My pleasure 😊 Happy Mercedesing 🍀 👍🏻 💪🏻 😊
@issamalmousa76
@issamalmousa76 3 ай бұрын
Thanks for your reply Dear happy Mercedes 😊. I have another question please, If i have measured the EHA by kelper 6.6 or 6.8 mm without using the pressure gauge, Do I get the best result?!!
@mercedeske
@mercedeske 3 ай бұрын
That's something you you would have to check as I on this video.
@benzsiddu3810
@benzsiddu3810 3 ай бұрын
Hi i would need some advice from you. i have a couple problems with my 230ce i have 0.63ma when ignition is on, ovp and fulepumprelay works. what do i need to fix do to get it back to the normal 20ma? Another problem ihave is i can't get the car too start and mechanicly or with the eha plugged in. i have checked a cupple of your videos on this system and have done everything accordingly but can't get it too run that way. my systempressure is 5.6bar, when i have 5.2 in controll pressure i have no fuel delivery at the fueldistributor with the airplate within 1-3mm freeplay, i only have fueldelivery with 4.9 in controllpressure which make the car barely start but if it does it smells awful because its running way too rich and the differatial pressure is too high, and i can't push the throttle cuz it stalls, brandnew fuel pump, filter,fuel accumilator holds the pressure 2.5bar for 30min. System pressure is very steady, i have another 230e and that works really good so i set every mechanical setting up accordingly to that car. but still no fuel delivery at the distributor, i changed it too another one but the problem remains. please help before i light the car onfire😅😅 greetings from norway
@mercedeske
@mercedeske 3 ай бұрын
Hello! If you can't get 20mA on ignition on then it's either the EHA or the ECU. Check the EHA wires - one of them is connected to the contact 12 and the second one on 10 on the ECU connector. Check the continuity between the ECU connector and the EHA connector. If the wires are okay, then the ECU is bad, in fact its capacitors went bad. instagram.com/p/CTdM_5lqTKN/
@mkwiipro5912
@mkwiipro5912 3 ай бұрын
Hi Ivica Great video! Whats the ideal value in miliamps for G300?
@mercedeske
@mercedeske 3 ай бұрын
If it's KAT version the same case as in mine.
@giacomomeraviglia7036
@giacomomeraviglia7036 3 ай бұрын
Hello, congratulations for your videos on the KE Jetronic, now I would like to know how I can measure the duty cycle on a 300 GE with M103 engine and the 9-pin round connector Are the 2 and 3 pins always the same?
@mercedeske
@mercedeske 3 ай бұрын
Hello. The same way as for all the others. If you can't measure duty cycle then you will have to check the potentiometer, to replace the lambda and then to make measurements on the X11. Pin 2 is ground, 3 is positive.
@lewismarcvs2039
@lewismarcvs2039 3 ай бұрын
How did you learn to fix this mercedes nightmares?
@mercedeske
@mercedeske 3 ай бұрын
Hahahaha. Studying for a long time!!!!
@issamalmousa76
@issamalmousa76 3 ай бұрын
As per your kind clarification on this video, how much the fuel consumption should be. I mean how much kilometer per 20 liter
@mercedeske
@mercedeske 3 ай бұрын
Open road over 200km, in the town something over 100km, 120. We count it here per 100km so, it depends if you drive constantly, if there are no hills. Generally Mercedeses have a high consumption in the town and that's how it is.
@etzka0126
@etzka0126 3 ай бұрын
Would you happen to know what could be the issue with my m102 engine with KE-Jetronic. Not always but frequently when starting it idles very roughly for about 5 seconds. It almost sounds like its running on 3cylinders for a while. I checked the hoses going from the airfilter housing to the idle control valve and they are all cracked and im going to replace them. Also cleaned the ICV and was wondering if I should be able to move the valve by hand or is it supposed to be really stiff?
@mercedeske
@mercedeske 3 ай бұрын
There are many factors. Check the difference in two pressures and the whole mechanical part of the system. You have that video on the channel.
@etzka0126
@etzka0126 3 ай бұрын
@@mercedeske i will try thanks.
@kalypsarosa
@kalypsarosa 3 ай бұрын
Bonjour! Mon nom est Sébastien DENAY MAIRET, Français, Bourgogne!! Je suis propriétaire d'une Mercedes sl 500 de 1991.J'ai regardé toute vos vidéos, et depuis plusieurs mois je recherche la panne... Au départ, j'ai constaté que ma consommation était énorme 19 litres au 100km au lieu de 13.5 en moyenne.Puis un jour mon véhicule est tombé en panne âpres quel est brouté comme si elle se noyait ou bien plus d'essence dans la circulation et ensuite impossible de la remettre en route. Elle démarre difficilement à froid ensuite tourne durant 10 minutes bien et ensuite elle cale.ensuite impossible de la redémarrer avant le lendemain. La pression au manomètre est bonne 6.3 en brut 5.9 soit -0.4 donc ok.Apres 30 minutes 3.1 bar de pression. Lorsque je veux remettre la voiture en route à chaud çà fait une détonation et ça fait sortir de leur emplacement le tuyau d'air du ezl et celui qui se situe a proximité de egr.. je ne sais plus quoi en penser......Cordialement
@mercedeske
@mercedeske 3 ай бұрын
Bonjour. Si vous avez des détonations, il peut s'agir d'un mélange pauvre. Prenez une lecture de la tension sur X11 lorsque la voiture est chaude et elle devrait être d'env. 6,6 V et fluctuant dans cette plage. Vérifiez les câbles de bougie d'allumage s'ils fonctionnent correctement. Remplacez la sonde lambda si ce n'est pas le cas ainsi que le potentiomètre. J'ai fait une vidéo approfondie sur la partie électronique du KE-Jetronic, c'est ma dernière vidéo. Vérifiez tous les capteurs. C'est ce que je peux dire. Salutations
@x7mln
@x7mln 3 ай бұрын
my 190e 1.8 reads 19.5ma with ignition on then when running it reads -9.81ma and all the way up to operating temperature it still reads -9.81. how can i get my ma readings to the correct value? thanks.
@mercedeske
@mercedeske 3 ай бұрын
Have you been readjusting the 2mm hex key on the EHA?
@x7mln
@x7mln 3 ай бұрын
no i have never touched the eha screw.
@mercedeske
@mercedeske 3 ай бұрын
@@x7mln Do you have KAT or NON KAT version?
@x7mln
@x7mln 3 ай бұрын
KAT with lambda sensor, lambda reads 0.9v at 80 degrees. thanks
@mercedeske
@mercedeske 3 ай бұрын
@@x7mln if you haven't replaced the lambda, do it.
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