INSTALLING FLARES: 5:28 Drill holes for jig saw blade. 5:20 Tape plastic film to areas around and below where you cut out so metal chips won’t be trapped inside walls and cause rust. 6:23. Use a jig saw to cut the panel with tape on the jig saws table. 6:28 Tape off each section you cut on outside so panel doesn’t flop around while cutting and won’t fall off and damage van body when you’re done cutting. 7:00 Pull off panel with suction cups. 7:13 File or sand raw cut edge of metal. 9:30 Paint raw edge with Rustoleum. 9:39 Scuff surface of flares and van that flares will be glued to with 220 and wipe down with alcohol. 9:53 Use Sikaflex 510 along flare and closer to the inside edge so if it bleeds it won’t bleed to the exterior. 10:16 Put 2” tape on inside and outside to hold flare in place while glue cures. 10:47 Now put a bead of Sikaflex on the inside. 22:45 Total for two flares, two windows, paint job, saw blades was $2826.00. (plus Sikaflex) 25:34 The $2826 cost represents 8% of his build. He said that at 5’-10” tall that he probably wouldn’t do it if he had to do it all over again. He also said he would have bought the CR Lawrence windows instead of the crappy Flarespace windows. *CR Lawrence makes quality windows.

This was one of the most honest videos for an RV build I've seen to date. Too many van builds are being sponsored, so you can't trust them. You saved me 3k. Me being only 5'7 would be a complete waste.

Just picked up a 2020 Mid height AWD. This will be my 12th (13th?) van since 1973. I plan on putting my bed on a DIAGONAL to gain length. I will have a triangular "mud room" behind the rear passenger side door that I can get into or out of my van. I will probably do an expandable base on the bed frame for wider width. The front cabin section will be kinda trapezoidal shape. A monitor will probably fit in either corner for when I'm lying in bed. ALL of this will be MODULAR, just in case I need to carry a fridge, or a motorcycle home!

Just starting my van build. I'm 6' 4" tall and I'm going to have my bed go lengthwise in my Transit van. The flares seem like a very expensive option for minimum benefit. My bed will be 80 inches long with storage under it. I have two videos up on my channel so far. Winter is not cooperating with van building.

Loved Mom's first cameo! Haha. So cute. Yeah, this project seemed pretty intense, but it really looks like everything is coming together! I'm excited to watch as you start adding the more visible/style-based elements to the van, especially seeing how much you prioritize aesthetics even on these more structural elements.

Great video Erik! Very informative. It’s awesome to learn from the good as well as the bad.

I’ve been watching Van builds on the KZfaqs for 7 years now… you are an excellent example of how a DIY should be!!! Thank you for all the details. BTW I ordered my 2022 transit cargo to build out a week ago! YaY!

Good job on the diy install. This is what happens to businesses that have zero competition and offer a desirable niche product. No reason to put in any effort when your customers are flocking to you. I am sure the owner looks at his ever increasing sales and thinks his company is doing an awesome job, lol.

Thanks for the detailed and honest install/review. At 5'8" I don't need the these but still wish there was some competition in the space.

your honesty was refreshing

Appreciate it Erik, with my wife and me both being short this video def makes it where we would not do it at all. Just know that your videos are definitely helping. And btw I watched multiple videos and nice CFB hat. Take care friend

Love the vid. Especially the sweet part with you and your Mom. I love when a grown strong fella clearly loves his Momma!! So nice.

I think CR Laurance should sponsor your video. Your videos are great and I like the reality of your installs and opinions. Next time, have mom come on the video and not just bring you a coffee and a Kleenex. Your mom is amazing.

The trick to making cheap pot-metal window gears last is to turn the gears with one hand while using the other hand to gently lift the window up. That unloads the gears so that they don't wear out. Good video, thanks.

kudos this is a huge project!!

thanks for doing this. i was just about to buy some flares from Flarespace, but not now. btw, for those that have a Sprinter van, a company called Vanspeed offers an alternative that is apparently a much much better product than what Flarespace offers.

You guys were having way too much fun there.

Great video! 🤘💀🤘❗

thanks dude. I'm 6'5" so I've been debating just going length vs expanding width for bed.

Is using adhesive onto the paint the advised procedure? I would think you would want to glue directly to the metal, otherwise the weakest bond is the paint-to-metal bond underneath.

Thanks for saving me the time and the money. So not worth it in terms of cost/time to benefit ratio. And will definitely seek better windows . You pain my gain. Thanks for your efforts

I'm interested in seeing your install of the trim rings. Is that your plan ? Im at that stage now and let me say there is some swearing.....and fitment issues I haven't solved.

I have a 2007 Transit (L1 H2) and thinking of buying a Transit 2013+ (Mk8?) AWD Transit later this year. Probably a L2 H3. Don't plan on living in it. I will mostly use it for hiking and snowboarding. So I will spend some nights in it. I have learned a lot from building my current van but doing research now to see what I want from my next build. Finland being very strict with what is allowed in traffic makes it a bit harder. Not sure if I am allowed to make flares but would help with the build.

Just to throw my $.02 into the mix; I'm 5'11" and have a 130MR with an RVfull-size mattress in the East/West configuration and have no problem with sleep accommodations. Mattress, on 1" polyiso and a layer of EZ-Cool, tilts up on 200lb struts within the push-outs and stops just shy of the upper (concave) portion permitting access to storage below within the 2x4 bed framing support while utilizing the full 77" width less 2 x 1/2" for polyiso on either side/end wall. (yes, the mattress is cut, or 'notched' on each corner to permit the necessary clearance for the van internal 'posts') Test your needs: sleep on the floor some night between a wall and a coffee table on its side limited to the amount of actual space (76"?) forcing you to sleep in this restricted area and does it hinder your sleep?

Wow! Puttig so much force against sealent still curing? I guess it was curing well?

2k for two bits of fibreglass, wtf 🤯 nice vid anyhoo 👍

I had many or the same issues you had in addition to the flanges on the flares being cut too short for the flare space windows. Pretty disappointed with the whole experience and I don't think I would do it again. We're now stuck with unfinished flares because we refused to give flare space any more money after our initial experience. Their response was basically that we were on our own.

Thanks for talking me out of flares.

we share the same disappointment with especially awning bunk driver side window that has been leaking at the top hinge - flare space send us replacement and the replacement window has same issue ….. does anyone has also these issues. Our driver side slider bundle window seems to be fine.😢😢😢 We have CRL window in the kitchen and I agree so much better quality 👍

I really appreciate you sharing the "was it worth it?" part with us! That said, in a year, you might feel differently, right? Probably not about the windows, though...

so are the flares worth it? any calk or seal in between window and flare? It feels like the only reason to get them would be for a bed where you sleep van width ways.

I got flares a Littlebit cheaper 300€ each plus wider bracket for side door 120€. Painted and assembled myself. Parts from germany. 3000$ is quite steep

You checked the panel fit after paint? Why not before?

Why did you do this? Just for window addition? Because it didn't add any usable extra space at all and it was costly in terms of time and energy and money.

Has Flare space reached out??

Wow, have to get it painted to color match ! Why does no one mention that.

Wow, that is a lot of money for two holes. Two pieces of fiberglass for 2 Gs!

So do u regret getting Flares or getting them from This company?

i want to buy an electric ford transit to build out anyone have any opinions or experience about these

maybe some pre boring and some washers could have helped !

3.5 inches for that expense. Thank for stopping me from the work and expense.

those flares are very expensive

Really unimpressive quality control by flarespace

Doesn't seem worth it to me for 3 1/2 inches 😕

The flares barely seems to offer you any extra depth and the window look like it comes back past the flare recess on the inside further eating into the "extra space" especially that chunky handle. I have looked at flares but cant justify the cost (an eye watering $2800) and the compromise on loosing stealthiness on mine. Also there are so many other long bed options including building a bed that folds or an interlocking slat bed that can go at the front of the van or even the back to get a full size bed option. For $2800 I would rather just shop around and put it to a square box van rather than go to all this bother in a panel van.

All of the windows that install like this suck and are a pain in the ass to install. Cheapest possible design. Also since most people need the additional space in order to sleep sideways they don't tend to insulate them. This will leave your head and feet very cold in the winter.

Why are you letting your brother do any cutting when he knows nothing about what he’s doing?

in my 30 plus years of body work knowledge I have very faith in that system, I see it failing and leaking within 12 to 18 months.

You should have watched a few videos first......