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My favorite TIG Weld Pulse Settings for Thin Wall Chromoly Tubing

  Рет қаралды 87,259

Pithy Bikes

Pithy Bikes

Күн бұрын

Пікірлер: 77
@BisdremisKostas
@BisdremisKostas 8 жыл бұрын
no mater if you finish your frame please don't stop your video series .you are part of my weekly entertainment :)
@PithyBikes
@PithyBikes 8 жыл бұрын
+BisdremisKostas thanks and don't worry, I'll start a new series with another bike. :)
@BigPowerAL
@BigPowerAL 3 жыл бұрын
Enjoyed the video. I raced for Raleigh as a USCF Cat 2 just after the 84 Olympics. Now that I’m welding I long to build my own frame. Will be putting my new Miller Multimatic 220 to work.
@FortyFootBikes
@FortyFootBikes 8 жыл бұрын
Please continue! I have loved the journey also. Welded my main triangle recently and wish I had practiced on these settings. Your exploration makes these clips accessible to us aspirational builders. I also use an aluminum heatsink with a mitre that I have on a threaded rod to access deep tube ends. Have you made your own BBS's as this is a good project also. can't wait for series II.
@PithyBikes
@PithyBikes 8 жыл бұрын
Very clever heat sink placement! I haven't made my own BBS's, maybe some day. Right now I cannot because of the minilathe. It stinks at cutting steel. If I really finess it maybe it could work, but the time and effort would be too great. Thanks for the comment :)
@masso45able
@masso45able 8 жыл бұрын
Great build I am hooked cant wait to see it finished so you can start another one.
@PithyBikes
@PithyBikes 8 жыл бұрын
+masso45able I can't wait to start the next too! A bike for my son. And as usual, it's not a regular bike. ;)
@mikehill9050
@mikehill9050 8 жыл бұрын
your welds are great your fit up is great if you're having a hard time staying in your line use some extra light I have multiple lights on my welds and pulsing good it's all about timing. try pulsing .05 I use that a lot especially on aluminum
@PithyBikes
@PithyBikes 8 жыл бұрын
+Mike Hill Thanks I'll give that a go. I just need to practice on a regular schedule.
@alaskamike3577
@alaskamike3577 6 жыл бұрын
Excellent, nice heat cinc backing bar. Good idea to make one.
@AsfaleiesGrPapageorgiou
@AsfaleiesGrPapageorgiou 8 жыл бұрын
I was trying to find an easy way to build a bike.. found a video of yours... and finally..i watched ALL of your videos in just one day!!! EXCELLENT!!! Now I can t wait for the next one :-) Please continue building ! I was wondering how do you find the time to build,film,edit.. work,raise 3 kinds,etc... have you invented a 40hours day ? :-)
@PithyBikes
@PithyBikes 8 жыл бұрын
+Βαγγέλης Παπαγεωργίου Hahaha yeah basically! I'm blessed with a patient family and good kids. They let me disappear into the garage for most of the day. I do come up for air though. All the cooking on the weekends is my job! So yeah, I'm a very very busy dad. :)
@PithyBikes
@PithyBikes 8 жыл бұрын
+Pithy Bikes oh yeah, and I do all the grocery shopping too!
@agrxdrowflow958
@agrxdrowflow958 6 жыл бұрын
The rule of thumb is 1.5 amps per thousandths of thickness. So, you set the amperage 4x high and then 25% duty cycle. Whatever works. Here's the usual way to do it: kzfaq.info/get/bejne/n9lgdbNknr6-fKs.html
@firstnationsindian8062
@firstnationsindian8062 4 жыл бұрын
I hear a lot of people complaining about their electronic boards burning up on the everlasts. How long have you owned yours and do you like it? Thanks for the vid.
@biwawo5579
@biwawo5579 6 жыл бұрын
Interesting, what kind of testing have you done on these frames? From what I know about 4130, you want some of that heat input and to cool it slowly because its very heat sensitive. It would be cool to see some destructive testing using your pulse settings vs straight foot pedal controlled weld.
@fairwind8222
@fairwind8222 Жыл бұрын
Is there a most common wall thickness for 4130, or a standard size for specific diameter tube
@Ecomake123
@Ecomake123 3 жыл бұрын
Hey, Good video, let me tell you tho, I made a market leading range of BMX bikes, we used 316L filler wire for ChroMoly.
@rixogtr
@rixogtr 3 жыл бұрын
Wow that's weird, why did you use 316 for Cr-Mo ??
@Ecomake123
@Ecomake123 3 жыл бұрын
@@rixogtrwww.dpfirebird.co.uk/ all 316L Very popular. Successful Race and Freestyler models over ten years production still traded at ten time their original purchase cost. With you always go up.
@markburton9614
@markburton9614 6 жыл бұрын
Welds look very nice. I couldn't tell, were you using the dab or lay wire technique?
@linglingjr
@linglingjr 6 жыл бұрын
Mark Burton did you even watch the video?
@dennisyoung4631
@dennisyoung4631 5 ай бұрын
Mostly lay-wire, as far as I can tell.
@sweenep86
@sweenep86 8 жыл бұрын
You're welds are fine but I think the pulse function prompts many people to weld to fast which limits your ability to maintain torch angle and Sri length especially on coped joints. Coped joints are also not fixed amp joints, they're essentially two lap joints and two fillets. I personally would use the pedal with 45a max, your fit up is great let the pool form and dab rather than laying the wire. The pedal will allow you ease off if its getting away from you. The stacked dime look will come from using the right sized rod and evenly timed dabs into the pool. The pulse setting is prompting you to weld faster than you're capable of and add more filler than required to stop it blowing through.
@PithyBikes
@PithyBikes 8 жыл бұрын
+sweenep86 sounds good. I get varying suggestions on different methods. I've found its a matter of preference. Someone who really knows how to pulse I think can produce good strong welds. For me, I need a lot more practice. I'm trying to get better at moving fast because most of the feedback I get is to move faster to reduce HAZ. Thanks for the tips.
@cobnutts
@cobnutts 7 жыл бұрын
Pithy Bikes i pulse and dab! I have video if my welds
@cobnutts
@cobnutts 7 жыл бұрын
Pithy Bikes some of my welds if you watch closely have little to zero haz!
@uncleputes
@uncleputes 8 жыл бұрын
Wouldn't it be more beneficial to practice without a heat sink? You know, to replicate those welds where placing heat sinks isn't an option.
@PithyBikes
@PithyBikes 8 жыл бұрын
+PUU-TAAH for bicycle tubing, most of the welds are with heat sinks. Only welds without are the drop outs. But some builders even make special sinks for those too! Not everyone uses heat sinks. But the other factor is the practice tubing is short. Most real welds involve longer tubing which also absorbs and disperses heat. Thanks for the comment!
@uncleputes
@uncleputes 8 жыл бұрын
Pithy Bikes No worries, Thank you for the informative reply! I guess I'm just used to having no luxuries working on site, foreman pushing you "get it done they way I say" and such. It's about time a bought myself a welder for use at home and started on cool projects like you are, it's very calming to watch, Thanks for sharing your experiences with us!
@senye2903
@senye2903 6 жыл бұрын
is this 1.6mm rod or 1.0mm,thanks
@Fido8xD
@Fido8xD 5 жыл бұрын
Good job! It helps me a lot. Thanks ;)
@tomherd4179
@tomherd4179 8 жыл бұрын
Nice to see you missed the track welds; you should see some of my learning experiences, then you would rate yourself an expert!! Thanks for the video
@PithyBikes
@PithyBikes 8 жыл бұрын
+Tom Herd haha thanks for watching.
@MirchiBoy
@MirchiBoy 8 жыл бұрын
fully torqued
@PithyBikes
@PithyBikes 8 жыл бұрын
:D
@boblenndotart
@boblenndotart 8 жыл бұрын
This is really fun to watch. Are you able to weld aluminum too?
@PithyBikes
@PithyBikes 8 жыл бұрын
+babolnart yes it will do aluminum. Thanks for watching!
@WildmanTech
@WildmanTech 8 жыл бұрын
Good info. Thanks!
@PithyBikes
@PithyBikes 8 жыл бұрын
+Wildman Tech thanks for watching!
@dragmeundermusic
@dragmeundermusic 8 жыл бұрын
Looks killer. I wish I had pulse settings 😕
@PithyBikes
@PithyBikes 8 жыл бұрын
+dragmeundermusic it's all a matter of preference. Having tried multiple ways, I prefer pulse for bicycle tubing.
@dragmeundermusic
@dragmeundermusic 8 жыл бұрын
+Pithy Bikes yeah anything thin I feel like pulse is key
@chandradefta4890
@chandradefta4890 8 жыл бұрын
maybe more zoom in next time, its going to be a very good close up welding. im very enjoy your video.
@PithyBikes
@PithyBikes 7 жыл бұрын
+Chandra Defta thanks! I'll try to get closer shots. Shooting welding is very challenging!
@chandradefta4890
@chandradefta4890 7 жыл бұрын
yea,thats true. the most clear welding video close up is weldingtipsendtrick as far as i know. i tried to copy,but the result is far from good.
@Mrsvetsare
@Mrsvetsare 7 жыл бұрын
you have to thick filling rod use smaler
@PithyBikes
@PithyBikes 7 жыл бұрын
Can't remember what I used in this video.. I normally use 035. But sometimes I'm using 045. I don't think one should go much smaller than 035 for this application..
@sweenep86
@sweenep86 8 жыл бұрын
Do you have a foot pedal ? I'd forget pulsing and just use the pedal
@PithyBikes
@PithyBikes 8 жыл бұрын
+sweenep86 I've tried pulsing with pedal. while I do like the control, I found I can move faster with machine pulse. Machine pulse can produce much better results, it's all about the person behind the torch. I need lots of practice! :)
@jimgerhardt8318
@jimgerhardt8318 7 жыл бұрын
What are the angle blocks you are using to hold the tubing in the vise? Where did you get them?
@PithyBikes
@PithyBikes 7 жыл бұрын
+JIM GERHARDT those are cobra frames angle blocks. Check out the description of video if you'd like to buy a set. Cheers!
@ericson26savannah86
@ericson26savannah86 7 жыл бұрын
I do some thin wall stainless and my helmet only goes down to shade 9 and I'm thinking 6 or 7 might be better. The better you see the better you weld any thoughts?
@PithyBikes
@PithyBikes 7 жыл бұрын
I think anything lower than 9 might show the arc too bright. I use shade 9 for thin wall stuff and it feels like the perfect shade to me for this. That said I never tried anything lower. Maybe it could be dangerous to go lower? I know one thing that helps with visibility is to avoid any lighting behind you that might reflect into your helmet from behind you.
@zeroquanta6130
@zeroquanta6130 6 жыл бұрын
Show the INSIDE of the pipe Please!!! Your insert helps the O2 from getting to the weld, If you didn't use it you would have to fill tube with GAS!!!!
@Gallardo6669
@Gallardo6669 7 жыл бұрын
whats the the benefit of the heat sink and the puls welding?
@PithyBikes
@PithyBikes 7 жыл бұрын
The heat sink in this video is a temporary heat sink made especially for practicing. It's to simulate the real thing where I use a heat sink to weld actual frame tubes. Heat sinks are used to keep the heat affected zone smaller and reduce distortion on the tubes. Pulse welding also keeps heat down and reduces distortion if used correctly. However, some experienced welders can probably get the same results without pulse at all because they can move faster when welding. Hope that helps explain things.
@Gallardo6669
@Gallardo6669 7 жыл бұрын
Pithy Bikes thank so much for your reply. if pulsing helps to reduce the heat then i miss another theory in welding,because the heat itself is actually needed to melt the material. but thx,i will need to learn more about pulsing. = )
@SuperMrCARBON
@SuperMrCARBON 7 жыл бұрын
Gallardo6669 the current comes in at a peak of % you set on the machine. so 20% pulse time on will be 20% of the total pulse will have max amperage the other 80% will be a % background current like 5% of 100 amps would be 5 amps hope that makes sense.
@weldingjunkie
@weldingjunkie 6 жыл бұрын
SuperMrCARBON this is per 60 seconds too. You forgot to mention that
@michaelboudreau5600
@michaelboudreau5600 5 жыл бұрын
You a bad welder !
@PithyBikes
@PithyBikes 5 жыл бұрын
Bad like Michael Jackson!
@evilbunnyreviews
@evilbunnyreviews 5 жыл бұрын
@@michaelboudreau5600 lets see your welds?
@sonikempire
@sonikempire 8 жыл бұрын
are you using all of the amps? foot all the way down?
@PithyBikes
@PithyBikes 8 жыл бұрын
+Ivan WNY I'm not. I'm only about half way. I could prob dial it in more for more range.
@rixogtr
@rixogtr 6 жыл бұрын
You should try it without pulse
@hhhhh-bz5ue
@hhhhh-bz5ue 8 жыл бұрын
nice job man. are u happy with the everlast?
@PithyBikes
@PithyBikes 8 жыл бұрын
+Al Michael's thanks! I'm very happy with the Everlast.
@hectorramos8039
@hectorramos8039 5 жыл бұрын
Rod 1/16?????
@makantahi3731
@makantahi3731 3 жыл бұрын
what is filler
@PithyBikes
@PithyBikes 3 жыл бұрын
filler rod/wire. It is added (dipped) into the molten puddle while welding.
@rommeo27
@rommeo27 8 жыл бұрын
how stong are these welds?
@PithyBikes
@PithyBikes 8 жыл бұрын
+rommeo27 they'll hold ok. But this particular practice had some starved welds. So not as strong as it could be.
@rommeo27
@rommeo27 8 жыл бұрын
i am thinking too build my own electrik bicicle that will go 40 miles per hour so i need realy stong welds i know too weld only whit stick welding so that tip of welld i thing is stronger than this
@elriccardo9787
@elriccardo9787 8 жыл бұрын
where you buy these tubes ?
@PithyBikes
@PithyBikes 8 жыл бұрын
+riccardo zuliani for this practice tubes, I go to McMaster. 4130 tubes, 1mm wall
@busancun
@busancun 6 жыл бұрын
Better walk a little bit faster.
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