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Off Grid - DIY - Home Solar Install - P4- Battery Bank

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Mandala man

Mandala man

7 жыл бұрын

Here I wire up 12 Surrette Rolls s-605 batteries in series parallel to form a 1404Ah battery bank @24volts.
You also get a quick view of my Tesla Chargers, Solar Tracker 5, 80 amp charge controller and Victron BMV 702 battery monitor.
Music:
"Overriding Concern" Kevin MacLeod (incompetech.com)
Licensed under Creative Commons: By Attribution 3.0 License
creativecommons...
We are building a passive solar homestead and planning a big permaculture food forest, mandala veggi garden, swimming pond and much more!
Please visit our blog for more information on our project:
canmandala.com

Пікірлер: 65
@Mandalaman
@Mandalaman 7 жыл бұрын
Here are the modifications I have made to my system over time and the final wiring and fusing of this system: kzfaq.info/get/bejne/q7Fnepmhltuqnnk.html
@Dingbat217
@Dingbat217 7 жыл бұрын
Looking good, and now for bonus points you made sure that all of the wires in the series / parallel connections are the same length so that any voltage drops are the same across the board, not that it would matter much in your case with that 75mm" gauge wires! :-)
@Mandalaman
@Mandalaman 7 жыл бұрын
yeah thanks!! as per our conversation on the other thread I have changed all of the parallel connections to much thinner cable with a fuse, I should have the video up today. thanks for your comment!
@peterselander477
@peterselander477 6 жыл бұрын
Morten Mortensen b
@leobertofernandez2011
@leobertofernandez2011 4 жыл бұрын
very nice system 72 volt lot of power
@areusure7551
@areusure7551 6 жыл бұрын
thought it was filming but it seems i ran out of battery... Oh the irony, AWESOME WoRK mate
@erikcrote2820
@erikcrote2820 3 жыл бұрын
Batteries in parallel fight each other. Good grief Charlie Brown!
@user-hy9wy1oc7i
@user-hy9wy1oc7i 4 жыл бұрын
If I have an open cell in this bank how I will know?
@J3sus1sL0rd1
@J3sus1sL0rd1 7 жыл бұрын
"FUNNY!" You're right front of nearly ton of batteries with, "DEAD-BATTERY!" on your video camera.
@Mandalaman
@Mandalaman 7 жыл бұрын
yeah lol, the irony of it all ;)
@yankey4
@yankey4 7 жыл бұрын
Are those sealed lead acid batteries? If so no need to vent. If there vented lead acid batteries. Then you need to make a box and vent them. If you where to keep it as is or even vent the hole room bad things will happen. Gasses will eat all of your components over time. Do not just take my word for it. Look it up. Most high-end inverter companies will tell you to not have your inviter over the top of a vented lead acid battery bank. One that comes to mind is Magnum. So you need a box and that box needs to vent to the out side air. You can how ever pull the air out of the room with all your stuff through the box. So that it helps remove some heat from the room. I have seen guys not do this and in less than 3 years in some places there solar components where rusting and even not working. 2 of the 3 things I see the most that kills DIY solar off grid. Not venting when there is vented lead acid batteries and to small of wire for there setup. Your looks good. Keep up the good work brother. Thanks for letting us be a part. God Bless.
@Mandalaman
@Mandalaman 7 жыл бұрын
Hi mate, thanks for your great comment! They are vented. yeah, both my electrician and the manual for the inverter say what you have just told me. I was just wondering if it would be enough to vent the room. I will build a box for the batteries. I am already looking into how to get my battery monitor to turn the fan on when the batteries go over 29 volts and I will vent it straight through the wall. Just wanted to see what you guys thought. Its funny because my inverter manual says dont mount the inverter on top of the batteries, but then it also says keep the cables as short as possible and under 6.5ft (2m)... Do you think this means 6ft to the busbars or 6 ft total run from inverter to busbars to battery? Thanks again for your suggestions and the support!
@yankey4
@yankey4 7 жыл бұрын
total run if you can. Not more than 10 I would say.. Your safe up to around 10 no more tho. Feet that is lol.. I just run mine on a timer I got off ebay. Mine is a 12 volt setup. I would not just go off volts if you can.Best to run the fan from when the bats are charging to when they are not, I have seen in the past guys do that and it works the trouble is when the batts get older the may vent a lot sooner and after you add water that mat mess with the timing. So best to just run from sun up to sun down.. That is just me tho. O and Bats are like us they like to stay 72 to 80f year round. Sorry for spelling in the ER eick and IV in my arms/hands and just not the best at it lol. Your welcome. I have videos of my setup if you would like to see. God Bless
@Mandalaman
@Mandalaman 7 жыл бұрын
yeah great, it is a lot easier to just run it on a timer. I have also seen hydrogen sensors for the arduino which I might try and play with in the future. I have subed to your channel and will check out your videos tonight. thank again for your help.
@Dingbat217
@Dingbat217 7 жыл бұрын
Those 6-9 feet max cabling length are based on using much thinner gauge cables than Mandela man are using and I don't really think you can bluntly say that a cable msu not be more than x feet long without knowing what's the loading of that cable is and how much voltage drop you are prepared to suffer from using a too thin cable. In this case the a 1 meter length of 75mm copper wire will have a voltage drop of 22mV with a current of 100A across it so I think we can safely ignore those '2-3m max' wire length recommendations! :-P You can have a wire as long as you want / need as long as you do your due diligence and check the voltage drop across if with your max load and as long as that's acceptable for your application then go for it...
@kasunmalwatta2697
@kasunmalwatta2697 7 жыл бұрын
Hi great work. how long this battery bank can work.. i mean how many years do you think they work without replacemwnt.
@Mandalaman
@Mandalaman 7 жыл бұрын
Hi Kasun, realistically these batteries tend to last 5 to 10 years depending on how often you cycle them. I discharge my bank about 10 - 15% everyday so Im hoping for 10+ years.
@kasunmalwatta2697
@kasunmalwatta2697 7 жыл бұрын
10y + great news to hear. thank you. 😁
@Mandalaman
@Mandalaman 7 жыл бұрын
that is very theoretical though. I really have no idea ;)
@Mandalaman
@Mandalaman 5 жыл бұрын
@daro2096 Hi daro, I oversized the battery bank so that the batteries would last longer and in the climate that I live in I hardly ever have to run the generator. In fact I have only run the generator twice in three years and that was because the bank went under 80% and I wanted to run a big wet brick cutter on a day that it was cloudy. the battery bank is generally fully charged by mid day.
@electromechanicalstuff2602
@electromechanicalstuff2602 7 жыл бұрын
i definatly think thats the best way to keep all the batteries balanced but if one battery goes bad how do u chech without taking off at least three cables from each battery? i gues with just electrolyte sg levels but not voltage levels
@Mandalaman
@Mandalaman 7 жыл бұрын
I have updated the wiring, check out my latest video. but basically I would have to remove all the wires to check individually although you would probably see it with the SG as you pointed out. I check both regularly. thanks for your comment. kzfaq.info/get/bejne/q7Fnepmhltuqnnk.html
@robertatwood2503
@robertatwood2503 7 жыл бұрын
Bro it's no wonder you blow yourself up once iwired battery is in and looking at that amazes me how you didn't blow yourself up again I went through the description looking for a link can you put a link in somewhere to the manufacturer or something that describes this kick butt job by the way bro after having 500 amps go off in your face I commend you on the retry most people would have ran from that so nope no more for me it again good job
@Mandalaman
@Mandalaman 7 жыл бұрын
I didnt short circuit this battery bank. The wiring on this was done correctly although not the safest because it isnt easy to fuse those big wires. Here are the changes I made and final update on my wiring: kzfaq.info/get/bejne/q7Fnepmhltuqnnk.html what is it exactly that you want to know, i dont understand your question but it might be answered in the update video.
@ArizonaHotHomestead
@ArizonaHotHomestead 7 жыл бұрын
interesting wiring. I found with mine the are 2 caps that are hard to fill with I check the water levels becus the wire is in the way. are you able to get to all your caps to fill and test the specific gravity?
@Mandalaman
@Mandalaman 7 жыл бұрын
Hi mate, do your batteries charge equally, the way you have them set up or do you have to equalize them very often? Im just wondering about my set up because of the comments from DIY TESLA POWERWALL about my system being dangerous in case of a short circuit because of all of the parallel leads. thanks!
@ArizonaHotHomestead
@ArizonaHotHomestead 7 жыл бұрын
I talked to my solar guy and he says DO NOT wire the batteries that way. they will short circuit and cause all kinds of problems. we talked about using like a large bus bar and running cable from that bus bar to the terminals which will give you that better more equal charge you are looking for. if fact that's what he did with his. I will sketch it out for you and send it to you.
@Mandalaman
@Mandalaman 7 жыл бұрын
Hi, I have the three battery banks connected to a large bus bar. the batteries wont short curcuit "because" they are wired this way but if there is an internal short there is a big problem because there is nothing to stop it. Im going to follow DIY TESLA Powerwalls advice and change the large parallel cables for small ones and fuse them individually. Its funny because if you look in the rolls battery manual it says to wire them up this way and doesnt mention fusing or problems with shortcuits etc. But thank you for looking into it and getting back to me, I really appreciate it. and please send me that sketch, would be interesting to see..
@ArizonaHotHomestead
@ArizonaHotHomestead 7 жыл бұрын
cool you got it down. what email should I send it to. mine is azhothomestead@gmail.com
@Mandalaman
@Mandalaman 6 жыл бұрын
Hi mate, I updated my wiring and now have no prblem getting to my caps for filling. I also made all the wires much shorter. check out my update video. hows your bank doing? we are almost a year in and so far so good with mine.
@MikesDIYTeslaPowerwall
@MikesDIYTeslaPowerwall 7 жыл бұрын
Given the build and the long cable run from the Solar panels, why did you go with 24volts? My thoughts Building the battery into 48volts and running the panels in series would mean you could put two strings of 6 panels, 3s2p which is 12 panels, use much cheaper normal PV cable with two runs of 6mm from the panels underground at far less that half the cost of that 0 gage green DC cable. By doing that the solar will run at around 120volts per string into a dual MPPT solar charge controller or in parallel and use the midnight classic 150 or a much cheaper charger. The MPPT charger will turn the 120v down to 48v and charge the battery. 48v means you don't need as think of cables between the batteries and inverter as its half the current of 24v. All the wire costs would be less. Also you might find its going to be more efficient on the dc solar side between the 37 ish volt PV voltage to 120v on that long run with less voltage drop. When you use the battery on the inverter 48v to 110 or 240 is far more efficient overall which is why almost everyone uses 48v these days. Even if you had to use 24v battery setup the much higher dc pv voltage into the MPPT is far better step. Abit late now given you have done all the work.
@Mandalaman
@Mandalaman 7 жыл бұрын
Thanks for all of the info. Will be useful for others coming by here. I am aware of most of that info but designed my whole system around my charge controller. I have a tesla chargers s80a24 charger. I have been following John Bedinis (r.i.p) work for a long time and decided to bite the bullet, buy the charger and see how it went. They have slightly different ideas on how lead acid batteries should be charged and have very good results in making battery chargers that bring batteries back from the dead. Everything from selection of solar panels to battery bank etc revolves around the charger. Im offgrid and not a big fan of one string of batteries which is the case in most 48volt systems. If one goes you lose the whole system, no redundancy. I essentially have three individual banks, so could have two fail and still have power. Also making two strings @48v would be more expensive than the extra cost for wire In regards to efficiency, my system is over sized and I live in a place with 300 days of sun a year and panels get full sun all day long. My batteries are in float as of about 11:00 so efficiency isnt an issue. totally the opposite, I run around turning everything on(washing machine, air purifier, heating/aircon etc) once the batteries hit float to use the energy and spare the batteries. If i move house and build another system in the future I would probably go 48v and use midnite classic along the lines of what you describe. this system was designed around what I though best at the time and so far so good.
@MikesDIYTeslaPowerwall
@MikesDIYTeslaPowerwall 7 жыл бұрын
Ok makes sense based on the 24v charger. Tho i have looked up the tesla charger 5 and can't seem to find much info apart from the main website and a couple of very bad youtube videos. I can't find a single person that has done a detailed review on it, opened it up, shown what's inside and how the charger is built. Which worries me abit. My first thoughts after looking at the website and watching the video are, is it made in a guys garage?. After looking at the write-up on the site, does it do anything close to what it claims and given the free energy stuff in a book he talked about it makes me think, is it really doing anything special inside the unit? or is it just a transformer and a few leds. Maybe I am wrong but when there are no reviews for a controller that has been around for years v3 to v5 thats a worry. is the unit any good? and how does this Telsa charger compare to a good brand MPPT, I would love you to do a video on the charger itsself given you have one, Take the top off or the side and video what's in it? That would be very helpful, and i am sure it would be a handy video for many others that have googled the product. :)
@MikesDIYTeslaPowerwall
@MikesDIYTeslaPowerwall 7 жыл бұрын
one string of batteries vs two yes for redundancy you would need twice as many batteries but that's not such a bad thing. It would mean the charge cycles would be reduced and the batteries would last much longer. Your very lucky with so much sun :) I am from New Zealand and in the winter with my 20 panels there are days where i don't make anything more than 4kWh, however the next day is normally better so it's not too bad. Sounds like your house engery use is low which is good and will help with your current setup.
@Mandalaman
@Mandalaman 7 жыл бұрын
yes i had all of the same worries and suspicions for the same reasons. But I decided to take a gamble and go for it. I had to pay extra for it too because I live in Europe so had to pay import tax on the thing which wasnt cheap. It is made in these guys garage lol. Its all hand made. I have opened it up and will do a video on it soon. So far it is charging the batteries as they say but I dont have any loads on the batteries at the moment. Soon I will have an electric fridge and freezer and will get a better idea of how well this thing works. Will keep you posted.
@Mandalaman
@Mandalaman 7 жыл бұрын
Yeah, we are really lucky here in the Med. Lots of sun, good temps all year round. Never really gets too cold, but gets pretty hot in the summer. Its a small house. About 80sqm. All of the lighting is l.e.d, we are going to buy A++ fridge and chest freezer which use surprisingly little energy, something like 30 watts each. Thats an average but still pretty good. We have got an ozone generator for our washing machine, so we can wash all of the clothes in cold water and so it only uses like 300watts. We have been living with two 300watt panels and 2 x 250AH 12v batteries in series with a 30amp charger for a year. that ran the lights, internet water pump and washing machine. I think we ran the gene twice last year when it rained for 3 days straight which is very unusual. I think this is definietely one of the best places in Europe to do solar and the place with the stupidest laws.. We have takes on grid tied systems that make it not worth selling back to the grid and then takxes per KW produced wherether you are selling to the grid or using it for home use. its bonkers. Not off grid though.
@desertrat1206
@desertrat1206 7 жыл бұрын
I think this wiring is more effective than not but still ineffective. Current riding through all the connections, even redundantly, is still going to find the batteries that are the easier path.
@Mandalaman
@Mandalaman 7 жыл бұрын
not if the only way current has to go, is through a battery with higher resistance to get to the lower resistance battery. This way there are a lot more pathways to be able to skip the battery with the higher resistance. as far as I understand anyway ;)
@desertrat1206
@desertrat1206 7 жыл бұрын
Yes, but if you connect 3 batteries and a tomato it doesn't matter how many leads are tied into that tomato, the current will still flow to the batteries first.
@JonOffgrid
@JonOffgrid 4 жыл бұрын
hi there nice
@honestjobslave1122
@honestjobslave1122 6 жыл бұрын
Hi guy and where may i find a tesla Solar Tracker 5 for sale; those instruments r magnificent
@Mandalaman
@Mandalaman 5 жыл бұрын
no they are not, dont buy one. mine broke after 2 days and the company wouldnt take any responsibility for it. they are made in someones garage...
@John-gm8ty
@John-gm8ty 7 жыл бұрын
even if you (think) you have the perfect wiring solution, as I have just found to my great disappointment, every so often, disconnect all of them and check them individually over a day period. I've lost four batteries now, not sure if it's from a bad batch or some other reason, but four are now bad. the drop to 12.3v over night with no discharge. all eight of my batteries were purchased on the same day and have been on solar charging for the last three years, and yet, four have gone bad. and three of those not overly damaged are still weaker than they should be. and one is still holding charge at full strength. mind you, I'm in Brisbane Australia, and we get several weeks a year of intense HOT days. up to 40x (104f) and down to 32c (89.6) at night. so it could be heat related but anyway, check your batteries every now and then, just to be safe.. if one goes shit, it could drag the rest down and damage them over time.
@Mandalaman
@Mandalaman 7 жыл бұрын
Hi John, thanks for the recommendation. I dont really know very much much about batteries. LEarning on the fly, so I keep a close eye on my batteries. I will be making some changes to the battery cables soon and will have to rewire the bank so will give them some time to settle and check them individually. I generally check the specific gravities once a month and refill with water. How is you battery bank set up and how deep have you been discharging them? 4 batteries dead in 3 years definitely sounds like you have some major issue. They should be under warranty, contact your supplier to see what they say. thanks for your comment!
@John-gm8ty
@John-gm8ty 7 жыл бұрын
My bank was eight 38Ah SLA yassua's so I couldn't check specific gravity, but were were set up as a single string with positive charge on one end, negative on the other and discharge the other way around. I got them from a back yard distributor and I'm now thinking they may have been end of warranty old stock to die so early. and, I failed to keep the receipt, so nill chance of warrenty unfortunately. on the plus side, I got them ridiculously cheap at the time (heh, the old adage of you get what you pay for I guess) as for DOD, I only had a working inverter for the first year and never took them below 12.2, so only 20% discharge, and after the inverter shit it's self, then only ran LED lighting, so they've had very little real use really. so what killed them in reality? no idea. I've just learned it's best to really check on them individually once in a while. my charger is a Epsolar 2215bn which is an entry level actual MMPT charger, which from all I've seen and read, are pretty good for the price.
@Mandalaman
@Mandalaman 7 жыл бұрын
Thats a shame. Yeah hard to tell why batteries die, but with SLA's they probably just ran dry. Have you popped that caps of to check the water levels? You might as well you have got nothing to lose and if they are dry you may be able to get a bit more life out of them. Those SLA batteries, from what I understand are the perfect example of planned obsolescence. They stop you from doing exactly what you need to do to keep a lead acid battery running.
@Mandalaman
@Mandalaman 7 жыл бұрын
I now see that they are agm batteries? I thought they were just the sealed lead acid type. Are you running 8 parallel batteries for 304AH @ 12volt? from what I have read, most manufactures recommend to not go over 3 parallel strings, so that might have be the problem. I ran my house on 2 x 12v @ 250AH to make 24v for a year. You can get big 12v batteries fairly cheap now. Mine cost me 200€ a piece and they worked perfectly. So you could effectively remove all of your issues by buying two new batteries run in parallel that would remove the headache and problems of having to deal with 8 batteries running in parallel.
@John-gm8ty
@John-gm8ty 7 жыл бұрын
yes, I popped the caps off and checked, a few of the cells were a little low but not under the min line and all are clear without sign of cell damage or anything. so no obvious sign of reason of failure. no, the models I have are standard wet cells not AGM. yes, I was running 8 parallel batteries for 304AH @ 12volt yes, eventually I may buy new batteries if I come across an inverter worthy of having for the right price. for now, I'll just run these on the LED strings and small batons in the house until they die completely.
@KIDTAKO
@KIDTAKO 6 жыл бұрын
all I see are green wires... this makes NO sense... help me understand.
@Mandalaman
@Mandalaman 6 жыл бұрын
that thickness of wire comes in that colour in my region. watch my most recent video on my battery bank, things have changed since then. I explain most of what is going on in the video, what is it that you dont understand?
@jdsurrette7356
@jdsurrette7356 7 жыл бұрын
If you have an issue, this is going to be very hard to trouble shoot!
@Mandalaman
@Mandalaman 7 жыл бұрын
I have now changed it and will be putting a video up soon. All of the parallel cables between the three different banks are fused so I can just remove the fuses to trouble shoot. Do you have anything to do with the Surrette company? thanks for your comment.
@jdsurrette7356
@jdsurrette7356 7 жыл бұрын
Yes
@Mandalaman
@Mandalaman 7 жыл бұрын
ok, great. Its strange because in the Rolls Battery manual(page 9) it says that this may be the best way to wire the batteries but doesnt talk about fusing or problems in trouble shooting. Maybe that info should be updated.
@miketiong8441
@miketiong8441 Жыл бұрын
Quite a long conversation.... gave up listening after 3-min
@eltondixon3124
@eltondixon3124 5 жыл бұрын
They guy of the Battery’s run out of battery
@claireknowles5220
@claireknowles5220 3 жыл бұрын
Fuck... Thats biiig...
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