Precision Circle Jig

  Рет қаралды 210,180

Patrick Sullivan

Patrick Sullivan

5 жыл бұрын

Two versatile, adjustable router circle jigs that offer excellent precision, and do not require unscrewing the base plate. A rugged, low-cost design that is compact, easy to store, and sets up in seconds.
I am not offering plans, because this jig has to be adapted to each router model. However, the video contains all the critical dimensions and enough construction detail to guide a viewer who wants to build a similar jig.
I am not sponsored by DeWalt, Coca Cola, or any other products seen in my videos.
Sources for components:
The plunge router I used: amzn.to/2F47kGG
Ordinary steel rods are widely available in most hardware stores, and from many online sources. The zinc-plated variety resists rust better than the plain steel. Precision milled rods, such as those for CNC machines, are not required.
The threaded inserts I used are a zinc alloy made by E-Z Lok and available online. A package of 100 costs about $15. Many other suppliers offer similar products, and they are available in both metric and imperial sizes. Many hardware stores carry them.
Skate bearings measuring 22mm wide with an 8mm hub are available in many stores that supply skateboards and roller skates, as well as from more than 20 different suppliers online. They are typically about $1 per bearing. Cheap ones will work as well as premium versions for this use. However, the exact inner diameter of the hubs vary from brand to brand, so measure them with a caliper to match them to the threaded rod you are using.

Пікірлер: 151
@Warkive
@Warkive 5 жыл бұрын
After watching both of your jig videos I'm left wanting for a tour of your shop like a kid standing outside the Wonka factory.
@AUTOMOTIVEFINEART
@AUTOMOTIVEFINEART 2 жыл бұрын
Everyone before me has taking the words out of my mouth. I NEVER COMMENT on any KZfaq videos because there is no time for arguments or for me to clarify to someone who took my comment the wrong way. BUT, you sir are an PROFESSIONAL PROJECT ENGINEER / MACHINIST and I am very impressed and will now delete all other subscriptions I had for this type of work. As there is no need to waste time with anyone but the best!. And that is you sir with all due respect and admiration. Thank you for sharing your experience and knowledge! Your # 1 FAN Hugo Prado.
@hambone4402
@hambone4402 5 жыл бұрын
This video is one of the most professionally produced I’ve seen on KZfaq. Thank you.
@johnnymatallana
@johnnymatallana 5 жыл бұрын
One word: GENIUS!!
@sonofsandwiches6892
@sonofsandwiches6892 Жыл бұрын
perfect timing, I just bought this plunge router kit from Dewalt. Gonna make this jig!
@antoniomoscato2152
@antoniomoscato2152 5 жыл бұрын
Thanks Patrick, I really apprecciate your clearly way to explain you projects
@SteveZodiac777
@SteveZodiac777 5 жыл бұрын
Thanks for 2 excellent videos of your ingenious and practical jigs!
@scottlake8806
@scottlake8806 3 жыл бұрын
The best router circle jigs on KZfaq. I also like the tip of inserting the thread into the timber using the drill press. Thanks
@HaynesJP
@HaynesJP 5 жыл бұрын
Made the first one last night to use for cutting perfect speaker holes! Thanks for the great idea!
@sibat777
@sibat777 5 жыл бұрын
Just love the improvised internal flap slander - genius - definitely adding that to my bag of tricks👍. Loved the circle jig too 😃👍
@plumbgraham
@plumbgraham 5 жыл бұрын
Mr. Sullivan you are a pro!
@henrysiegertsz8204
@henrysiegertsz8204 5 жыл бұрын
Great videos Patrick, beautifully, designed, executed and finished.
@stewartmcmanus3991
@stewartmcmanus3991 4 жыл бұрын
Yep, that was great, thanks Patrick.
@martinedelius
@martinedelius 5 жыл бұрын
Very nice! I'll definitely use a lot of ideas from these builds when I build my own jig(s).
@JosephLorentzen
@JosephLorentzen 5 жыл бұрын
I really appreciated the simple use of the drill press to insure the inserts went in straight. Thanks.
@_J.F_
@_J.F_ 5 жыл бұрын
A pair of very well designed circle cutting jigs! The presentation, and explanation, is superb leaving me in absolute no doubt about how to produce either jig. The graphic animation also worked wonders and all together one of the best jig making videos I have ever seen. Thanks a lot for the effort. P.S. I love the metric measurements as well!
@WillN2Go1
@WillN2Go1 5 жыл бұрын
I really like how you handle metric and imperial measurements. It's seamless and practical.
@JiancarloUlloa
@JiancarloUlloa 5 жыл бұрын
Thank you for making such a great videos and share your knowledge!!
@robertsullivan2396
@robertsullivan2396 5 жыл бұрын
Great video Patrick. Thankyou
@rsitch1
@rsitch1 3 жыл бұрын
Outstanding Patrick, thank you! Bob
@Hp2G1
@Hp2G1 5 жыл бұрын
Brilliant, and simple enough! Clear and precise instructions. Thanks for the video. :-)
@PeanutsDadForever
@PeanutsDadForever 5 жыл бұрын
Well done. A simple and effective jig. Thank you
@suzannecadgene1781
@suzannecadgene1781 3 жыл бұрын
Wow! I made something similar using wood BBQ skewers (I'm a cook by trade) glued into a crossbar instead of your through metal rods. I adjusted the circumference at the router, not the pivot side. This is much more accurate and easy to adjust. Thanks!
@agustinruiz7129
@agustinruiz7129 5 жыл бұрын
The best one I've seen so far!!
@markjarman7819
@markjarman7819 5 жыл бұрын
Absolutely fantastic jigs.
@coachluccity1754
@coachluccity1754 5 жыл бұрын
You're so very appreciated. Your videos are easy to watch. You keep it simple and that's a biiiiiig plus...
@arthurcrosby5755
@arthurcrosby5755 5 жыл бұрын
Thank you Patrick. Your designs look really good and your excellent video presentation is easy to follow. Well done. 👍
@lewisway6811
@lewisway6811 5 жыл бұрын
Well done Patrick.
@AzogDefilerFromMordor
@AzogDefilerFromMordor 4 жыл бұрын
Its rare to see a tutorial video without powertool noises. Good job man.
@Omarateastwind
@Omarateastwind 5 жыл бұрын
I just finished building the simple version, and it's great! Cost about $5 and a little bit of time...thanks for sharing and for making a fine video.
@montewoods4766
@montewoods4766 5 жыл бұрын
Very crafty stuff Patrick!
@RomanWeisman
@RomanWeisman 3 жыл бұрын
Thanks Patrick for sharing - After struggling with and finally returning the Milescraft circle guide kit I found your video. As you mentioned, the second option swivels and held in place by glue rather than a screw that damages the wood, which is phenomenal.
@sjoerdc7209
@sjoerdc7209 5 жыл бұрын
My compliments for you're idea's and video editing
@smoleyhokes
@smoleyhokes 3 жыл бұрын
This is something that I will have to build. I've seen others but this is the best.!
@alexanderlavrov3970
@alexanderlavrov3970 5 жыл бұрын
I never seen any video so good in explanation , so clear and so good. thank you so much Sir Sullivan , subscribed .
@Blueboy9055
@Blueboy9055 2 жыл бұрын
Excellent in-depth instructions. Thank you 👍👍
@robertbrunston5406
@robertbrunston5406 5 жыл бұрын
Awesome jig! Thanks.
@pacowang283
@pacowang283 5 жыл бұрын
Nicely done sir!
@talegunner115
@talegunner115 5 жыл бұрын
I love your videos. Fantastic job and very professional. Your directions are direct and clear.
@petermcmurray2807
@petermcmurray2807 Жыл бұрын
Thanks for the tips re inserts very valuable
@mauriziofaedda7061
@mauriziofaedda7061 5 жыл бұрын
Very good quality video with excellent explanation and clear indication of the drawings.
@hernanrpaul
@hernanrpaul 3 жыл бұрын
wow! absolutely helpful! thanks for sharing Patrick!
@ElRel
@ElRel 5 жыл бұрын
Really nice approach here. You are bringing engineering disciplines into woodwork. Also, thanks for the metric :-)
@harrypalmer3481
@harrypalmer3481 3 жыл бұрын
Brilliant! Thank you.
@edgewrld
@edgewrld 5 жыл бұрын
amazing precision
@richarddefour5220
@richarddefour5220 5 жыл бұрын
Thanks for sharing your knowledge, it's usefull for eveybody, and specially I.
@harrywoodman2988
@harrywoodman2988 5 жыл бұрын
From an American scientist living in Europe, I appreciate that you give your measurements in both Metric and Imperial! So do my friends in the UK, they have to deal with both all the time and stopping to do the calc is just another hassle.
@bati800
@bati800 5 жыл бұрын
great method. thanks for sharing
@farhadtowfighian5743
@farhadtowfighian5743 5 жыл бұрын
Thank you for a detailed and useful jig. I like and appreciate your way to show and explain how to do it, specially when you show it both in inch and mm which is easier for us living in Europe.
@fakeitormakeit83
@fakeitormakeit83 3 жыл бұрын
This is fantastic! I cant wait to try and build one of these !
@benjaminl3084
@benjaminl3084 5 жыл бұрын
Very clever Patrick! I had already made a version of the first one but now need to make the second one. Subscribed!
@zahidjaved4897
@zahidjaved4897 4 жыл бұрын
Thanks sir for sharing your nice, clean and accurate work.
@janosmalya5457
@janosmalya5457 4 жыл бұрын
Thank you! Very well explained and useful! Nice work
@juanbenito1383
@juanbenito1383 5 жыл бұрын
Excelente amigo! Un diseño extraordinario, Gran herramienta la que ha ha creado.
@maxwellbarnhart3294
@maxwellbarnhart3294 Жыл бұрын
How I cut metal rod tends to help A LOT with locating the center of the rods (to gauge how far apart the holes need to be.) 1.) use a pipe cutter (the kind that you clamp and turn around the pipe like a can opener) and get as deep a score line as I can. 2.) put the end of the rod in an electric hand drill. If its long then you may need to prop up the other end. 3.) use the drill to spin the rod while sawing it at the score line. Since your setup is like a makeshift lathe, your cut is always going to end in the center of the rod. A tiny nib will be left in the dead center if done right.
@Raptor-700R
@Raptor-700R 5 жыл бұрын
Wow never saw it done that way. Love it i will defintely make one for myself great vid
@joeennis2571
@joeennis2571 3 жыл бұрын
every day is a school day many thanks , greetings from Ireland
@carlopizzi868
@carlopizzi868 2 жыл бұрын
Complimenti per il progetto e per il video molto esaustivo.
@skippylippy547
@skippylippy547 5 жыл бұрын
This is awesome! Thank you! :)
@BrightSparkIdeas
@BrightSparkIdeas 4 жыл бұрын
Brilliant video, clear easy to follow directions and advice, thank you for sharing.
@clyd3fr0g
@clyd3fr0g 2 жыл бұрын
Great tips for installing threaded inserts! They can also be installed with an Allen key (hex wrench) but keeping the insert vertical is challenging.
@br31woodlands69
@br31woodlands69 Жыл бұрын
Wonderful video
@cmal90
@cmal90 5 жыл бұрын
I’ve just found your channel and had to put a comment down. I’ve looked back at some of your previous videos and am amazed at your ideas and projects. All so well filmed and edited together, will be checking out all your other vids. Hats off to you and thanks for sharing your ideas. I already have a few videos saved for later that I will attempt. Thanks
@albatros1752
@albatros1752 4 жыл бұрын
Briliant instructions !
@thedistractedmaker
@thedistractedmaker 5 жыл бұрын
Fantastic content! Thank you sir
@pmdinaz
@pmdinaz 3 жыл бұрын
fantastic!
@christinecahill2874
@christinecahill2874 5 жыл бұрын
Stumbled across your channel a few days ago. Definitely sub'd Your attention to detail & your engineering is very helpful to the mid to upper level craftsman. Thank you for posting 😊
@colinbateman8233
@colinbateman8233 2 жыл бұрын
I like your trick using your drill press
@SGuilarducci
@SGuilarducci 3 жыл бұрын
Excelente JIG. Parabéns 👍🏻👏🏻👏🏻👏🏻
@huwdavies5264
@huwdavies5264 5 жыл бұрын
A fantastic pair of jigs. Cheers, Huw
@scottgutauckis4615
@scottgutauckis4615 4 жыл бұрын
Nice idea for a "hole less" circle jig. Think I will build me one just like that!.
@gusnwosu
@gusnwosu 4 жыл бұрын
Brilliant!. Just brilliant! I'll try to make it though it appears well above my skill level.
@o0Vion70o
@o0Vion70o 5 жыл бұрын
Nice! Now i can make round cyrcles without a houle in The middle 👌🏼👌🏼
@mikeallan9574
@mikeallan9574 5 жыл бұрын
Excellent idea, and nicely executed too. In hardwoods, I find threaded inserts aren’t necessary. Just drill and tap.
@NikitaMaree
@NikitaMaree 5 жыл бұрын
Thank you great Video.
@pulpo439
@pulpo439 3 жыл бұрын
Muy Buen Video. *¡¡¡ BUEN TRABAJO !!!*
@benyaminhosseiny3198
@benyaminhosseiny3198 2 жыл бұрын
very usefull and versatilethanks.
@lloydkeller1809
@lloydkeller1809 3 жыл бұрын
Very nice Jig
@spicyhot1695
@spicyhot1695 4 жыл бұрын
Thank you Sir for this amazing video on these well put together jigs. The best I have ever seen. I am a new subscriber. Hoping to see more wonderful jigs coming from you in the near future. Thank you🛠️
@benjamindebellis6664
@benjamindebellis6664 5 жыл бұрын
SUBSCRIBED I like how you have both a working drawing and then show how you do it. Awesome job sir!
@glenngulley1375
@glenngulley1375 3 жыл бұрын
Great video and idea, thanks for sharing this
@LenisPerezlenpe
@LenisPerezlenpe 4 жыл бұрын
Just the type of circle jig attachment i was looking for my dwp611pk. Thanks!!
@hmorrisbenningfield1601
@hmorrisbenningfield1601 3 жыл бұрын
Awesome video, put together very professional
@paddydunne774
@paddydunne774 3 жыл бұрын
Exelent hack with the coke can shim. We used to pack worn swinging arm bearings on our MX bikes back in the late 70’s early 80’s exact same way. Even finer tolerance these days with the paper thin material. I’m embarking on making a large router compass to cut 300/400mm curves out of 18mm exterior ply for a shepherds hut roof for a shipping container 🤘🍀
@Diliverium
@Diliverium 5 жыл бұрын
Great video, subscribed!
@jup6401
@jup6401 3 жыл бұрын
Why wasn’t this video recommended earlier to me? Absolutely loved it, well done sir 👍
@TKevinBlanc
@TKevinBlanc 4 жыл бұрын
Beautifully engineered (as all your stuff is). I mean, these are far and away the nicest jigs - from any KZfaq creator - that I've seen. I want to make one where the end piece is reversible: circle cutting on one side, edge guide on the other.
@antonio19664
@antonio19664 5 жыл бұрын
Bravo complimenti.👍
@nikolaythird1454
@nikolaythird1454 2 жыл бұрын
Greate job!
@amilcareposti2437
@amilcareposti2437 5 жыл бұрын
in poche parole: BRAVISSIMO.
@thomasarussellsr
@thomasarussellsr 5 жыл бұрын
Saved to my "tool builds" folder. Thanks again. SUB'd.
@robinmarwick1982
@robinmarwick1982 4 жыл бұрын
Thanks Patrick, this is an excellent video...I like the way you use your drill press to place the threaded inserts, I've always found getting them square very difficult when done free hand...many thanks.
@jadi.arifderma
@jadi.arifderma 3 жыл бұрын
I love your non-hole trammel. Thanks for sharing ⭐
@Wood_Slice
@Wood_Slice 3 жыл бұрын
Phenomenal
@FRIGHTLINERDELUX
@FRIGHTLINERDELUX 5 жыл бұрын
nicley done !!! Very clean unit, :)
@ThePhiloctopus
@ThePhiloctopus 5 жыл бұрын
If anyone is curious, the Makita trim router RT0700 also uses 8mm rods (some of the official attachments come with them), and the plunge base has rod spacing of 84mm on centre with an offset height of 10mm to centre, exactly like this DeWalt.
@terrygoyan3022
@terrygoyan3022 5 жыл бұрын
I own the Makita RT0700 and love it. It's one of the best trim routers out there.
@PatrickSullivan
@PatrickSullivan 5 жыл бұрын
Thanks for the info. Very helpful.
@braulioperez181
@braulioperez181 5 жыл бұрын
Great project Pat! I''am in.
@pescaitogj
@pescaitogj 5 жыл бұрын
Es muy agradable, poder ver proyectos con las medidas en milímetros. Muchas gracias y saludos desde España.
@CornerfieldShop
@CornerfieldShop 5 жыл бұрын
Really insightful jig Patrick, thanks for the video! Just discovered your channel and I'm a fan. Hopefully I can produce content as nice as what you are making one day. Really nice 👍
@tjguzik
@tjguzik 5 жыл бұрын
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