Quick and Easy FCR 39 Carburetor Rebuild

  Рет қаралды 40,445

Archura Industries

Archura Industries

2 жыл бұрын

This Keihin FCR 39 MX carburetor is from KTM 525 EXC.
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Quick and Easy FCR 39 Carburetor Rebuild

Пікірлер: 90
@totiwars8333
@totiwars8333 Жыл бұрын
hi great video really helps me out but just to mention the 3 different versions of rebuild kits, do you have a link for the sealkit you used ?
@archura.industries
@archura.industries Жыл бұрын
Only the mid body gasket has 3 different versions. If you have the same model FCR MX in the video (with removable bell at 10:00 with 2 screws) you need the gasket kit we used in the video (all balls kit 26-1511 it also comes with the removable bell’s gasket). If you have the other two versions of the FCR 39 MX (both without removable bell) you can buy the mid body gasket kit that has both gaskets in it (I do not have a part number for that but most online stores have that kit if you see 2 big mid body gaskets in the photo thats it). That way you can use the one that has the same shape with yours. Or you can compare the photos with your old gasket and buy the one you need (all balls 26-1510 and 26-1512) these two gaskets look like they have the same shape but they do not. If you compare them from the same photo angle you will see the difference. Also we will make a new rebuild video with a non-removable bell FCR MX to show the difference in mid body gaskets. I hope this helps you, thank you for watching.
@totiwars8333
@totiwars8333 Жыл бұрын
@@archura.industries wow thank you this kind of support is rediculess. You defenetly deserve more subscribers. keep up the good work 🤙👍
@hunterwilliams360
@hunterwilliams360 Жыл бұрын
@@archura.industries sitting here trying to understand this stuff, I realized today my Yamaha YZ450 needs this to be done. ( I am pretty sure it is the same Carb.) I dont have the extra cash for someone to do it for me, im going to give it a shot because of this video. thank you
@RiggeGTR
@RiggeGTR 9 ай бұрын
Super clear footage, no pointless talking, good info, fast paced. This is how i wish all DIY vidoes should be.
@bderrwaldt
@bderrwaldt 4 ай бұрын
I watched 20 videos on a rebuild like this on bigger channels and this is by far the best one. Make more videos
@DCMK3
@DCMK3 2 жыл бұрын
6:42 best moment ever 😂😂
@melling2005
@melling2005 Жыл бұрын
Great video. Just a quick tip. … undo the two bolts holding the exhaust up under the seat and remove the subframe bolt. The whole subframe will pivot back two inches letting you easily insert the carb. Thanks again. John
@archura.industries
@archura.industries 11 ай бұрын
Yes, you can remove and install the carb like that easily. Since we rebuilt the whole engine and painted the frame carb was already out. Thanks for watching.
@johneubanks3099
@johneubanks3099 2 жыл бұрын
Awesome Video! This is extremely helpful,I’m about to have to rebuild mine of a 04DrzE I just picked up. Thanks for such a quality edit as well! Your time and effort is appreciated! ✊
@archura.industries
@archura.industries 2 жыл бұрын
Glad you liked it!
@deni7iz
@deni7iz 2 жыл бұрын
I just bought an old FCR that needs some assembling and i didn’t know how to do so, this video will be my guide and checklist. Thank you, and i hope to see more!
@awreno
@awreno 2 жыл бұрын
Subscribed. Great content, almost feels like ASMR. Very instructive as well!
@f18a
@f18a 2 жыл бұрын
Nicely done. Very clean photography.
@archura.industries
@archura.industries 2 жыл бұрын
Thank you sir!
@LordNocholas
@LordNocholas Жыл бұрын
Thank you so much this helped me when i was super lost with rebuilding this thing
@archura.industries
@archura.industries Жыл бұрын
You are welcome! Thanks for watching.
@justgjt
@justgjt 9 ай бұрын
Good job. Being a for a KTM, no ACV or Hot Start function required. I use Molycote 55M Silicon O-Ring Grease on all the packings. They seat better and plump a little to seal better. Ultrasonic Bath is also beneficial to have.
@archura.industries
@archura.industries 7 ай бұрын
Thanks for your comment. We bought an ultrasonic cleaner after this video and it made cleaning parts super easy.
2 жыл бұрын
Great video!
@chrispritch
@chrispritch Жыл бұрын
Thank you, thank you, thank you for this!!!! Not all heroes wear capes my friend.
@archura.industries
@archura.industries Жыл бұрын
Glad it helped!
@chrispritch
@chrispritch Жыл бұрын
@@archura.industries oh it helped. without it my carb would still be in a thousand pieces!
@AYIBEY06
@AYIBEY06 10 ай бұрын
Nice content.I'm waiting new videos.Greetings from Turkey.
@benweeks8295
@benweeks8295 Ай бұрын
Hi quality info, thanks!
@jaredcritzer2647
@jaredcritzer2647 Жыл бұрын
Thanks boss
@fernandofernandez5719
@fernandofernandez5719 Жыл бұрын
You got another subscriber
@archura.industries
@archura.industries Жыл бұрын
Thanks!
@frase1234
@frase1234 Жыл бұрын
Thank You
@user-dc4hn2vq3p
@user-dc4hn2vq3p 7 ай бұрын
Very good
@timstein1853
@timstein1853 2 жыл бұрын
I don't recommend putting the choke in the hot start hole but whatever you do you!
@archura.industries
@archura.industries 2 жыл бұрын
You should google “fcr 39 mx” and look at some pictures.
@alexflessas947
@alexflessas947 2 ай бұрын
Really helpful video . Can somebody order main body part separately?
@archura.industries
@archura.industries 2 ай бұрын
You can’t order any body part separately.
@markstevens6935
@markstevens6935 Жыл бұрын
Thanks for posting this, very helpful. However the choke on mine will bit stay in the pulled out (open) position . When I pull it seems to close always, and I cannot figure out what would stop it from springing back closed always. Any ideas?
@archura.industries
@archura.industries Жыл бұрын
If you are saying that choke is not staying on (pulled) and springing back in than you have to replace your choke.
@GratefulTheGrate
@GratefulTheGrate 2 жыл бұрын
Hi I was wondering if you knew the name of the two brass tubes poking out of the mid body, i cant find the name for them and need help thanks ! great video!
@archura.industries
@archura.industries 2 жыл бұрын
They are just brass tubes for venting. I don’t think they have a specific name. Thank you for watching :)
@jbplays7302
@jbplays7302 2 жыл бұрын
Good video! I've heard not to take the mid body off, for some reason? But, if it wasn't meant to be taken off, why put fasteners on it?? Thank you for making the video! Good work! And also that's a good way to remove the float bowl! I've used a big flat head screwdriver, and got em out before. But I like your method much better than my caveman approach!!
@archura.industries
@archura.industries 2 жыл бұрын
Keihin says that you don’t have to take the mid body off. They also do not sell these gaskets you can only buy them as aftermarket. However this carb is old (18 years old) and have an unkown history. Also as stated in the video, strong chemicals used to clean carbs can cause gaskets to go bad. Glad you liked the video!
@fuzzerabbit
@fuzzerabbit Жыл бұрын
What does the black ribbed knob control on the side of the carburetor? I’ve been trying to figure that out. It has a hot start and choke on that side but I’m trying to figure out what that other knob is for. Can you please help? Also, to adjust idle on these I turn the pilot screw knob on the bottom of the carb correct?
@archura.industries
@archura.industries Жыл бұрын
Hi, If I understood you correctly; the “pilot screw” also known as fuel screw is for adjusting idle fuel mixture not the idle speed. After adjusting the fuel mixture you can use that ribbed knob to adjust idle speed. That ribbed knob changes how much throttle stays open when the throttle is closed. So when you turn the knob right it pushes on the throttle plate like you are giving it a little twist fromt the throttle tube and this brings up the rpms.
@apostoliw
@apostoliw 2 жыл бұрын
Hi I got a 39 FCR Im interested to install on a KLR650 can you give me a hand regarding Jeting? About main jet , starter jet , slow jet and neddle jet. Thank you
@archura.industries
@archura.industries 2 жыл бұрын
Hi, I did some research but i couldn't find anything useful. It depends on so many variables like altitude and other bike mods. I would recommend you to post your question on a forum like thumpertalk. Have a nice one.
@iRideuWatch
@iRideuWatch 2 жыл бұрын
My carb is leaking fuel from the brass inlet at 6:38. Mine rotates and has some lateral play. I see it has three o rings. Would replacing those o rings be the fix? What size are they? The factory service manual is of no help. It doesn't even name that part.
@archura.industries
@archura.industries 2 жыл бұрын
It should rotate thats ok. Replacing the o-rings should fix said leak. I tried to measure it for you it looks like o-ring inner diameter is 5.70mm and thickness is 1.30mm maybe you can find something close to these dimensions. Also make sure you buy the fuel resistant stuff. Regular o-rings may leak after sometime but can be used if have to. Hope this helps, take care.
@mattm.6555
@mattm.6555 Жыл бұрын
Where did you get all the gaskets, seals and stuff from? I cant find an entire rebuild kit, just seals, i want to replace all the internal stuff
@archura.industries
@archura.industries Жыл бұрын
If you can check the my reply to the pinned comment I talked about all the kits aviable and how to choose the right one. Thanks for watching.
@c_capp2015
@c_capp2015 Жыл бұрын
where did you get the float valve seat from?
@archura.industries
@archura.industries Жыл бұрын
It was in the rebuild kit All Balls 26-1521. But some FCR MX carbs have a different type press-fit float valve seat and to my knowledge its not possible to replace them.
@barcafilms2000
@barcafilms2000 2 жыл бұрын
Would this be the same procedure on a 08 Rmz 250 keihin FCR carb?
@archura.industries
@archura.industries 2 жыл бұрын
Yes, it should be. Even though they have some small differences, all FCR MX carbs have the same design.
@cpozas
@cpozas Жыл бұрын
Hello. Ive an EXCF 400 2007. Ive a problem and I think its possible that the FCR carb is the fault. Since the moment I start she revs up and up too fast without touching the trothle… Do you think it could be possible bcoz of the carb? thank U
@archura.industries
@archura.industries Жыл бұрын
Hi, yes it does sound like its because of your carb, you should try to fully rebuild it like you see in our video. You also may have a leak on your intake manifold (between carb and engine) you might want to replace the intake boot if it has cracks. If doing all this does not fix the issue it might be because your carb's body is worn out. We will make a video about how to restore the carb body as well.
@alberto-cg7ox
@alberto-cg7ox 2 жыл бұрын
Hi! Can I ask you what type of grase did you use? The fuel didn't cause problem to the grase? Thanks
@archura.industries
@archura.industries 2 жыл бұрын
Hi, we used the cheapest one we could find. Gasoline quickly dissolves any-ish grease (except for silicone grease don't use that). I think we used white calcium grease, just don't use too much and you will be fine.
@alberto-cg7ox
@alberto-cg7ox 2 жыл бұрын
@@archura.industries thanks man
@probegt75
@probegt75 Жыл бұрын
Whenever i spray my fcr carburetor with carb cleaner the slide sticks and it sounds gritty. I have to spray the moving parts with wd40 and the it slides like normal. Any ideas?
@archura.industries
@archura.industries Жыл бұрын
We will make a video on how to restore the FCR slide, but your problem sounds like either your carb body is worn or slide's wheel bearings are shot.
@budoitraian
@budoitraian Жыл бұрын
How to adjust idle screw? You just mount but no info... Rotate until...when? Thx
@archura.industries
@archura.industries Жыл бұрын
Hi, first warm up your engine so it idles without cutting out. Slowly turn the fuel screw in that will make the RPMs drop and stop turning it just before it dies. Then start turning it back out and stop when engine hits peak RPM. If your engine is still running bad you might need to change your pilot jet with a smaller or bigger one. (smaller one if your engine is too rich at idle, bigger one if its lean) If its still not working you should replace the mid body gaskets. If its still not running good there might be a leak from the slide and vacuum plate if your vacuum plate is worn replace it also check its gasket 9:00 . If your carriage still has too much front back play after replacing the worn vacuum plate your carb body is worn out and i will make a video for how to fix that. I hope this helps.
@wowonagus9493
@wowonagus9493 2 жыл бұрын
Im sorry my english language very bad, what is the size of the main jet pilot jet carburetor?
@archura.industries
@archura.industries Жыл бұрын
This carburetor is from a KTM 525 EXC and the main jet is 178, pilot jet is 42.
@matt12239
@matt12239 Жыл бұрын
The jet with the spring and washer on it doesn't want to thread in. Anyone got any suggestions??
@archura.industries
@archura.industries Жыл бұрын
Did you check it if the threads are dirty, blocked or damaged? Maybe something is blocking it like the old o-ring or washer.
@Mircone1996
@Mircone1996 Жыл бұрын
someone can help me? i have a keihin CR 39, what does it have different from other models? i'm looking for the mixture screw but i can't find it for my carb, it's easy to find for the FCR, but will it fit?
@archura.industries
@archura.industries Жыл бұрын
Hi, if you are talking about the air mixture screw; OEM Keihin part number is 1014-004-2002 for CR39 and I dont think that CR39 has anything in common with FCR39.
@Mircone1996
@Mircone1996 Жыл бұрын
@@archura.industries aight, thank you!
@relmighttrip
@relmighttrip Жыл бұрын
where did you find the pieces for the rebuild kit?
@archura.industries
@archura.industries Жыл бұрын
Rebuild kits are from All Balls Racing. If you know which bike is your carburetor is from you can order it from their website or you can find the part number from their website and search it on ebay/amazon.
@druckyop3232
@druckyop3232 2 жыл бұрын
I did a Full rebuild on my carb of my drz400e. Now it starts running worse and worse. Is my Problem maybe the gasket in the middle? I didnt replace it because i thought that there is Bohrung inside it. It fells Like my drz is running way to rich.
@druckyop3232
@druckyop3232 2 жыл бұрын
I thought there is nothing inside it*
@archura.industries
@archura.industries 2 жыл бұрын
You should probably replace the mid gaskets too. Your problem also can be the slide, did you replace the vacuum plate(and its gasket)? Sometimes carburetor is really worn and even replacing the vacuum plate is not good enough. If you did replace it make sure its is installed correctly. Make sure you buy the right mid body gaskets if you know what bike your fcr is from that can help or you can just open the mid body and take photos of the main gasket and compare it with what you are buying.
@mariusferreira
@mariusferreira Жыл бұрын
Hi, off what model is this fcr carb? Great vedeo
@archura.industries
@archura.industries Жыл бұрын
KTM 525 EXC
@brickteczbricktecz5512
@brickteczbricktecz5512 Жыл бұрын
is it necessary to leave the throttle sensor on there?
@archura.industries
@archura.industries Жыл бұрын
If you are planning to connect TPS back you should leave it on. But make sure you dry it completly. If you remove it you have to calibrate it using a multimeter. If you decide to remove it mark position of the sensor with a pen that way its easier to calibrate. But you do not have to connect the TPS it should not effect bikes performance.
@ethanshelton2763
@ethanshelton2763 Жыл бұрын
Finally found a video of someone installing the ap jet or nozzle whatever ya wanna call it any chance you could point me in the right direction to buy one I can’t seem to find anyone selling the ap jet
@archura.industries
@archura.industries Жыл бұрын
Hi I really do not know who sells the oem AP jet but Athena has a dual squirt AP jet for better throttle response it is expensive but maybe you can buy that? I think its called “Athena dual spray venturi jet kit” its 90-80$ at amazon/ebay. Athena kit also comes with midbody gaskets for the newer non removable bell fcrs. If you have the first gen FCR MX like in the video you need to buy midbody gasket for that separetely. For the oem AP jet you can maybe ask jets R us.
@ethanshelton2763
@ethanshelton2763 Жыл бұрын
@@archura.industries thanks I ended up actually calling the company that builds the face carbs and they were able to send me one for 25 after shipping thanks for getting back to me tho
@johnnyd6858
@johnnyd6858 2 жыл бұрын
I'm skeered of it
@zero_to_1000
@zero_to_1000 2 жыл бұрын
no sealant on midbody?
@archura.industries
@archura.industries Жыл бұрын
No, just gaskets.
@zero_to_1000
@zero_to_1000 Жыл бұрын
@@archura.industries I'll try it
@brianmiller4466
@brianmiller4466 2 жыл бұрын
Holy WHAAAA! I wouldn’t use anything other than a nylon(plastic) brush. And while I’ve never used the soda media in my blast cabinet, i believe the idea is its breaks down when it hits the object youre cleaning. With all the teeny tiny holes in that body that sounds like a do it yourself nightmare. Jus sayin
@archura.industries
@archura.industries 2 жыл бұрын
We did use brass brush. It didnt even scratch the body. (Brush is really soft it doesnt even hurt my hands). Soda blasting media can dissolve in water so tiny holes are not a problem if you put the carb in warm water for some time after blasting. Soda blasting is a widely used technic when rebuilding carbs. Thank you for your comment!
@kingfishstacy
@kingfishstacy Ай бұрын
Good video but the choke is in the wrong hole
@archura.industries
@archura.industries Ай бұрын
No, it is not. Not every FCR is the same. This one has the choke on that hole. Other hole is blocked and this is a oem stock carb. It came with the choke in that hole. But I know most FCRs have their choke in the other holes Thanks for your concern and thanks for watching!
@allseeingI5
@allseeingI5 Жыл бұрын
Why do all the videos start with it broken down already? Lol
@archura.industries
@archura.industries Жыл бұрын
Lol because we decided to make a video after… But we will make a new FCR video and it won’t be broken down already :)
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